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At least 271 records · Page 15

Turbine stage aerodynamics and heat transfer prediction

A numerical study of the aerodynamic and thermal environment associated with axial turbine stages is presented. Computations were performed using a modification of the unsteady NASA Ames viscous code, ROTOR1, and an improved version of the NASA Lewis steady inviscid cascade system MERIDL-TSONIC coupled with boundary layer codes BLAYER and STAN5. Two different turbine stages were analyzed: the first stage of the United Technologies Research Center Large Scale Rotating Rig (LSRR) and the first stage of the Space Shuttle Main Engine (SSME) high pressure fuel turbopump turbine. The time-averaged airfoil midspan pressure and heat transfer profiles were predicted for numerous thermal boundary conditions including adiabatic wall, prescribed surface temperature, and prescribed heat flux. Computed solutions are compared with each other and with experimental data in the case of the LSRR calculations. Modified ROTOR1 predictions of unsteady pressure envelopes and instantaneous contour plots are also presented for the SSME geometry. Relative merits of the two computational approaches are discussed.

Griffin, Lisa W.↗

Preliminary Investigation of Flow Fluctuations During Surge and Blade Row Stall in Axial-flow Compressors / c Merle C. Huppert

A preliminary investigation of the flow fluctuations of surge and blade row stall was conducted with three single-stage axial-flow compressors with hub-tip ratios of 0.9,0.8, and 0.5 and with a multistage axial-flow compressor. Flow fluctuations of large amplitude associated with stall were detected in all compressors investigated. The fluctuations were caused by low flow regions affecting 25 to 40 percent of the annulus area and propagating in the direction of compressor rotation, but at a lower speed. Mild audible surge was obtained with the single-stage compressors with hub-tip ratios of 0.9 and 0.8. No audible surge was detected with the 0.5 hub-tip ratio stage. A severe audible surge was obtained with the multistage axial-flow compressor. The surge point was coincident with the sharp drop in pressure ratio due to stall.

ENGINES, TURBO-JET↗

Three-dimensional flow analysis inside turbomachinery stages with steady and unsteady Navier-Stokes method

This study presents a numerical method for solving the three-dimensional, Navier-Stokes equations for unsteady, viscous flow through multiple turbomachinery blade rows. The method solves the fully three-dimensional Navier-Stokes equations with an implicit scheme which is based on a control volume approach. A two-equation turbulence model with a low Reynolds number modification is employed in the present study. A third-order accurate upwinding scheme is used to approximate convection terms while a second order accurate central difference scheme is used for the discretization of viscous terms. A second-order accurate scheme is employed for the temporal discretization. The numerical method is applied to study the unsteady flow field of a subsonic turbine stage and the unsteady flow field inside a transonic, high-through-flow, axial compressor stage. The stage calculation is performed by coupling the stator and the rotor flow fields at each time step through an over-laid grid.

Copenhaver, W. W.↗

Frequency response of an axial-flow compressor exposed to inlet pressure perturbations

Experimental results of a series of engine tests designed to obtain the stage dynamics of an eight-stage axial-flow compressor over the frequency range of 0.5 to 200 hertz are presented. The total pressure at the compressor face was varied by means of a secondary air jet system installed in the engine inlet and positioned to oppose the primary airflow. Total-pressure probes located at each compressor stage were used to obtain the frequency response of each compressor-stage total pressure to the average compressor-inlet total pressure. The engine operating conditions were chosen to illustrate the effects of changing the rotor speed, changing the exhaust nozzle area, and isolating the compressor discharge pressure perturbations from the fuel control and hence, the fuel flow.

Milner, E. J.↗

Computation Of Flow In A Turbine Stage On A Refined Grid

Finer grid yields more accurate results. Report describes numerical simulation of flow in axial-turbine stage, showing interactions between rotor- and stator-airfoil rows. Complements earlier three-dimensional, time-accurate Navier-Stokes numerical simulation.

Madavan, N. K.↗

Cold air performance of a 12.766-centimeter-tip-diameter axial-flow cooled turbine. 2: Effect of air ejection on turbine performance

An air cooled version of a single-stage, axial-flow turbine was investigated to determine aerodynamic performance with and without air ejection from the stator and rotor blades surfaces to simulate the effect of cooling air discharge. Air ejection rate was varied from 0 to 10 percent of turbine mass flow for both the stator and the rotor. A primary-to-air ejection temperature ratio of about 1 was maintained.

Haas, J. E.↗

Rotor-Stator Interaction Performance Effects

Decreased axial spacing between blade rows in an axial compressor stage is thought to increase stage performance because of an unsteady process that occurs in the downstream blade row and acts on the upstream blade row wakes. This process results in the "recovery" of part of the wake energy before all of this energy is irreversibly lost due to viscous diffusion. To study the wake-blade interaction mechanism, researchers at the NASA Lewis Research Center acquired two-component Laser Fringe Anemometer measurements of the rotor wake in the single-stage transonic compressor at two stage loading levels. The detailed measurements were acquired for one stator pitch in circumference at axial positions from the rotor trailing edge to 20 percent of the stator axial chord, at the exit of the stator passage, and downstream of the stator row including the stator wake. These data show that the changes in wake energy that occur inside the stator passage are not due to viscous dissipation alone, and thus the data provide evidence that "wake recovery" is occurring. A time-accurate, three-dimensional Navier Stokes simulation of the compressor stator was done at the corresponding stage loading levels. The measurements and simulations are being used in combination to show the effects of stator blade loading, quantify the effects of viscosity, and quantify the stage efficiency gain due to the wake recovery process. The accuracy of simple models of the wake recovery process is being evaluated in an effort to include the effects of wake recovery in the NASA-developed Average Passage code for multistage turbomachinery simulations.

VanZante, Dale E.↗

Cold-air performance of a 12.766-centimeter-tip-diameter axial-flow cooled turbine. 1: Design and performance of a solid blade configuration

A solid blade version of a single-stage, axial-flow turbine was investigated to determine its performance over a range of speeds from 0 to 105 percent of equivalent design speed and over a range of total to static pressure ratios from 1.62 to 5.07. The results of this investigation will be used as a baseline for comparison with those obtained from a cooled version of this turbine.

Haas, J. E.↗

Effects of diffusion factor, aspect ratio and solidity on overall performance of 14 compressor middle stages

A series of high hub tip radius ratio compressor stages representative of the middle and latter stages of axial flow compressors is discussed. The effects of aspect ratio, diffusion factor, and solidity on rotor and stage performance are determined. Fourteen middle stages are tested to study the effects on performance of varying both diffusion through the rotor and stator blades and blade aspect ratio. The design parameters in the streamline analysis program, the blade geometry program, and the blade coordinate program are presented.

Britsch, W. R.↗

End-wall and profile losses in a low-speed axial flow compressor rotor

The blade-to-blade variation of relative stagnation pressure losses in the tip region inside the rotor of a single-stage, axial-flow compressor, is presented and interpreted in this paper. The losses are measured at two flow coefficients (one at the design point and the other at the near peak pressure rise point) to discern the effect of blade loading on the end-wall losses. The tip clearance losses are found to increase with an increase in the pressure rise coefficient. The losses away from the tip region and near the hub regions are measured downstream. The losses are integrated and interpreted in this paper.

Lakshminarayana, B.↗

Effect of rotor tip clearance and configuration on overall performance of a 12.77-centimeter tip diameter axial-flow turbine

An extensive experimental investigation was made to determine the effect of varying the rotor tip clearance of a 12.77-cm-tip diameter, single-stage, axial-flow reaction turbine. In this investigation, the rotor tip clearance was obtained by use of a recess in the casing above the rotor blades and also by use of a reduced blade height. For the recessed casing configuration, the optimum rotor blade height was found to be the one where the rotor tip diameter was equal to the stator tip diameter. The tip clearance loss associated with this optimum recessed casing configuration was less than that for the reduced blade height configuration.

Haas, J. E.↗

Wall boundary layer development near the tip region of an IGV of an axial flow compressor

The annulus wall boundary layer inside the blade passage of the inlet guide vane (IGV) passage of a low-speed axial compressor stage was measured with a miniature five-hole probe. The three-dimensional velocity and pressure fields were measured at various axial and tangential locations. Limiting streamline angles and static pressures were also measured on the casing of the IGV passage. Strong secondary vorticity was developed. The data were analyzed and correlated with the existing velocity profile correlations. The end wall losses were also derived from these data.

Lakshminarayana, B.↗

Supercomputer applications in gas turbine flowfield simulation

The numerical simulation of the unsteady three-dimensional viscous flow in a gas turbine stage is considered. Results from a three-dimensional time-accurate Navier-Stokes simulation of rotor-stator interaction in an axial turbine stage are presented. The present study uses a fine grid in the spanwise direction to better resolve the complex three-dimensional flowfield, and complements earlier reported coarse-grid calculations. Several different features of the flowfield are analyzed and compared to earlier calculations and to experimental data whenever possible. Computer animation techniques are used to visualize various unsteady three-dimensional features of the flow. The results demonstrate the capabilities of current computing hardware in obtaining accurate simulations of unsteady flows in turbomachines.

Madavan, Nateri K.↗

Secondary flow spanwise deviation model for the stators of NASA middle compressor stages

A model of the spanwise variation of deviation for stator blades is presented. Deviation is defined as the difference between the passage mean flow angle and the metal angle at the outlet of a blade element of an axial compressor stage. The variation of deviation is taken as the difference above or below that predicted by blade element, (i.e., two-dimensional) theory at any spanwise location. The variation of deviation is dependent upon the blade camber, solidity and inlet boundary layer thickness at the hub or tip end-wall, and the blade channel aspect ratio. If these parameters are known or can be calculated, the model provides a reasonable approximation of the spanwise variation of deviation for most compressor middle stage stators operating at subsonic inlet Mach numbers.

Roberts, W. B.↗

Axial and Centrifugal Compressor Mean Line Flow Analysis Method

This paper describes a method to estimate key aerodynamic parameters of single and multistage axial and centrifugal compressors. This mean-line compressor code COMDES provides the capability of sizing single and multistage compressors quickly during the conceptual design process. Based on the compressible fluid flow equations and the Euler equation, the code can estimate rotor inlet and exit blade angles when run in the design mode. The design point rotor efficiency and stator losses are inputs to the code, and are modeled at off design. When run in the off-design analysis mode, it can be used to generate performance maps based on simple models for losses due to rotor incidence and inlet guide vane reset angle. The code can provide an improved understanding of basic aerodynamic parameters such as diffusion factor, loading levels and incidence, when matching multistage compressor blade rows at design and at part-speed operation. Rotor loading levels and relative velocity ratio are correlated to the onset of compressor surge. NASA Stage 37 and the three-stage NASA 74-A axial compressors were analyzed and the results compared to test data. The code has been used to generate the performance map for the NASA 76-B three-stage axial compressor featuring variable geometry. The compressor stages were aerodynamically matched at off-design speeds by adjusting the variable inlet guide vane and variable stator geometry angles to control the rotor diffusion factor and incidence angles.

Veres, Joseph P.↗

Method for the determination of the three-dimensional aerodynamic field of a rotor-stator combination to compressible flow

Using the lifting surface theory and the acceleration potential method for the flow field of an axial turbocompressor stage, a recursive and a direct method are presented that make use of the eigenfunction solutions of the isolated rotor and stator to solve for the rotor-stator interaction problem. The net pressure distribution on the rotor and stator blades is represented by modified Birnbaum series, whose coefficients are determined using a matrix procedure and satisfying the boundary conditions on the surface of the blades. The relation between the matrix operators of the recursive and the direct methods is also shown. Expressions have been given for the blade circulation, the axial and tangential forces on the blade, the rotor power required, and the induced upwash velocity of the stage.

Ramachandra, Sridhar M.↗

Method for the determination of the three dimensional aerodynamic field of a rotor-stator combination in compressible flow

Using the lifting surface theory and the acceleration potential method for the flow field of an axial turbocompressor stage, a recursive and a direct method are presented that make use of the eigenfunction solutions of the isolated rotor and stator to solve for the rotor-stator interaction problem. The net pressure distribution on the rotor and stator blades is represented by modified Birnbaum series, whose coefficients are determined using a matrix procedure and satisfying the boundary conditions on the surface of the blades. The relation between the matrix operators of the recursive and the direct methods is also shown. Expressions have been given for the blade circulation, the axial and tangential forces on the blade, the rotor power required, and the induced upwash velocity of the stage.

Ramachandra, Sridhar M.↗

STGSTK: A computer code for predicting multistage axial flow compressor performance by a meanline stage stacking method

A FORTRAN computer code is presented for off-design performance prediction of axial-flow compressors. Stage and compressor performance is obtained by a stage-stacking method that uses representative velocity diagrams at rotor inlet and outlet meanline radii. The code has options for: (1) direct user input or calculation of nondimensional stage characteristics; (2) adjustment of stage characteristics for off-design speed and blade setting angle; (3) adjustment of rotor deviation angle for off-design conditions; and (4) SI or U.S. customary units. Correlations from experimental data are used to model real flow conditions. Calculations are compared with experimental data.

Steinke, R. J.↗