Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “GRINDING”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 271 records · Page 15
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Effects of Thermo-Mechanical Processes in the 110 K Phase of Bi{sub 2−x}Pb{sub x}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub y} (x = 0.3–0.6) Superconductors

In this study, the effects of thermo-mechanical processes on the 110 K phase of Bi{sub 2−x}Pb{sub x}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub y} (x = 0.3–0.6) superconductors have been studied. In order to investigate the effects of thermo-mechanical processes, the samples were prepared in three groups with different sintering temperatures having intermediate grindings and pressings. The superconducting and structural properties of BPSCCO system were characterized by R(T), χ(T), and J{sub c} measurements; XRD; and SEM analysis. The thermo-mechanical processes were investigated to explain how they affect T{sub c} and metallic properties of the samples. According to the analysis, we obtained that the 110 K phase of BPSCCO samples was significantly affected by these thermal and mechanical processes. The preparation conditions were optimized in order to obtain a BPSCCO system having dominant phase of 110 K with the superior superconducting properties.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Ferromagnetism and Persistent Currents in Finely Dispersed Highly Oriented Pyrolytic Graphite Samples

Synthesis of finely dispersed graphite powders is described and results of their investigations by the methods of electron microscopy and magnetometry are presented. The samples have been prepared from crystal highly oriented pyrolytic graphite by grinding in an inert atmosphere for a long time with subsequent annealing at 400°C for 24 h in air or in vacuum. It is demonstrated that annealing of the powder in vacuum leads to a considerable increase in the ferromagnetic component associated with the formation of edge defects of zigzag type. The phenomenon of magnetic flux trapping is manifested in the samples annealed both in air and in vacuum upon cooling down to 10 K in a magnetic field that is indicative of the formation of superconducting regions in the samples.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Laboratory synthesis of C3S on the kilogram scale

An optimized process using amorphous silica for efficient C{sub 3}S synthesis in the laboratory is reported: an estimated production capacity of ~2 kg C{sub 3}S within a week is possible. Amorphous silica (fumed silica) was used as raw material and inter-ground with CaCO{sub 3} and water for C{sub 3}S synthesis, the dried raw mixture has sufficient green strength to be self-supporting, which allows large cylinders to be placed in Platinum crucibles. The mineral composition of the sintered sample was quantified with X-ray powder diffraction using Rietveld analysis. C{sub 3}S with 3 S synthesis was dramatically enhanced because of 1) increased burnability of the raw mix due to amorphous silica and very fine CaCO{sub 3} particles after grinding, 2) simplified sample preparation process avoiding pressing discs and 3) improved capacities of the crucible and furnace.

36 MATERIALS SCIENCE↗
DOE OSTI2010

A simple and general route for the preparation of pure and high crystalline nanosized lanthanide silicates with the structure of apatite at low temperature

Rare earth silicates with the structure of apatite are attracting considerable interest since they show oxygen ion conductivities higher than that of yttria-stabilized zirconia (YSZ) at moderate temperature. Based on the hydrothermal synthesis we presented a simple one step process for the direct preparation of the pure and the high crystalline nanosized rare earth silicates with the structure of apatite under a mild condition (230 {sup o}C). Since the preparation of the high crystalline silicon based rare earth apatites is performed at high temperature previously and accompanied by subsequent process of grinding, results of this work provide a promising alternative of the existing methodology. Furthermore, due to the relatively low temperature of the preparation of these materials, high doping of monovalent cation can be done, which was not achieved before. -- Graphical abstract: A simple one step process for the preparation of the rare earth silicates with the structure of apatite under a mild condition (230 {sup o}C) is presented. The process is based on the hydrothermal synthesis and the obtained powder materials are pure, high crystalline and with nanosize. Display Omitted

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2022

Deformation mechanism in nanolaminate FeCrAl alloys by ,em>in situ micromechanical strain rate jump tests at elevated temperatures

FeCrAl alloys have attracted extensive attention as one of the potential cladding materials for the commercial light water reactors. Although the creep behaviors of coarse-grain FeCrAl alloys have been investigated at elevated temperatures, little is known on the deformation mechanism of fine-grain FeCrAl alloys. We performed surface mechanical grinding treatment to fabricate nanolaminated ferritic FeCrAl alloys. In situ micropillar compression tests were applied to determine the underlying deformation mechanism of nanolaminated FeCrAl alloys at elevated temperatures. The strain rate sensitivity and activation energy for the dominant deformation mechanism were estimated considering the presence of a threshold stress.

36 MATERIALS SCIENCE↗
DOE OSTI2010

Utilization of blended fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash in geopolymer

In this paper, synthesis of geopolymer from fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash was studied in order to effectively utilize both ashes. FBC-fly ash and bottom ash were inter-ground to three different finenesses. The ashes were mixed with as-received PCC-fly ash in various proportions and used as source material for synthesis of geopolymer. Sodium silicate (Na{sub 2}SiO{sub 3}) and 10 M sodium hydroxide (NaOH) solutions at mass ratio of Na{sub 2}SiO{sub 3}/NaOH of 1.5 and curing temperature of 65 deg. C for 48 h were used for making geopolymer. X-ray diffraction (XRD), scanning electron microscopy (SEM), degree of reaction, and thermal gravimetric analysis (TGA) were performed on the geopolymer pastes. Compressive strength was also tested on geopolymer mortars. The results show that high strength geopolymer mortars of 35.0-44.0 MPa can be produced using mixture of ground FBC ash and as-received PCC-fly ash. Fine FBC ash is more reactive and results in higher degree of reaction and higher strength geopolymer as compared to the use of coarser FBC ash. Grinding increases reactivity of ash by means of increasing surface area and the amount of reactive phase of the ash. In addition, the packing effect due to fine particles also contributed to increase in strength of geopolymers.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2011

Comparison of coal/solid recovered fuel (SRF) with coal/refuse derived fuel (RDF) in a fluidised bed reactor

An experimental study was undertaken to compare the differences between municipal solid waste (MSW) derived solid recovered fuel (SRF) (complying with CEN standards) and refuse derived fuel (RDF). Both fuels were co-combusted with coal in a 50 kW fluidised bed combustor and the metal emissions were compared. Synthetic SRF was prepared in the laboratory by grinding major constituents of MSW such as paper, plastic, textile and wood. RDF was obtained from a local mechanical treatment plant. Heavy metal emissions in flue gas and ash samples from the (coal + 10% SRF) fuel mixture were found to be within the acceptable range and were generally lower than that obtained for coal + 10% RDF fuel mixture. The relative distribution of heavy metals in ash components and the flue gas stream shows the presence of a large fraction (up to 98%) of most of the metals in the ash (except Hg and As). Thermo-gravimetric (TG) analysis of SRF constituents was performed to understand the behaviour of fuel mixtures in the absence and presence of air. The results obtained from the experimental study will enhance the confidence of fuel users towards using MSW-derived SRF as an alternative fuel.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2015

Copper extraction from coarsely ground printed circuit boards using moderate thermophilic bacteria in a rotating-drum reactor

Highlights: • Copper bioleaching from PCB (20 mm) by moderate thermophiles was demonstrated. • Larger PCB sheets enable a cost reduction due to the elimination of fine grinding. • Crushing generated cracks in PCB increasing the copper extraction. • A pre-treatment step was necessary to remove the lacquer coating. • High copper extractions (85%) were possible with pulp density of up to 25.0 g/L. - Abstract: The current work reports on a new approach for copper bioleaching from Printed Circuit Board (PCB) by moderate thermophiles in a rotating-drum reactor. Initially leaching of PCB was carried out in shake flasks to assess the effects of particle size (−208 μm + 147 μm), ferrous iron concentration (1.25–10.0 g/L) and pH (1.5–2.5) on copper leaching using mesophile and moderate thermophile microorganisms. Only at a relatively low solid content (10.0 g/L) complete copper extraction was achieved from the particle size investigated. Conversely, high copper extractions were possible from coarse-ground PCB (20 mm-long) working with increased solids concentration (up to 25.0 g/L). Because there was as the faster leaching kinetics at 50 °C Sulfobacillus thermosulfidooxidans was selected for experiments in a rotating-drum reactor with the coarser-sized PCB sheets. Under optimal conditions, copper extraction reached 85%, in 8 days and microscopic observations by SEM–EDS of the on non-leached and leached material suggested that metal dissolution from the internal layers was restricted by the fact that metal surface was not entirely available and accessible for the solution in the case of the 20 mm-size sheets.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2015

Thermal and mechanical stabilization process of the organic fraction of the municipal solid waste

Graphical abstract: Display Omitted - Highlights: • A domestic scale prototype for the pre-treatment of OFMSW has been tested. • Two grinding techniques are compared and thermopress is used for the drying stage. • Increasing temperature up to 170 °C reduces energy consumption of the drying stage. • In the range 5–10 bar a reduction of 97% of the initial volume is obtained. • In most cases energy recovery from the dried waste matches energy consumption. - Abstract: In the present study a thermo-mechanical treatment for the disposal of the Organic Fraction of Municipal Solid Waste (OFMSW) at apartment or condominium scale is proposed. The process presents several advantages allowing to perform a significant volume and moisture reduction of the produced waste at domestic scale thus producing a material with an increased storability and improved characteristics (e.g. calorific value) that make it available for further alternative uses. The assessment of the applicability of the proposed waste pretreatment in a new scheme of waste management system requires several research steps involving different competences and application scales. In this context, a preliminary study is needed targeting to the evaluation and minimization of the energy consumption associated to the process. To this aim, in the present paper, two configurations of a domestic appliance prototype have been presented and the effect of some operating variables has been investigated in order to select the proper configuration and the best set of operating conditions capable to minimize the duration and the energy consumption of the process. The performances of the prototype have been also tested on three model mixtures representing a possible daily domestic waste and compared with an existing commercially available appliance. The results obtained show that a daily application of the process is feasible given the short treatment time required and the energy consumption comparable to the one of the common domestic appliances. Finally, the evaluation of the energy recovered in the final product per unit weight of raw material shows that in most cases it is comparable to the energy required from the treatment.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2012

Electron Backscatter Diffraction (EBSD) Characterization of Uranium and Uranium Alloys

Electron backscatter diffraction (EBSD) was used to examine the microstructures of unalloyed uranium, U-6Nb, U-10Mo, and U-0.75Ti. For unalloyed uranium, we used EBSD to examine the effects of various processes on microstructures including casting, rolling and forming, recrystallization, welding, and quasi-static and shock deformation. For U-6Nb we used EBSD to examine the microstructural evolution during shape memory loading. EBSD was used to study chemical homogenization in U-10Mo, and for U-0.75Ti, we used EBSD to study the microstructure and texture evolution during thermal cycling and deformation. The studied uranium alloys have significant microstructural and chemical differences and each of these alloys presents unique preparation challenges. Each of the alloys is prepared by a sequence of mechanical grinding and polishing followed by electropolishing with subtle differences between the alloys. U-6Nb and U-0.75Ti both have martensitic microstructures and both require special care in order to avoid mechanical polishing artifacts. Unalloyed uranium has a tendency to rapidly oxidize when exposed to air and a two-step electropolish is employed, the first step to remove the damaged surface layer resulting from the mechanical preparation and the second step to passivate the surface. All of the alloying additions provide a level of surface passivation and different one and two step electropolishes are employed to create good EBSD surfaces. Because of its low symmetry crystal structure, uranium exhibits complex deformation behavior including operation of multiple deformation twinning modes. EBSD was used to observe and quantify twinning contributions to deformation and to examine the fracture behavior. Figure 1 shows a cross section of two mating fracture surfaces in cast uranium showing the propensity of deformation twinning and intergranular fracture largely between dissimilarly oriented grains. Deformation of U-6Nb in the shape memory regime occurs by the motion of twin boundaries formed during the martensitic transformation. Deformation actually results in a coarsening of the microstructure making EBSD more practical following a limited amount of strain. Figure 2 shows the microstructure resulting from 6% compression. Casting of U-10Mo results in considerable chemical segregation as is apparent in Figure 2a. The segregation subsists through rolling and heat treatment processes as shown in Figure 2b. EBSD was used to study the effects of homogenization time and temperature on chemical heterogeneity. It was found that times and temperatures that result in a chemically homogeneous microstructure also result in a significant increase in grain size. U-0.75Ti forms an acicular martinsite as shown in Figure 4. This microstructure prevails through cycling into the higher temperature solid uranium phases.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Ozone generation by rock fracture: Earthquake early warning?

We report the production of up to 10 ppm ozone during crushing and grinding of typical terrestrial crust rocks in air, O{sub 2} and CO{sub 2} at atmospheric pressure, but not in helium or nitrogen. Ozone is formed by exoelectrons emitted by high electric fields, resulting from charge separation during fracture. The results suggest that ground level ozone produced by rock fracture, besides its potential health hazard, can be used for early warning in earthquakes and other catastrophes, such as landslides or land shifts in excavation tunnels and underground mines.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2012

Effect of residual chips on the material removal process of the bulk metallic glass studied by in situ scratch testing inside the scanning electron microscope

Research on material removal mechanism is meaningful for precision and ultra-precision manufacturing. In this paper, a novel scratch device was proposed by integrating the parasitic motion principle linear actuator. The device has a compact structure and it can be installed on the stage of the scanning electron microscope (SEM) to carry out in situ scratch testing. Effect of residual chips on the material removal process of the bulk metallic glass (BMG) was studied by in situ scratch testing inside the SEM. The whole removal process of the BMG during the scratch was captured in real time. Formation and growth of lamellar chips on the rake face of the Cube-Corner indenter were observed dynamically. Experimental results indicate that when lots of chips are accumulated on the rake face of the indenter and obstruct forward flow of materials, materials will flow laterally and downward to find new location and direction for formation of new chips. Due to similar material removal processes, in situ scratch testing is potential to be a powerful research tool for studying material removal mechanism of single point diamond turning, single grit grinding, mechanical polishing and grating fabrication.

36 MATERIALS SCIENCE↗
DOE OSTI2015

The improvement in functional characteristics of eco-friendly composites made of natural rubber and cellulose

We investigated the efficient use of cellulose to resolve the problem of the depletion of fossil resources. In this study, as the biomass material, the green composite based on natural rubber (NR) and the flake-shaped cellulose particles (FSCP) was produced. In order to further improvement of functional characteristics, epoxidized natural rubber (ENR) was also used instead of NR. The FSCP were produced by mechanical milling in a planetary ball mill with a grinding aid as a cellulose aggregation inhibitor. Moreover, talc and mica particles were used to compare with FSCP. NR and ENR was mixed with vulcanizing agents and then each filler was added to NR compound in an internal mixer. The vulcanizing agents are as follows: stearic acid, zinc oxide, sulfur, and vulcanization accelerator. The functionalities of the composites were evaluated by a vibration-damping experiment and a gas permeability experiment. As a result, we found that FSCP filler has effects similar to (or more than) inorganic filler in vibration-damping and O{sub 2} barrier properties. And then, vibration- damping and O{sub 2} barrier properties of the composite including FSCP was increased with use of ENR. In particular, we found that ENR-50 composite containing 50 phr FSCP has three times as high vibration-damping property as ENR-50 without FSCP.

36 MATERIALS SCIENCE↗
DOE OSTI2016

A novel process for production of spherical PBT powders and their processing behavior during laser beam melting

Additive manufacturing processes like laser beam melting of polymers are established for production of prototypes and individualized parts. The transfer to other areas of application and to serial production is currently hindered by the limited availability of polymer powders with good processability. Within this contribution a novel process route for the production of spherical polymer micron-sized particles of good flowability has been established and applied to produce polybutylene terephthalate (PBT) powders. Moreover, the applicability of the PBT powders in selective laser beam melting and the dependencies of process parameters on device properties will be outlined. First, polymer micro particles are produced by a novel wet grinding method. To improve the flowability the produced particles the particle shape is optimized by rounding in a heated downer reactor. A further improvement of flowability of the cohesive spherical PBT particles is realized by dry coating. An improvement of flowability by a factor of about 5 is achieved by subsequent rounding of the comminution product and dry-coating as proven by tensile strength measurements of the powders. The produced PBT powders were characterized with respect to their processability. Therefore thermal, rheological, optical and bulk properties were analyzed. Based on these investigations a range of processing parameters was derived. Parameter studies on thin layers, produced in a selective laser melting system, were conducted. Hence appropriate parameters for processing the PBT powders by laser beam melting, like building chamber temperature, scan speed and laser power have been identified.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2011

A Review on Biomass Torrefaction Process and Product Properties for Energy Applications

Torrefaction of biomass can be described as a mild form of pyrolysis at temperatures typically ranging between 200 and 300 C in an inert and reduced environment. Common biomass reactions during torrefaction include devolatilization, depolymerization, and carbonization of hemicellulose, lignin and cellulose. Torrefaction process produces a brown to black solid uniform product and also condensable (water, organics, and lipids) and non condensable gases (CO2, CO, and CH4). Typically during torrefaction, 70% of the mass is retained as a solid product, containing 90% of the initial energy content, and 30% of the lost mass is converted into condensable and non-condensable products. The system's energy efficiency can be improved by reintroducing the material lost during torrefaction as a source of heat. Torrefaction of biomass improves its physical properties like grindability; particle shape, size, and distribution; pelletability; and proximate and ultimate composition like moisture, carbon and hydrogen content, and calorific value. Carbon and calorific value of torrefied biomass increases by 15-25%, and moisture content reduces to <3% (w.b.). Torrefaction reduces grinding energy by about 70%, and the ground torrefied biomass has improved sphericity, particle surface area, and particle size distribution. Pelletization of torrefied biomass at temperatures of 225 C reduces specific energy consumption by two times and increases the capacity of the mill by two times. The loss of the OH group during torrefaction makes the material hydrophobic (loses the ability to attract water molecules) and more stable against chemical oxidation and microbial degradation. These improved properties make torrefied biomass particularly suitable for cofiring in power plants and as an upgraded feedstock for gasification.

08 HYDROGEN↗
DOE OSTI2012

DWPF STARTUP FRIT VISCOSITY MEASUREMENT ROUND ROBIN RESULTS

A viscosity standard is needed to replace the National Institute of Standards and Technology (NIST) glasses currently being used to calibrate viscosity measurement equipment. The current NIST glasses are either unavailable or less than ideal for calibrating equipment to measure the viscosity of high-level waste glasses. This report documents the results of a viscosity round robin study conducted on the Defense Waste Processing Facility (DWPF) startup frit. DWPF startup frit was selected because its viscosity-temperature relationship is similar to most DWPF and Hanford high-level waste glass compositions. The glass underwent grinding and blending to homogenize the large (100 lb) batch. Portions of the batch were supplied to the laboratories (named A through H) for viscosity measurements following a specified temperature schedule with a temperature range of 1150 C to 950 C and with an option to measure viscosity at lower temperatures if their equipment was capable of measuring at the higher viscosities. Results were used to fit the Vogel-Tamman-Fulcher and Arrhenius equations to viscosity as a function of temperature for the entire temperature range of 460 C through 1250 C as well as the limited temperature interval of approximately 950 C through 1250 C. The standard errors for confidence and prediction were determined for the fitted models.

36 MATERIALS SCIENCE↗
DOE OSTI2010

Surface analyses of electropolished niobium samples for superconducting radio frequency cavity

The performance of superconducting radio frequency niobium cavities is sometimes limited by contaminations present on the cavity surface. In the recent years extensive research has been done to enhance the cavity performance by applying improved surface treatments such as mechanical grinding, electropolishing (EP), chemical polishing, tumbling, etc., followed by various rinsing methods such as ultrasonic pure water rinse, alcoholic rinse, high pressure water rinse, hydrogen per oxide rinse, etc. Although good cavity performance has been obtained lately by various post-EP cleaning methods, the detailed nature about the surface contaminants is still not fully characterized. Further efforts in this area are desired. Prior x-ray photoelectron spectroscopy (XPS) analyses of EPed niobium samples treated with fresh EP acid, demonstrated that the surfaces were covered mainly with the niobium oxide (Nb{sub 2}O{sub 5}) along with carbon, in addition a small quantity of sulfur and fluorine were also found in secondary ion mass spectroscopy (SIMS) analysis. In this article, the authors present the analyses of surface contaminations for a series of EPed niobium samples located at various positions of a single cell niobium cavity followed by ultrapure water rinsing as well as our endeavor to understand the aging effect of EP acid solution in terms of contaminations presence at the inner surface of the cavity with the help of surface analytical tools such as XPS, SIMS, and scanning electron microscope at KEK.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Abrasion on the Crystal Structure of ZnS and ZnSe Ceramics

Zinc sulfide and zinc selenide ceramic samples prepared by hot pressing (HP) and chemical vapor deposition (CVD) have been subjected to dry grinding simulating dust erosion of these materials under real service conditions. It has been demonstrated that photoluminescence measurements allow one to follow the degradation of the crystal structure of ceramic grains by monitoring the intensity of structure-sensitive emission bands. The crystal structure of ZnS, a harder material, has been shown to be less sensitive to abrasion. Moreover, the abrasion resistance of the ceramics produced by CVD exceeds that of the HP ceramics of the same composition.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗