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At least 271 records · Page 15

Spallation Neutron Source Cryogenic Test Facility Horizontal Test Apparatus Operation

The Spallation Neutron Source (SNS) has built Superconducting Radio Frequency (SRF) processing and testing facilities to support improvement programs and future upgrades. The Cryogenic Test Facility (CTF) system is capable of delivering liquid helium at 4.5K to different test apparatus in support of SRF testing. This paper describes the final stages of fabrication, commissioning and the initial operation of the Horizontal Test Apparatus (HTA). The HTA allows for cold testing of single jacketed medium-beta or high-beta SRF cavities. Heat loads, capacities, and other performance data collected during operation will be presented. Cavity testing lifecycle for plasma processing research and development will be discussed. System changes to allow for 2K helium operation in the HTA will also be addressed.

Afanador, Ralph↗

RF AND THERMO-MECHANICAL CONSIDERATIONS IN DESIGNING THE WAVEGUIDE IRIS COUPLER FOR THE DRIFT TUBE LINAC IN THE ORNL SPALLATION NEUTRON SOURCE

The Spallation Neutron Source (SNS) employs tapered ridge waveguide iris couplers to power six drift tube linac (DTL) cavity structures with pulsed RF systems using 2.5MW klystrons at 402.5MHz. All DTL iris couplers have been operating continuously for more than a decade without replacement. Transferring high RF energy to the cavities requires robust RF and mechanical performances with the power dissipation, electrical breakdown and vacuum pressure. Considering the upcoming full 1.4MW operation and the future proton power upgrade (PPU) project, the structural design and the material selection needed to be reviewed for potential spare manufacturing. The existing design and the modified design with improvements of the coupler have been numerically studied. For the study, 3D models were used for RF and structural characterizations of the waveguide iris couplers on the DTL cavity. RF and thermo-mechanical co-simulations were performed to assess the effects of using the different materials and the structural modification.

Lee, Sung-Woo↗

Remote Sampling of Failed Spallation Neutron Source Targets

The Spallation Neutron Source (SNS) is a unique high powered particle accelerator-based source of neutrons for research and development purposes. Protons are accelerated into a mercury-filled stainless steel target where they “spall” off neutrons that are then collimated into beams for use in multiple experiments simultaneously. The mercury targets are intended to last up to one year and then must be changed out remotely due to activation by the high intensity proton and neutron beams. In the recent past several of these million dollar targets have failed in a matter of weeks. A team was assembled to acquire samples that could be used for diagnostics of the failures. The team developed a remote sampling tool that was small, economical, simple, easy to use, and could be fabricated and deployed quickly.

Noakes, Mark↗

Final Conversion of the Spallation Neutron Source Extraction Kicker Pulse Forming Network to a High Voltage Solid-State Switch

The Spallation Neutron Source (SNS) extraction kicker 60Hz pulsed system uses 14 Blumlein pulse-forming network (PFN) modulators that require timing synchronization with stable rise times. A replacement design has been investigated and the kickers have been converted over to use a solid-state switch design, eliminating the lifetime and stability issues associated with thyratrons and subsequent maintenance costs. All kickers have been converted, preventing thyratron jitter from impacting the beam performance and allowing higher-precision target impact. This paper discusses the completion of the conversion of the high-voltage switch from a thyratron to a solid-state switch with improved stability of the extraction system and associated accelerator beam stability.

Morris, B↗

Spallation Neutron Source Proton Power Upgrade Low-Level RF Control System Development

The Proton Power Upgrade (PPU) Project is approved for the Spallation Neutron Source at Oak Ridge National Laboratory and will double the proton beam power capability from 1.4 MW to 2.8 MW with 2 MW beam power available to the first target station. A second target station is planned and will utilize the remaining beam power in the future. The proton power increase will be supported with the addition of twenty-eight new superconducting cavities powered by 700 kW peak power klystrons to increase beam energy while increases to the beam current will be done with a combination of existing RF margin, and DTL HPRF upgrades. The original low-level RF control system has proven to be reliable over the past 15 years of operations, but obsolescence issues mandate a replacement system be developed for the PPU project. The replacement system is realized in a µTCA.4 platform using a combination of commercial off-the-shelf boards and custom hardware to support the requirements of PPU. This paper presents the prototype hardware, firmware, and software development activities along with preliminary testing results of the new system.

Crofford, Mark↗

The Spallation Neutron Source Normal Conducting Linac RF System Design for the Proton Power Upgrade Project

The Proton Power Upgrade (PPU) project at the Spallation Neutron Source will double the available proton beam power from 1.4 to 2.8 MW by increasing the beam energy from 1.0 to 1.3 GeV and the beam current from 26 to 38 mA. The increase in beam current resulted in the need to redesign the existing normal conducting linac (NCL) RF Systems. High-power testing of the existing NCL RF Systems configured to accelerate PPU-level beam provided the data used to make the final design decisions. This paper describes the development and execution of those in-situ tests and the subsequent results.

Moss, John↗

Efficiency, Power Loss, and Power Factor Measurement of Quadrupole Magnet Power Supplies at the Spallation Neutron Source

The linear accelerator (LINAC) quadrupole magnets are powered by 42 silicon-controlled rectifier (SCR) based power supplies at the Spallation Neutron Source (SNS) facility of Oak Ridge National Laboratory. These 35V, 525A power supplies are bulky, inefficient and require both air and water cooling. The reliability of the SNS facility is impacted due to water leaks internal to power supplies and current readback issues associated with their unique control system interface, resulting in multiple downtime events. Hence, an alternate solution is necessary for the continued reliable operation of the SNS. To mitigate the above-mentioned problems, this paper proposes the use of off-the-shelf Switch Mode Power Supplies (SMPS) rated for 20V, 500A with serial control interface. These SMPS are air-cooled, more efficient and more compact owing to their switching speeds of approximately 160 kHz. The performance enhancements of the SMPS in comparison with the existing SCR power supply are discussed in detail in this paper. The features of the SMPS, along with experimental results for both power supplies, like efficiency, power losses and stability, are presented. Ongoing work is also discussed.

Harave, Sudarshan↗

Application of Machine Learning to Predict the Response of the Liquid Mercury Target at the Spallation Neutron Source

The Spallation Neutron Source (SNS) at Oak Ridge National Laboratory is currently the most powerful accelerator-driven neutron source in the world. The intense proton pulses strike on SNS’s mercury target to provide bright neutron beams, which also leads to severe fluid-structure interactions inside the target. Prediction of resultant loading on the target is difficult particularly when helium gas is intentionally injected into mercury to reduce the loading and mitigate the pitting damage on the target’s internal walls. Leveraging the power of machine learning and the measured target strain, we have developed machine learning surrogates for modeling the discrepancy between simulations and experimental strain data. We then employ these surrogates to guide the refinement of the high-fidelity mercury/helium mixture model to predict a better match of target strain response.

Lin, Lianshan↗

Injection of a Self-Consistent Beam at the Spallation Neutron Source

We plan to demonstrate the injection of a self-consistent beam into the Spallation Neutron Source (SNS). Self-consistent beams are defined to be ellipsoidal distributions with uniform density and to retain these properties under all linear transformations. Self-consistent distributions may generate very little halo if realized in practice. Some may also be manipulated to generate flat beams. Self-consistent distributions involve very special relationships between the phase space coordinates, making them difficult to realize experimentally. One self-consistent distribution, the 2D rotating distribution, can be painted into the SNS ring, with slight modification of the lattice. However, it is unknown how robust self-consistent distributions will be under real world transport in the presence of nonlinearities and other collective effects. This paper studies these issues and the mitigation of unwanted effects by applying realistic detailed computational models to the simulation of the injection of rotating beams into SNS. The result is a feasible prescription for the injection of a rotating self-consistent distribution into the SNS ring.

Holmes, Jeffrey↗

INITIAL COMMISSIONING EXPERIENCE WITH THE SPALLATION NEUTRON SOURCE VERTICAL TEST AREA RF SYSTEM

The Spallation Neutron Source (SNS) has developed a vertical test area (VTA) for the testing and qualification of superconducting radio frequency cavities. The associated RF System successfully supported the initial commissioning of the VTA system and has been utilized for cavity testing at both 4 and 2 K. As operational experience was gained, improvements to the RF system were implemented to better utilize the dynamic range of the system, and software updates and additions were made to meet operational needs. The system continues to evolve as we gain better understanding of the testing needs.

Crofford, Mark↗

Progress on the Proton Power Upgrade Project at the Spallation Neutron Source

The Proton Power Upgrade Project at the Spallation Neutron Source at Oak Ridge National Laboratory will increase the proton beam power capability from 1.4 to 2.8 MW. Upon completion of the project, 2 MW of beam power will be available for neutron production at the existing first target station with the remaining beam power available for the future second target station. The project will install seven superconducting RF cryomodules and supporting RF power systems and ancillaries to increase the beam energy to 1.3 GeV . The injection and extraction region of the accumulator ring will be upgraded, and a new 2 MW mercury target has been developed along with supporting equipment for high-flow gas injection to mitigate cavitation and fatigue stress. Equipment is being received from vendors and partner laboratories, and installation is underway with three major installation outages planned in 2022-2024. The project is planned to be completed in 2025.

Barbier, Charlotte↗

Progress on the Proton Power Upgrade at the Spallation Neutron Source

The Proton Power Upgrade Project at the Spallation Neutron Source (SNS) at Oak Ridge National Laboratory will double the proton power capability from 1.4 to 2.8 MW. This will be accomplished through an energy increase from 1.0 to 1.3 GeV and a beam current increase from 26 to 38 mA. The energy increase will be accomplished through the addition of 7 cryomodules to the linear accelerator (Linac). The beam current increase will be supported by upgrading several radio-frequency systems in the normal-conducting section of the Linac. Upgrades to the accumulator ring injection and extraction regions will accommodate the increase in beam energy. A new 2-MW-capable target and supporting systems will be developed and installed. Conventional facility upgrades include build-out of the existing klystron gallery and construction of a tunnel stub to facilitate future beam transport to the second target station. The project received approval to proceed with construction in October 2020. Procurements are in progress, and some installation activities have already occurred. Most of the installation will take place during three outages in 2022-2023. The project early finish is planned for 2025.

Barbier, Charlotte↗

Design and fabrication of the waveguide Iris couplers for the Spallation Neutron Source drift tube linac

The Spallation Neutron Source (SNS) employs six cavities in the Drift Tube Linac (DTL) section to accelerate the H- ion beam to 87MeV. Each cavity is energized by a 2.5MW peak power klystron at 402.5MHz using rapid tapered waveguide iris couplers. All six original iris couplers have been in operation without replacement for over two decades. The increased RF power demands of the Proton Power Upgrade (PPU) project and operational problems, including arcing, temperature excursions, and vacuum bursts, have prompted the development of new iris coupler spares. The original iris couplers were made of GlidCop material, which is known to be mechanically strong and thermally stable, but is porous, expensive, and difficult to use in fabrication. To overcome these problems, the new spare couplers use Oxygen-Free Copper (OFC) and stainless steel (SS). This paper will discuss the mechanical, thermal and RF design, as well as challenges in the final coupler fabrication.

Lee, Sung-Woo↗

High Power Radiofrequency Operation of the Radiofrequency Quadrupoles in the Spallation Neutron Source

The Spallation Neutron Source (SNS) recently took delivery of a third Radiofrequency Quadrupole (RFQ03) that will ultimately be installed on the front-end (FE) of the SNS Linac. The first RFQ (RFQ01) operated in the SNS FE for more than a decade before being replaced with the second RFQ (RFQ02). RFQ01 was relocated to the Beam Test Facility (BTF) where it operated for five more years. The RFQ02 was initially installed in the BTF for high power testing and used with H- beam for BTF operation. It replaced RFQ01 in the SNS FE in 2017 and has been operating for beam production since then. There are some differences between the three RFQs. RFQ01 has a square cross-section with pi-mode stabilizing loops (PISLs) with the structure being fabricated using two layers of materials, GlidCop outside and OFHC inside. RFQ02 and RFQ03 has an octagonal cross-section with end-wall stabilizer rods and was fabricated using OFHC only. RFQ01 suffered some field flatness distortion incidents that resulted in degradation in beam transmission efficiency and required RF tuning. RFQ02 has performed well but had a melted RF seal in the high energy end wall, that was ultimately mitigated by a redesign of the end flange seals. The SNS decided to order RFQ03 that has a design that followed that of RFQ02 closely, but end-wall contacts were modified to prevent RF seal failure. This report presents the testing, installation, high power RF operation, and design improvements of the RFQ03.

Ren, Haitao↗

Comparison of Measured and Calculated Dose Rates for Ring Injection Dump Exchange at Spallation Neutron Source

According to the accelerator operation plan, the beam-stop and the proton beam window (PBW) assemblies of the existing Ring Injection Dump RID are replaced with fresh assemblies, when they have reached their end-of-life. End of-life is determinate by the stainless-steel beam-stop window having accumulated 10 dpa radiation damage. The exchange process took place during facility maintenance period that started in March 2023. Each of the spent assembles were put into specially designed storage containers temporarily residing near the RID building.The spent beam-stop is predicted to be the part of highest activation that has been removed in Spallation Neutron Source (SNS). The exchange processes require good work planning to minimize radiation exposure to personal. For each exchange step the residual dose rate distribution is calculated and the peak values are identified. This paper gives some examples of calculated vs measured doses during beam-stop assembly exchange.

Popova, Irina I.↗

Residual Dose Rates Analyses from Vent Lines Shield Block on the Target Cart at Spallation Neutron Source

The target carriage supports the mercury target vessel in the Spallation Neutron Source (SNS) in a cantilevered fashion and supplies the liquid mercury flowing to and from the target vessel. The target carriage is designed to move the target vessel into its target monolith position to receive the proton beam and then remove it horizontally back into an adjacent service cell, where the target vessel can be exchanged about 2-3 times per calendar year. At the time of the performed studies, the SNS mercury target can accept a proton beam at 1 GeV energy and 1.4 MW power; however, it will be upgraded to receive 1.3 GeV energy at 2 MW by the end of 2024 year [1]. The cart is practically a shield block on wheels to minimize fluxes and dose rates in the service cell downstream of the carriage. There are vent lines located inside a passage on top of the target carriage, and they are covered by a stepping-up steel shield block (vent lines shield block). Vent lines are permanently attached to the shield block. New vent lines with a different design are going to be installed. These lines are shielded by the new steel block to which the vent lines are attached. The estimate of the residual dose rates from the block after it is extracted from the target carriage is performed to estimate the radiation fields and to decide on the type of storage container to be used.

Popova, Irina I↗

Status of the Spallation Neutron Source beam test facility and progress of beam dynamics studies

The Spallation Neutron Source (SNS) Beam Test Facility (BTF) supports the study of beam dynamics in the front end of a high power LINAC. The BTF combines a replica of the SNS front end, including nearly-identical ion source, RFQ and MEBT, with extensive phase space diagnostics and a FODO transport line. Diagnostic capabilities include direct measurement of 6D phase space distribution and detection of halo distributions to a sensitivity of greater than one part-per-million. The goal of on-going BTF studies is to demonstrate accurate particle-in-cell modeling of halo growth and evolution by leveraging unprecedented accuracy in the description of the initial beam distribution. This work is motivated by operational experience at the SNS, which currently operates with beam loss that cannot be described by any model. This paper summarizes progress in the BTF beam study program as well as diagnostics development and recent upgrades to the beamline configuration.

Ruisard, Kiersten↗