Evaluation of space station solar array technology and recommended advanced development programs First topical report
Technology and analytical techniques for development of solar power system for space stations
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SEP solar array technology development
A technology development program is in progress to define a detail design of a lightweight 25 KW solar array for Solar Electric Propulsion (SEP) and to demonstrate technology readiness for fabrication, testing and flight of the large area solar array system. The requirements and baseline design for the 66 W/kg are discussed. The requirement for operation at 0.3 to 6.0 AU heliocentric distance presents a wide range of temperature environments as well as severe combined thermal/vacuum/UV radiation environments. The specific technology deficient areas are defined and the technology development program is presented. The program includes design and design evaluation testing on a component level followed by the fabrication and test of a developmental full-scale solar array wing. The results of the design studies and test program underway are presented. The test program covers the areas of fabrication testing, design support evaluation testing, zero-gravity array fold-up testing, full-scale array wing testing, and NDT development testing.
Elms, R. V., Jr.↗
High resolution, low cost solar cell contact development
The experimental work demonstrating the feasibility of the MIDFILM process as a low cost means of applying solar cell collector metallization as reported. Cell efficiencies of above 14% (AMl, 28 C) were achieved with fritted silver metallization. Environmental tests suggest that the metallization is slightly humidity sensitive and degradation is observed on cells with high series resistance. The major yield loss in the fabrication of cells was due to discontinuous grid lines, resulting in high series resitance. Standard lead-tin solder plated interconnections do not appear compatible with the MIDFILM contact. Copper, nickel and molybdemun base powder were investigated as low cost metallization systems. The copper based powder degraded the cell response. The nickel and molybdenum base powders oxidized when sintered in the oxidizing atmosphere necessary to ash the photoresin.
Mardesich, N.↗
High resolution, low cost solar cell contact development
The MIDFILM cell fabrication and encapsulation processes were demonstrated as a means of applying low-cost solar cell collector metallization. The average cell efficiency of 12.0 percent (AM1, 28 C) was achieved with fritted silver metallization with a demonstration run of 500 starting wafers. A 98 percent mechanical yield and 80 percent electrical yield were achieved through the MIDFILM process. High series resistance was responsible for over 90 percent of the electrical failures and was the major factor causing the low average cell efficiency. Environmental evaluations suggest that the MIDFILM cells do not degrade. A slight degradation in power was experienced in the MIDFILM minimodules when the AMP Solarlok connector delaminated during the environmental testing.
Mardesich, N.↗
The Solar Probe Heatshield Development
A NASA mission that will travel close to the sun requires a unique heatshield to protect the spacecraft and the instruments from the peak flux of 400 W/cm(sup 2) found at the mission's perihelion of 4 solar radii (~ 0.02 AU).
Solar Probe Heatshield Development↗
Solar-pumped gas laser development
The direct conversion of solar radiation into an inverted population for extraction in an optical cavity holds promise as a relatively simple system design. Broad-band photoabsorption in the visible or near-UV range is required to excite large volumes of gas and to ensure good solar absorption efficiency. The state excited must be a metastable state which is not quenched by the parent gas. The emission bandwidth must be less than approximately 10 A. The system should show chemical reversibility and an insensitivity to increasing temperature. Other properties such as good quantum efficiency and kinetic efficiency are also implied. A search of electronic-vibrational transitions in diatomic molecules satisfying these conditions is now in progress. A photodissociation-pumped atomic iodine laser is now being tested under solar pumping conditions. Photodissociation studies for thallium spin-flip metastable formation will begin in the near future.
Wilson, J. W.↗
Solar cell contact development Quarterly report, 28 Jun. - 28 Sep. 1968
Auger spectrographic analysis on titanium-silver contact degradation in silicon solar cells
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Design and Development of CubeSat Solar Array Deployment Mechanisms Using Shape Memory Alloys
The Advanced eLectrical Bus (ALBus) project is a technology demonstration mission of a 3-U CubeSat with an advanced, digitally controlled electrical power system capability and the novel use of Shape Memory Alloy (SMA) technology for reliable solar array deployable mechanisms. The ALBus cubesat has a need to deploy four solar arrays in addition to the body-mounted arrays on each side of the cubesat. A goal of the mission is to utilize the SMAs being developed at the NASA Glenn Research Center to deploy these solar arrays. The use of SMAs allows for the ability to test and reset the flight deployment mechanism prior to flight which reduces the risk of on orbit deployment failures common on cubesats. As a result, an SMA driven Retention and Release mechanism and an SMA driven hinge was designed, developed, and being prepared for flight. This paper summarized the development of these mechanisms, types and functionalities of SMAs used, and lessons learned throughout the process.
solar array deployment↗
Recent developments in indium phosphide space solar cell research
Recent developments and progress in indium phosphide solar cell research for space application are reviewed. Indium phosphide homojunction cells were fabricated in both the n+p and p+n configurations with total area efficiencies of 17.9 and 15.9% (air mass 0 and 25 C) respectively. Organometallic chemical vapor deposition, liquid phase epitaxy, ion implantation and diffusion techniques were employed in InP cell fabrication. A theoretical model of a radiation tolerant, high efficiency homojunction cell was developed. A realistically attainable AMO efficiency of 20.5% was calculated using this model with emitter and base doping of 6 x 10 to the 17th power and 5 x 10 the the 16th power/cu cm respectively. Cells of both configurations were irradiated with 1 MeV electrons and 37 MeV protons. For both proton and electron irradiation, the n+p cells are more radiation resistant at higher fluences than the p+n cells. The first flight module of four InP cells was assembled for the Living Plume Shield III satellite.
Brinker, David J.↗
Recent developments in indium phosphide space solar cell research
Recent developments and progress in indium phosphide solar cell research for space application are reviewed. Indium phosphide homojunction cells were fabricated in both the n + p and p + n configurations with total area efficiencies of 17.9 and 15.9 percent (air mass 0 and 25 C) respectively. Organometallic chemical vapor deposition, liquid phase epitaxy, ion implantation and diffusion techniques were employed in InP cell fabrication. A theoretical model of a radiation tolerant, high efficiency homojunction cell was developed. A realistically attainable AM0 efficiency of 20.5 percent was calculated using this model with emitter and base doping of 6 x 10 to the 17th power and 5 x 10 to the 16th power/cu cm, respectively. Cells of both configurations were irradiated with 1 MeV electrons and 37 MeV protons. For both proton and electron irradiation, the n + p cells are more radiation resistant at higher fluences than the p + n cells. The first flight module of four InP cells was assembled for the Living Plume Shield III satellite.
Brinker, David J.↗
Mapping Changes in Desert Pavement Surfaces of the Lower Colorado Desert of Southern California Using Landsat Time Series Analysis
Potential disturbance of desert soils from renewable energy development in southern California is receiving increasing attention due to potential impacts on air quality and greenhouse gas emissions. This study was designed to quantify and map, for the first time, changes in desert pavement surface area using 20 years of Landsat satellite image data across the Lower Colorado Desert. Landsat-derived maps of geomorphic surface classes from 1990 to 2014 for the Lower Colorado Desert area showed that a relatively stable area of around 1920 sq km was covered by well-developed desert pavements prior to 2014. Based on 2014 Landsat imagery, coverage of well-developed pavements within solar energy development boundaries of the Lower Colorado Desert area totaled to 421 sq km, the majority of which (>82%) were located in eastern Riverside County. If disturbed as a result of construction activities, these desert pavements could become a source of dust from exposure of the underlying fine particle layer.
Solar energy development↗
AlGaAs top solar cell for mechanical attachment in a multi-junction tandem concentrator solar cell stack
The AstroPower self-supporting, transparent AlGaAs top solar cell can be stacked upon any well-developed bottom solar cell for improved system performance. This is an approach to improve the performance and scale of space photovoltaic power systems. Mechanically stacked tandem solar cell concentrator systems based on the AlGaAs top concentrator solar cell can provide near term efficiencies of 36 percent (AMO, 100x). Possible tandem stack efficiencies greater than 38 percent (100x, AMO) are feasible with a careful selection of materials. In a three solar cell stack, system efficiencies exceed 41 percent (100x, AMO). These device results demonstrate a practical solution for a state-of-the-art top solar cell for attachment to an existing, well-developed solar cell.
Dinetta, L. C.↗
Deployable solar array
Development, fabrication, and testing of deployable solar cell array for spin-oriented spacecraft applications
SPACECRAFT↗
NASA Solar Sail Propulsion Technology Development
NASA's In-Space Propulsion Technology Program has developed the first generation of solar sail propulsion systems sufficient to accomplish inner solar system science and exploration missions. These first generation solar sails, when operational, will range in size from 40 meters to well over 100 meters in diameter and have an areal density of less than 13 grams per square meter. A rigorous, multi-year technology development effort culminated in 2005 with the testing of two different 20-m solar sail systems under thermal vacuum conditions. The first system, developed by ATK Space Systems of Goleta, California, uses rigid booms to deploy and stabilize the sail. In the second approach, L'Garde, Inc. of Tustin, California uses inflatable booms that rigidize in the coldness of space to accomplish sail deployment. This effort provided a number of significant insights into the optimal design and expected performance of solar sails as well as an understanding of the methods and costs of building and using them. In a separate effort, solar sail orbital analysis tools for mission design were developed and tested. Laboratory simulations of the effects of long-term space radiation exposure were also conducted on two candidate solar sail materials. Detailed radiation and charging environments were defined for mission trajectories outside the protection of the earth's magnetosphere, in the solar wind environment. These were used in other analytical tools to prove the adequacy of sail design features for accommodating the harsh space environment. Preceding and in conjunction with these technology efforts, NASA sponsored several mission application studies for solar sails. Potential missions include those that would be flown in the near term to study the sun and be used in space weather prediction to one that would use an evolved sail capability to support humanity's first mission into nearby interstellar space. This paper will describe the status of solar sail propulsion within NASA, nearterm solar sail mission applications, and near-term plans for further development.
Johnson, Les↗
Solar Airplane Concept Developed for Venus Exploration
An airplane is the ideal vehicle for gathering atmospheric data over a wide range of locations and altitudes, while having the freedom to maneuver to regions of scientific interest. Solar energy is available in abundance on Venus. Venus has an exoatmospheric solar flux of 2600 W/m2, compared with Earth's 1370 W/m2. The solar intensity is 20 to 50 percent of the exoatmospheric intensity at the bottom of the cloud layer, and it increases to nearly 95 percent of the exoatmospheric intensity at 65 km. At these altitudes, the temperature of the atmosphere is moderate, in the range of 0 to 100 degrees Celsius, depending on the altitude. A Venus exploration aircraft, sized to fit in a small aeroshell for a "Discovery" class scientific mission, has been designed and analyzed at the NASA Glenn Research Center. For an exploratory aircraft to remain continually illuminated by sunlight, it would have to be capable of sustained flight at or above the wind speed, about 95 m/sec at the cloud-top level. The analysis concluded that, at typical flight altitudes above the cloud layer (65 to 75 km above the surface), a small aircraft powered by solar energy could fly continuously in the atmosphere of Venus. At this altitude, the atmospheric pressure is similar to pressure at terrestrial flight altitudes.
Landis, Geoffrey A.↗
Silicon solar cell process development, fabrication and analysis
A program plan, baseline process, measurement program and quality control plan were generated. Cutting operations were completed on the silicon sheet material. The first fabrication run of polycrystalline silicon into solar cells by baseline process was completed. Average conversion efficiency for solar cells fabricated by the baseline process from sheet and measured at air mass zero was 10.4%, compared with the control cells, fabricated from single crystal CZ silicon, whose average conversion efficiency was 12.2%.
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Development, testing, and certification of Calmac Mfg. Corp. solar collector and solar operated pump
Development of a rubber tube solar collector and solar operated pump for use with solar heating and cooling systems is discussed. The development hardware, problems encountered during fabrication and testing, and certification statements of performance are included.
Parker, J. C.↗
A Summary of Solar Sail Technology Developments and Proposed Demonstration Missions
NASA's drive to reduce mission costs and accept the risk of incorporating innovative, high payoff technologies into it's missions while simultaneously undertaking ever more difficult missions has sparked a greatly renewed interest in solar sails.
Solar Sail↗