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At least 271 records · Page 15

America's Next Great Ship: Space Launch System Core Stage Transitioning from Design to Manufacturing

The Space Launch System (SLS) Program is essential to achieving the Nation's and NASA's goal of human exploration and scientific investigation of the solar system. As a multi-element program with emphasis on safety, affordability, and sustainability, SLS is becoming America's next great ship of exploration. The SLS Core Stage includes avionics, main propulsion system, pressure vessels, thrust vector control, and structures. Boeing manufactures and assembles the SLS core stage at the Michoud Assembly Facility (MAF) in New Orleans, LA, a historical production center for Saturn V and Space Shuttle programs. As the transition from design to manufacturing progresses, the importance of a well-executed manufacturing, assembly, and operation (MA&O) plan is crucial to meeting performance objectives. Boeing employs classic techniques such as critical path analysis and facility requirements definition as well as innovative approaches such as Constraint Based Scheduling (CBS) and Cirtical Chain Project Management (CCPM) theory to provide a comprehensive suite of project management tools to manage the health of the baseline plan on both a macro (overall project) and micro level (factory areas). These tools coordinate data from multiple business systems and provide a robust network to support Material & Capacity Requirements Planning (MRP/CRP) and priorities. Coupled with these tools and a highly skilled workforce, Boeing is orchestrating the parallel buildup of five major sub assemblies throughout the factory. Boeing and NASA are transforming MAF to host state of the art processes, equipment and tooling, the most prominent of which is the Vertical Assembly Center (VAC), the largest weld tool in the world. In concert, a global supply chain is delivering a range of structural elements and component parts necessary to enable an on-time delivery of the integrated Core Stage. SLS is on plan to launch humanity into the next phase of space exploration.

Birkenstock, Benjamin↗

Ship and Shoot

Ron Woods shared incredibly valuable insights gained during his 28 years at the Kennedy Space Center (KSC) packaging Flight Crew Equipment for shuttle and ISS missions. In particular, Woods shared anecdotes and photos from various processing events. The moral of these stories and the main focus of this discussion were the additional processing efforts and effects related to a "ship‐and‐shoot" philosophy toward flight hardware.

Woods, Ron↗

An Analysis of Coordinated Observations from NOAA's Ronald Brown Ship and G-IV Aircraft in a Landfalling Atmospheric River over the North Pacific During CalWater-2015

To gain a more complete observational understanding of atmospheric rivers (ARs) over the data-sparse open ocean, we used a diverse suite of mobile observing platforms deployed on NOAAs Ronald H. Brown (RHB) research vessel and G-IV research aircraft during the CalWater-2015 field campaign to describe the structure and evolution of a long-lived AR modulated by six frontal waves over the northeastern Pacific on 20-25 January 2015. Satellite observations and reanalysis diagnostics provided synoptic-scale context, illustrating the warm, moist southwesterly airstream within the quasi-stationary AR situated between an upper-level trough and ridge. The AR remained offshore of the U.S. West Coast but made landfall across British Columbia where heavy precipitation fell. Forty-seven rawinsondes launched from the RHB provided a comprehensive thermodynamic and kinematic depiction of the AR, including uniquely documenting an upward intrusion of strong water-vapor transport in the low-level moist southwesterly flow during the passage of frontal waves 2 through 6. A collocated 1290-MHz wind profiler showed an abrupt frontal transition from southwesterly to northerly flow below 1 km MSL coinciding with the tail-end of AR conditions. Shipborne radar and disdrometer observations in the AR uniquely captured key microphysical characteristics of shallow warm rain, convection, and deep mixed-phase precipitation. Novel observations of sea-surface fluxes in a midlatitude AR documented persistent ocean-surface evaporation and sensible-heat transfer into the ocean. The G-IV aircraft flew directly over the ship, with dropsonde and radar spatial analyses complementing the temporal depictions of the AR from the RHB. The AR characteristics varied, depending on the location of the cross section relative to the frontal waves.

atmospheric rivers↗

Multi-Campaign Ship and Aircraft Observations of Marine Cloud Condensation Nuclei and Droplet Concentrations

In-situ marine cloud droplet number concentrations (CDNCs), cloud condensation nuclei (CCN), and CCN proxies, based on particle sizes and optical properties, are accumulated from seven field campaigns: ACTIVATE; NAAMES; CAMP2EX; ORACLES; SOCRATES; MARCUS; and CAPRICORN2. Each campaign involves aircraft measurements, ship-based measurements, or both. Measurements collected over the North and Central Atlantic, Indo-Pacific, and Southern Oceans, represent a range of clean to polluted conditions in various climate regimes. With the extensive range of environmental conditions sampled, this data collection is ideal for testing satellite remote detection methods of CDNC and CCN in marine environments. Remote measurement methods are vital to expanding the available data in these difficult-to-reach regions of the Earth and improving our understanding of aerosolcloud interactions. The data collection includes particle composition and continental tracers to identify potential contributing CCN sources. Several of these campaigns include High Spectral Resolution Lidar (HSRL) and polarimetric imaging measurements and retrievals that will be the basis for the next generation of space-based remote sensors and, thus, can be utilized as satellite surrogates.

Atmospheric chemistry↗

Abrupt Reduction in Shipping Emission as an Inadvertent Geoengineering Termination Shock Produces Substantial Radiative Warming

Human activities affect the Earth’s climate through modifying the composition of the atmosphere, which then creates radiative forcing that drives climate change. The warming effect of anthropogenic greenhouse gases has been partially balanced by the cooling effect of anthropogenic aerosols. In 2020, fuel regulations abruptly reduced the emission of sulfur dioxide from international shipping by about 80% and created an inadvertent geoengineering termination shock with global impact. Here we estimate the regulation leads to a radiative forcing of +0.2±0.11Wm-2 averaged over the global ocean.The amount of radiative forcing could lead to a doubling (or more) of the warming rate in the 2020s compared with the rate since 1980 with strong spatiotemporal heterogeneity.The warming effect is consistent with the recent observed strong warming in 2023 and expected to make the 2020s anomalously warm. The forcing represents 80% to the measured increase in planetary heat uptake since 2020. The radiative forcing also has strong hemispheric contrast, which has important implications for precipitation pattern changes. Our result suggests marine cloud brightening may be a viable geoengineering method in temporarily cooling the climate that has its unique challenges due to inherent spatiotemporal heterogeneity.

Tianle Yuan↗

Destructive Testing of an ES-3100 Shipping Container at the Savannah River National Laboratory

Destructive testing of an ES-3100 Shipping Container was completed by the Packaging Technology and Pressurized Systems organization within the Savannah River National Laboratory in order to qualify the ES-3100 as a candidate storage and transport package for applications at various facilities at the Savannah River Site. The testing consisted of the detonation of three explosive charges at separate locations on a single ES-3100. The locations for the placement were chosen based the design of the ES-3100 as well as the most likely places for the package to incur damage as a result of the detonation. The testing was completed at an offsite location, which raised challenges as well as allowed for development of new partnerships for this testing and for potential future testing. The results of the testing, the methods used to complete the testing, and similar, potential future work will be discussed.

42 ENGINEERING↗

Limiting Surface Density Method Application to Large Arrays of Highly Heterogeneous Shipping Packages

This work represents the initial phase of an overall effort to reduce the analytical burdens and increase flexibility of the K-Area Complex which provides stewardship of special nuclear materials. A hand calculation method is being extended to apply to large arrays of highly heterogeneous shipping packages. This method has the potential to quickly determine the impact of perturbations on the array.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

A Machine Learning Approach for Business Intelligence Analysis using Commercial Shipping Transaction Data

Business intelligence problems are particularly challenging due to the use of large volume and high velocity data in attempts to model and explain complex underlying phenomena. Incremental machine learning based approaches for summarizing trends and identifying anomalous behavior are often desirable in such conditions to assist domain experts in characterizing their data. The overall goal of this research is to develop a machine learning algorithm that enables predictive analysis on streaming data, detects changes and anomalies in the data, and can evolve based on the dynamic behavior of the data. Commercial shipping transaction data for the U.S. is used to develop and test a Naïve Bayes model that classifies several companies into lines of businesses and demonstrates an ability to predict when the behavior of these companies changes by venturing into other lines of businesses.

Bramer, Lisa M.↗

Considerations for Using FGE Conversion Factors in Type A Shipping Packages at the Savannah River Site

Contact Handled-Transuranic Waste Authorized Methods for Payload Control (CH-TRAMPAC) conversion factors are typically used as fissile gram equivalent (FGE) values in systems such as transuranic waste at the Savannah River Site (SRS). Publicly available technical justifications for CH-TRAMPAC conversion factors are lacking. Special considerations are needed to justify the use of the CH-TRAMPAC conversion factor for 235 U to 239 Pu, over the full range of Pu and U densities for Type A shipping packages in the K-Area Complex (KAC) at SRS. It is important to understand the limitations and the area of applicability for using these conversion factors.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Assessing the Success of Shipping High Burn-Up Sister Rods from ORNL to PNNL - 19456

The U.S. Department of Energy's (DoE's) Used Fuel Disposition Campaign (UFDC), in collaboration with the U.S. Nuclear Regulatory Commission and the commercial nuclear industry have initiated a group of projects to obtain data to support the enhancement of the technical bases for the extended storage and transportation of high-burnup (HBU) (>45 GWd/MTU) spent nuclear fuel (SNF). Under this overall effort, a U.S. Nuclear Regulatory Commission-licensed storage cask was loaded with Thirty-Two (32) HBU SNF assemblies. The cask was modified to allow radial and axial temperature profiles to be measured using thermocouple lances inserted through the lid. Twenty-five (25) rods from similar assemblies of similar claddings, in-reactor placement, and burnup histories (herein called 'sister rods') have been shipped from the North Anna Nuclear Power Plant and are currently being nondestructively tested at Oak Ridge National Laboratory (ORNL). To meet UFD's research objectives, testing on ten (10) of these rods is required to be performed at Pacific Northwest National Laboratory (PNNL). Although the twenty-five rods were originally received at ORNL in the 10-160B, the PNNL facility that would need to receive the ten (10) rods did not have an active history with using the 10-160B. This paper first identifies and summarizes various criteria and evaluations used in helping to select which package will be used for the shipment of the ten (10) sister rods to PNNL (i.e., Bases on why the NACLWT was chosen). With the shipment scheduled to be complete, identified potential concerns, issues, lessons learned, and transportation summary documents were studied (post-shipment). The adequacy of the criteria and evaluations used to choose the NAC-LWT were accessed to determine their adequacy. The results show the criteria were adequate. However, it was noted that DOE Order 460.2A, DOE M 460.2-1A, and DOE G 460.2-1 have differences in the terminology and scope, resulting in clarity issues and differences in regulatory interpretation. Since one-of-a kind spent fuel shipments are uncommon, the topic will be significant interest to people who work in radioactive material packaging and transportation. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Closure Device For a Containment Vessel in a Small Gram Quantity Shipping Package

SRNL has been chartered by DOE Environmental Management (DOE-EM) to develop a new Type B shipping package for Small Gram Quantities (SGQ) of radioactive material. Design a containment vessel (CV) closure device that will reduce the operation time and improve the ease-of- use for Operations Personnel. The Containment Vessel (CV) includes a closure lid cap with spring shaft and locking tabs, multiple disc springs, and vessel with integral locking ring. The CV is assembled by aligning the tabs on the lid cap with the openings in the locking ring. Next, the lid cap is pushed down to compress the disc springs. Finally, the lid is rotated 45-degrees to locking location. When released, the tabs are secured against the locking ring. Disc springs (e.g. Belleville washers, coned-disc springs, Belleville spring, etc.) exert axial loads on the mating parts when compressed. The orientation of the disc springs can be configured to change the deflection and axial loads for specific designs. In addition to securing the lid cap to the vessel, the compressed disc springs can be used to apply a load to a containment seal (e.g. o-ring). A prototype of the CV closure was 3D printed to evaluate the locking mechanism design and functionality. A test plan will be developed to evaluate the mechanical properties (i.e. compression forces) and functionality of the CV closure design.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Considerations for Using FGE Conversion Factors in Type A Shipping Packages at the Savannah River Site

Contact Handled-Transuranic Waste Authorized Methods for Payload Control (CH-TRAMPAC) conversion factors are typically used as fissile gram equivalent (FGE) values in systems such as transuranic waste at the Savannah River Site (SRS). Publicly available technical justifications for CH-TRAMPAC conversion factors are lacking. Special considerations are needed to justify the use of the CH-TRAMPAC conversion factor for {sup 235}U to {sup 239}Pu, over the full range of Pu and U densities for Type A shipping packages in the K-Area Complex (KAC) at SRS. It is important to understand the limitations and the area of applicability for using these conversion factors.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Destructive Examination of Shipping Package 9975-02731

Destructive and non-destructive examinations were performed on the components of the package 9975-02731 as part of a comprehensive Savannah River Site surveillance program for plutonium materials stored in the K-Area Complex (KAC). The package stored nuclear materials in KAC for 13.8 years. Inspection of the package during opening in KAC noted one non-conforming condition: a large discolored area on the upper fiberboard subassembly. The package was subsequently transferred to Savannah River National Laboratory for more detailed examination. In addition to the observation noted in KAC, the following conditions were observed: (1) Axial gap of 1.021 inch slightly exceeded the 1 inch maximum criterion, and (2) Lead shield height exceeded drawing tolerance of 24.7 inch by 0.019 inch. Visual examination of the upper fiberboard assembly and analysis of the discolored fiberboard indicate the discoloration was due to wood glue residue. The physical, thermal, and mechanical properties of the fiberboard met the acceptance criteria and/or were within the range of previously tested fiberboard and baseline samples. The visual, microscopic and tensile testing results were consistent with previous O-ring and baseline Viton results. The lead shield surface was covered with corrosion product as observed on other shields but there was no evidence of excessive blistering, flaking, or spalling. Besides minor and expected corrosion, no evidence of a degraded condition was found in this package. Examination of the 9975-02731 corroborates existing evidence that the 9975 package is robust and the components can perform their expected functions.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Influence of Ultrasonic Finishing on the Surface Roughness of Ship Components

The influence of plastic deformation by ultrasonic smoothing on the surface roughness of 17Kh18N9 and 20Kh1M1F1TR steel billet in finishing is studied. In the experiments, a D-optimal Hartley–Kono design for four factors is employed. The four factors are the speed of billet rotation, the supply, the clamping force, and the ultrasonic power.

42 ENGINEERING↗