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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 271 records · Page 15
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

A Novel Polyester Fabric Treated with Nanoclay/Nano TiO{sub 2}/PAMAM for Discoloration of Reactive Red 4 from Aqueous Solution Under UVA Irradiation

Here, a commercially available absorbent with a high absorbance capacity (Cloisite{sup ®} 15A) together with the high active nano photocatalyst (AEROXIDE{sup ®} TiO{sub 2} P 25) and polyamidoamine based dendrimer (PAMAM) were immobilized on polyester fabric through simple pad-dry-cure method for removing dye from an aqueous solution. Using three components with good activities toward discoloration expected to produce a substrate with an excellent discoloration capacity. FESEM images with EDX patterns and X-ray diffraction spectra revealed the presence of nanoclay and nano TiO{sub 2} on the surface of the fabric. Discoloration of Reactive Red 4 (RR4) was carried out successfully by addition of a piece of the treated fabric in the dye solution under UVA irradiation. UV–visible spectra of the remaining solutions after discoloration indicated complete discoloration of RR4 solution for several times. The photocatalytic properties of the treated fabric was not changed after consecutive discoloration however the fabric surface was colored due to the presence of nanoclay on the surface acting as the dye absorbent. Graphical Abstract: .

36 MATERIALS SCIENCE↗
DOE OSTI2018

Preparation and Characterization of Iminodiacetate Group Containing Nonwoven Polyethylene Fabrics and Its Application in Chromium Adsorption

An iminodiacetate (IDA) group containing nonwoven polyethylene (PE) film was prepared by radiation induced graft polymerization of an epoxy group containing monomer, glycidyl methacrylate (GMA) onto nonwoven PE fabric and subsequent chemical modification to IDA group. The effect of solvents (water, methanol, ethanol, isopropyl alcohol and dimethyl sulfoxide) on modification of epoxy group of GMA grafted PE (GMA-g-PE) fabric to IDA group was investigated. Ethanol provided a higher density of IDA group on GMA-g-PE fabric. Fourier transform infrared spectroscopy, scanning electron microscopy, thermogravimetric analysis and dynamic mechanical analysis of IDA-GMA-PE adsorbent, GMA-g-PE fabric and pure PE fabric were studied. The ability of resultant IDA adsorbent to absorb chromium from aqueous medium was evaluated by batch method. The parameters such as feeding chromium concentration, pH of chromium solution and adsorption time of IDA adsorbent were discussed. The obtained results illustrate that the IDA adsorbent could be fruitful to absorb chromium from water. The equilibrium experimental data for the adsorption of chromium on IDA adsorbent fitted Langmuir isotherm model.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Monodispersed fabrication and dielectric studies on ethylenediamine passivated α-manganese dioxide nanorods

Highlights: • Monodispersed ethylenediamine (EDA) passivated α-MnO{sub 2} nanorods were fabricated by inexpensive wet chemical method. • FTIR analysis indicated that surface passivation is strongly influenced by the introduction of the organic ligand. • XRD and HR-SEM revealed the structure and morphology of the fabricated α-MnO{sub 2} nanorods with an average size of about 40 × 200 nm. • Dielectric studies pointed out that the fabricated α-MnO{sub 2} is semiconducting in nature with resistivity, ρ = 1.46 to 5.76 × 10{sup 3} Ωcm. • The optical energy gap for the fabricated α-MnO{sub 2} nanorods is found to be around 1.37 eV. - Abstract: In this present work, pure α-MnO{sub 2} nanorods were fabricated by the reduction of 0.2 m/L of KMnO{sub 4} with 0.2 m/L of Na{sub 2}S{sub 2}O{sub 3}·5H{sub 2}O and by passivating with the organic ligand Ethylenediamine (EDA). The structural, functional, morphological and chemical composition of the nanorods were investigated by X-Ray Diffractometer (XRD), Fourier Transform Infrared Spectrometer (FTIR), High Resolution Scanning Electron Microscope (HR-SEM) and Energy Dispersive X-Ray Spectrometry (EDX). The XRD analysis indicated high crystalline nature of the product and FTIR confirmed the contribution of the organic ligand in surface passivation. HR-SEM image revealed the morphology of the α-MnO{sub 2} nanorods with an average size of about 40 × 200 nm. EDX confirmed the presence of Mn and O in the material. UV–visible spectrophotometery was used to determine the absorption behavior of the nanorods and an indirect band gap of 1.37 eV was acquired by Taucplot. Dielectric studies were carried out using Broadband Dielectric Spectrometer(BDS) and the resistivity was found to be around the semiconductor range (ρ = 1.46 to 5.76 × 10{sup 3} Ωcm).

36 MATERIALS SCIENCE↗
DOE OSTI2020

Horizons of modern molecular dynamics simulation in digitalized solid freeform fabrication with advanced materials

Our ability to shape and finish a component by combined methods of fabrication including (but not limited to) subtractive, additive and/or no theoretical mass-loss/addition during the fabrication is now popularly known as solid free form fabrication. Fabrication of a telescope mirror is a typical example where grinding and polishing processes are first applied to shape the mirror and thereafter an optical coating is usually applied to enhance its optical performance. The area of nanomanufacturing cannot grow without a deep knowledge of the fundamentals of materials and consequently, the use of computer simulations is becoming ubiquitous. This article is intended to introduce the most recent advances in the computation benefit specific to the area of solid free form fabrication as these systems are traversing through the journey of digitalisation and Industry-4.0. Specifically, this article demonstrates that the application of the latest materials modelling approaches, based on techniques such as molecular dynamics, are enabling breakthroughs in applied precision manufacturing techniques.

36 MATERIALS SCIENCE↗
DOE OSTI2022

A case study of high-temperature polyetherimide film capacitor fabrication

Capacitors, as the basic building block of power electronics and electrical systems, are the major constraint of the increasingly integrated power systems that require new capable polymer dielectric films operating at higher temperatures >125 °C. Despite tremendous research efforts on the lab scale, there remains a considerable barrier and knowledge basis for converting polymeric films to functioning capacitors desired in actual applications. Here, the authors tackled the polyetherimide (PEI) film scale up issues and developed various engineering processes for film de-wrinkling, optimal metallization, static elimination, and capacitor fabrication improvement. The authors discovered various fabrication challenges such as the electrostatic charge, metallization scheme, winding tension, and end electrode disconnects. To fabricate a high yield of PEI capacitor bobbins, it is necessary to utilize static eliminators (radioactive ionizers), moderately thick aluminum metallization (15–30 Ω/sq), and winding tension (60–100 g). It is also effective to evaluate capacitance, dielectric loss, equivalent series resistance, and thermal cycling stability of capacitors. This work sheds some light on converting PEI films and other polymeric films to capacitors on a scale up fabrication effort. The practical learning from film handling to capacitor fabrication in this work provided the necessary knowledge for manufacturing high-temperature polar film capacitors.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Aerosol Filtration Efficiency of Common Fabrics Used in Respiratory Cloth Masks

The emergence of a pandemic affecting the respiratory system can result in a significant demand for face masks. This includes the use of cloth masks by large sections of the public, as can be seen during the current global spread of COVID-19. However, there is limited knowledge available on the performance of various commonly available fabrics used in cloth masks. Importantly, there is a need to evaluate filtration efficiencies as a function of aerosol particulate sizes in the 10 nm – 10 µm range, which is particularly relevant for respiratory virus transmission. We have carried out these studies for several common fabrics including cotton, silk, chiffon, flannel, various synthetics, and their combinations. While the filtration efficiencies for various fabrics when a single layer was used ranged from 5-80% and 15-95% for particle sizes <300 nm and >300 nm respectively, the efficiencies improved when multiple layers were used, and when using a specific combination of different fabrics. Filtration efficiencies of the hybrids (such as cotton-silk, cotton-chiffon, cotton-flannel) was >80 % (for particles <300 nm) and >90 % (for particles >300 nm). We speculate that the enhanced performance of the hybrids is likely due to the combined effect of mechanical and electrostatic-based filtration. Cotton, the most widely used material for cloth masks performs better at higher weave densities (i.e., threads per inch) and can make a significant difference in filtration efficiencies. Our studies also imply that gaps (as caused by an improper fit of the mask) can result in over a 60% decrease in the filtration efficiency, implying the need for future cloth mask design studies to take into account issues of “fit” and leakage, while allowing the exhaled air to vent efficiently. Overall, we find that combinations of various commonly available fabrics used in cloth masks can potentially provide significant protection against the transmission of aerosol particles.

36 MATERIALS SCIENCE↗
DOE OSTI2019

The Effects of Shear Strain, Fabric, and Porosity Evolution on Elastic and Mechanical Properties of Clay-Rich Fault Gouge

The elastic and mechanical properties of fault gouge are key controls on fault zone stiffness, strength, damage, healing, and sliding stability. Clay minerals are prevalent in fault zones and have significant effects on friction, porosity, elastic properties, and shear fabric development. Although clay-rich gouges are well studied, the roles of porosity evolution and fabric formation in modulating elastic and mechanical properties are unclear. We have found that with progressive shear, the role of strain localization and fabric development may compete with densification to control the evolution of friction and elastic moduli. We report on a suite of double-direct shear experiments on synthetic gouge composed of 50% Ca-montmorillonite and 50% granular quartz at a normal stress of 25 MPa. We measure the coefficient of friction, porosity, P and S wave speeds, and bulk and shear moduli, and their evolution with shearing, to shear strains up to ~25. We find that the evolution of Vp, Vs, and elastic moduli are controlled by the interplay of porosity loss, shear fabric development, and particle contact stiffness. In general, V p , V s , and elastic moduli increase with shear strain and are accompanied by gradual densification and porosity loss. However, at intermediate shear strains (~2–8) a decrease in V p , V s , and elastic moduli is superimposed on this overall trend. Based on previous microstructural studies, we hypothesize that fabrics develop parallel to shear direction (perpendicular to wave propagation) over this range of strains, leading to reduced fault stiffness and competing with porosity loss as the dominant control on elastic properties.

58 GEOSCIENCES↗
DOE OSTI2015

Radiation shielding properties of barite coated fabric by computer programme

With the development of technology radiation started to be used in variety of different fields. As the radiation is hazardous for human health, it is important to keep radiation dose as low as possible. This is done mainly using shielding materials. Barite is one of the important materials in this purpose. As the barite is not used directly it can be used in some other materials such as fabric. For this purposes barite has been coated on fabric in order to improve radiation shielding properties of fabric. Determination of radiation shielding properties of coated fabric has been done by using computer program written C# language. With this program the images obtained from digital Rontgen films is used to determine radiation shielding properties in terms of image processing numerical values. Those values define radiation shielding and in this way the coated barite effect on radiation shielding properties of fabric has been obtained.

07 ISOTOPE AND RADIATION SOURCES↗
DOE OSTI2024

Studying single-electron traps in newly fabricated Skipper-CCDs for the Oscura experiment using the pocket-pumping technique

Understanding and characterizing very low-energy (⁠ ∼eV) background sources is a must in rare-event searches. Oscura, an experiment aiming to probe electron recoils from sub-GeV dark matter using a 10 kg skipper-CCD detector, has recently fabricated its first two batches of sensors. In this work, we present the characterization of defects/contaminants identified in the buried-channel region of these newly fabricated skipper-CCDs. These defects/contaminants produce deferred charge from trap emission in the images next to particle tracks, which can be spatially resolved due to the sub-electron resolution achieved with these sensors. Using the trap-pumping technique, we measured the energy and cross section associated with these traps in three Oscura prototype sensors from different fabrication batches which underwent different gettering methods during fabrication. Results suggest that the type of defects/contaminants is more closely linked to the fabrication batch rather than to the gettering method used. The exposure-dependent single-electron rate (SER) of one of these sensors was measured ∼100 m underground, yielding (1.8±0.3)×10−3e−/pix/day at 131 K. The impact of the identified traps on the measured exposure-dependent SER is evaluated via a Monte Carlo simulation. Results suggest that the exposure-dependent SER of Oscura prototype sensors would be lower in lower background environments as expected.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2026

Fuel Fabrication Specification Impact Analysis for NBSR LEU Conversion

As part of a national initiative to enhance nuclear security and reduce proliferation risks, significant efforts have been undertaken by the National Nuclear Security Administration Material Management and Minimization Office of Reactor Conversion Program to convert U.S. high performance research reactors (USHPRRs) from the use of highly enriched uranium (HEU) to low-enriched uranium (LEU), including the National Bureau of Standards Reactor (NBSR). The current plan is to procure LEU fuel assemblies from commercial fabricators according to fuel specifications tailored for each USHPRR. The analysis conducted at Brookhaven National Laboratory was part of an effort to identify the sources of uncertainty in the fuel specifications that may impact the performance of the NBSR core after its conversion and, in particular, to assess the range of acceptable tolerance limits from the perspective of core safety and reactor performance. Using the stochastic neutronics code MCNP 6.2, the variations in important NBSR neutronics characteristics were analyzed as a function of the specification parameters independently and in combination. The important NBSR specification parameters analyzed were the fuel isotopic composition, the amount of impurity content in cladding, the fuel plate thickness, and the fuel element 235U mass loading. The range of variation of each specification parameter was based on the technical specification limit or available as-fabricated assay data and uncertainties. The NBSR neutronics characteristics selected for analysis were the reactor reactivity characteristics at equilibrium and the equilibrium fuel cycle length. Results show that with variations in the fabrication parameters of the as-fabricated U-10Mo fuel within the specification limitations, the excess reactivity of the NBSR LEU core remains well below the 15% Δk/k technical specification limit, and the shutdown margin is always significantly greater than the required 0.68% Δk/k. This ensures that the NBSR can be operated safely and reliably shut down for all analyzed cases within the specified fabrication limits after the LEU conversion. In the prototypic case, the fuel cycle length was 1.5 days longer than the targeted 38.5 days. In a credible worst-case scenario, where all low-reactivity parameters were combined, the fuel cycle length was reduced to 35.5 days, which is still considered manageable for reactor operations. Variations in cycle length are primarily driven by changes in 235U loading, with other parameters having secondary effects.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2019

Particle size influence on material properties of BaTiO 3 ceramics fabricated using freeze-form extrusion 3D printing

Barium titanate (BaTiO 3 ; BTO) is a well-known lead-free piezoelectric material commonly used for sensors and actuators applications. There are several traditional methods to fabricate bulk BTO ceramics; however, most of those methods have restrictions regarding being able to produce a functional and complex shape for specific application needs. Recently, additive manufacturing techniques such as binder jetting have enabled the fabrication of complex designs of piezoelectric ceramics. However, the density achieved is relatively low thus narrowing their applications. This paper presents the fabrication of high-density BaTiO 3 ceramics using Freeze-form Extrusion Fabrication (FEF). The influence on material properties for different ceramic particle size was assessed. It was found that parts printed using finer BaTiO 3 particle sizes achieved better results in terms of density, piezoelectric, and dielectric properties. For this study, the 100 nm BaTiO 3 samples achieved 85.24% density, a high piezoelectric property of 204.61pC/N and dielectric permittivity of 2551. These results demonstrated the feasibility of using FEF additive manufacturing to fabricate high-quality functional ceramics with designed geometry in a mold-free fashion.

36 MATERIALS SCIENCE↗
DOE OSTI2021

A Double-side Cooled SiC MOSFET Power Module with Sintered-silver Interposers: I. Design, Simulation, Fabrication, and Performance Characterization

Planar, double-side cooled power modules are emerging in electric-drive inverters because of their low profile, better heat extraction, and lower package parasitic inductances. However, there is still concern about their reliability due to the rigid interconnection between the device chips and two substrates of the power module. In this paper, a porous interposer made of low-temperature sintered silver is introduced to reduce the thermo-mechanical stresses in the module. A double-side cooled half-bridge module consisting of two 1200 V, 149 A SiC MOSFETs was designed, fabricated, and characterized. By using the sintered-Ag instead of solid copper interposers, our simulation results showed that at a total power loss of 200 W, the thermo-mechanical stress at the most vulnerable interfaces (interposer-attach layer) was reduced by 42 % and in the SiC MOSFET by 50 % with a trade-off of only 3.6 % increase in junction temperature. The sintered-Ag interposers were readily fabricated into desired dimensions without post-machining and did not require any surface finishing for die-bonding and substrate interconnection by silver sintering. Here, the porous interposers were also deformable under a low force or pressure, which helped to accommodate chip thickness and/or substrate-to-substrate gap variations in the planar module structure, thus simplifying module fabrication. Experimental results on the electrical performance of the fabricated SiC modules validated the success of using the porous silver interposers for fabricating planar, double-side cooled power modules.

42 ENGINEERING↗
DOE OSTI2015

THE EFFECTS OF FABRICATION INDUCED RESIDUAL STRESS-STRAIN STATES ON THE IRRADIATION PERFORMANCE OF MONOLITHIC MINI-PLATES

This article evaluates the initial stress-strain state of the monolithic fuel plates and their effects on the overall irradiation performance. The monolithic fuel is a proposed fuel form for high-performance research reactors to achieve higher uranium densities within the core to allow the use of low-enriched uranium fuel. These plate-type fuels consist of a high density low enrichment Uranium-Molybdenum alloy based fuel, a diffusion barrier made of Zirconium, and a cladding made of Aluminum. Because the fabrication of monolithic plates involves multiple stages and the foil material is subjected to various thermo-mechanical processes, a presence of significant stress-strain fields is likely. In addition, the choice of the fabrication process may also cause variations in the foil’s microstructure. There are interests if the overall irradiation performance could be affected by the different initial stress-strain state and the microstructural characteristics. To investigate these concerns, a representative plate was simulated for various initial stress-strain states. First, the co-rolling process for thickness reduction stage of the foil was simulated. For this, a scaled version of the process was evaluated to identify distinct stress profiles on the selected paths. These profiles were then used to define an initial state for the foil before Hot Isostatic Pressing. Additional HIP simulations were also performed to study the cases with stress-free foils prior HIP bonding. The purpose of these simulations was to mimic the stress relief treatment after co-rolling, which aims to remove the residual stresses and minimize the material anisotropy. For the HIP process with initially stress-free foil, several bonding temperatures were considered, including the nominal bonding temperature. The final case considered a plate without initial stresses and strains, assuming a hypothetical case in which the plate would be subjected to a post-fabrication heat treatment to relieve the process-induced stresses before irradiation. Finally, the irradiation processes were simulated for all the cases with distinct pre-irradiation stress-strain profiles. For all cases, the same irradiation parameters were used. The resulting distortions, stress-strain fields and temperature profiles were gathered on selected locations. Finally, a comparative evaluation was made to determine the sensitivity to the pre-irradiation stress-strain variations. The irradiation simulations have revealed that fabrication induced stresses in fuel would be relieved quickly due to large irradiation creep strain. The results indicated that the stress-strain behavior of the fuel foil is not affected significantly by the fabrication process. It is important to note that this excludes microstructural characteristics, which may have important implications on overall behavior. In the cladding however, the stresses continue increase and additional plastic strains are generated. This is due to irradiation hardening by fast neutrons. Additional stresses and strains are formed in the cladding as a result of displacements caused by the volumetric swelling of the fuel foil.

42 ENGINEERING↗
DOE OSTI2017

Review Article: Progress in fabrication of transition metal dichalcogenides heterostructure systems

Transition metal dichalcogenide (TMDC) semiconductors have attracted significant attention because of their rich electronic/photonic properties and importance for fundamental research and novel device applications. These materials provide a unique opportunity to build up high quality and atomically sharp heterostructures because of the nature of weak van der Waals interlayer interactions. The variable electronic properties of TMDCs (e.g., band gap and their alignment) provide a platform for the design of novel electronic and optoelectronic devices. The integration of TMDC heterostructures into the semiconductor industry is presently hindered by limited options in reliable production methods. Many exciting properties and device architectures which have been studied to date are, in large, based on the exfoliation methods of bulk TMDC crystals. These methods are generally more difficult to consider for large scale integration processes, and hence, continued developments of different fabrication strategies are essential for further advancements in this area. In this review, the authors highlight the recent progress in the fabrication of TMDC heterostructures. The authors will review several methods most commonly used to date for controllable heterostructure formation. One of the focuses will be on TMDC heterostructures fabricated by thermal chemical vapor deposition methods which allow for the control over the resulting materials, individual layers and heterostructures. Another focus would be on the techniques for selective growth of TMDCs. The authors will discuss conventional and unconventional fabrication methods and their advantages and drawbacks and will provide some guidance for future improvements. Mask-assisted and mask-free methods will be presented, which include traditional lithographic techniques (photo- or e-beam lithography) and some unconventional methods such as the focus ion beam and the recently developed direct-write patterning approach, which are shown to be promising for the fabrication of quality TMDC heterostructures.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2019

Investigating the Effect of Lamination on FAMACs: Toward a New Phase Space of Perovskite Solar Cell Fabrication

The rapid progress in the field of perovskite solar cells has led to efficiencies approaching that of crystalline silicon in single junction devices, and increasing emphasis is now being placed on scalable fabrication strategies that have the potential to truly impact the photovoltaics industry. The standard fabrication route of sequential, layer-bylayer depositions to form the device stack is limited by the small range of selective materials that can withstand successive solvent exposures and thermal annealings. In order to overcome this limitation, we have developed a method to fabricate the device stacks through mechanical lamination under moderate pressures and temperatures. The procedure involves fabricating two transparent conductive oxide/transport material/perovskite half stacks and laminating them together at the perovskite/perovskite interface. This procedure previously achieved 10% efficiency in initial attempts based on methyl ammonium lead iodide (MAPI) perovskite compositions. Herein, we reported the fabrication conditions to achieve a reproducible lamination with a complex, multi-cation perovskite, [Cs0.05(MA0.17F A0.83)0.95P b(I0.83Br0.17)3] (FAMACs), laminated at 18 degrees C and with a pressure of 350 psi for 30 minutes. The resulting material showed a sharpening of the optical absorption edge and a slight reduction in the band gap from 1.622 eV to 1.616 eV, indicative of improved ordering and reduced defects. Concurrently, time resolved photoluminescence measurements revealed an increased luminescence lifetime from 85 ns to 123 ns.

14 SOLAR ENERGY↗
DOE OSTI2022

Micro-fabricated mirrors with finesse exceeding one million

The Fabry–Perot resonator is one of the most widely used optical devices, enabling scientific and technological breakthroughs in diverse fields including cavity quantum electrodynamics, optical clocks, precision length metrology, and spectroscopy. Though resonator designs vary widely, all high-end applications benefit from mirrors with the lowest loss and highest finesse possible. Fabrication of the highest-finesse mirrors relies on centuries-old mechanical polishing techniques, which offer losses at the parts-per-million (ppm) level. However, no existing fabrication techniques are able to produce high-finesse resonators with the large range of mirror geometries needed for scalable quantum devices and next-generation compact atomic clocks. In this paper, we introduce a scalable approach to fabricate mirrors with ultrahigh finesse ( ≥ <#comment/> 10 6 ) and user-defined radius of curvature spanning of four orders of magnitude ( 10 − <#comment/> 4 − <#comment/> 10 0 m ). We employ photoresist reflow and reactive ion etching to shape and transfer mirror templates onto a substrate while maintaining sub-Angstrom roughness. This substrate is coated with a dielectric stack and used to create arrays of compact Fabry–Perot resonators with finesse values as high as 1.3 million and measured excess loss < <#comment/> 1 p p m . Optical ringdown measurements of 43 devices across five substrates reveal that the fabricated cavity mirrors—with both small and large radii of curvature—produce an average coating-limited finesse of 1.05 million. This versatile approach opens the door to scalable fabrication of high-finesse miniaturized Fabry–Perot cavities needed for emerging quantum optics and frequency metrology technologies.

42 ENGINEERING↗
DOE OSTI2013

Uranium Silicide/Nitride Pellet Fabrication Demonstration: Report on Powder Characteristics (Final CRADA Report)

This report details experimental procedures and results of work at the Idaho National Lab to fabricate U 3 Si 2 and UN ceramic powders from their basic elements. The reaction procedure centers on arc melting using a cold, copper hearth. The reacted "buttons" are then ground into powder, and the powder is characterized. The preliminary experiments utilized feeding pieces of metallic U and Si (in the proper ratio) into the arc-melting furnace for melting into "buttons." This melting was repeated several times with the intent of homogenizing the reaction to produce phase pure U 3 Si 2 powder. However, sintering of the pressed-powder at over 1400C showed partial melting and slumping of the pellets. Characterization of the powder using x-ray diffraction (XRD) indicated the crystalline portion of the powder was U 3 Si 2 . However, further investigations indicated a significant portion (12.4%) of the powder was amorphous Si that was transformed into crystalline Si after a period of annealing. Therefore, a greatly improved method of powder fabrication was developed using mixing fine powders of U and Si together, pressing into a pellet, followed by arc melting and grinding into U 3 Si 2 powder. This method was highly successful in producing high phase purity (>98.5% U 3 Si 2 ) powder. One feature of this method is that the fine U powder is made by a hydride/de-hydride cycle. The equipment available at INL only allows for fabrication of relatively small batches, and the method (using INL equipment) is somewhat labor intensive. The powder was used to successfully press and sinter U 3 Si 2 pellets ("Final Report on Pellet Fabrication," INL/LTD-13-29465). A limited attempt was made to fabricate high purity UN powder using the fine U powder made at INL (hydride/de-hydride method) and heating it under flowing nitrogen gas. X-ray diffraction was used to characterize the resulting powder, and a Rietveld refinement was performed on the data. The refinement showed a result of 70.0% UN and 30.0% U 2 N 3 . It is thought that the UN content can be easily increased

Source record↗
DOE OSTI2018

Development Plan for the MOX Fuel Fabrication Process

The Advanced Fuel Campaign (AFC) in Fuel Cycle Research and Development (FCRD) has tasks of near term Accident Tolerant Fuel (ATF) for light water reactor (LWR) and long term advanced reactor fuel research and development. Mixed Oxide (MOX) is one of the options for the advanced reactor fuel and development plan for the fabrication and characterization of MOX is described. The efforts will include the confirmation of the MOX fabrication capability and development of processing parameters for the stable fabrication of MOX fuel to support future MOX work if the need arises from the program. Establishing a robust fabrication process of desired stoichiometry utilizing the fabrication equipment recently added to Fuel Manufacturing Facility (FMF) glove box sintering furnace would be the main goal of the development.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗