Results for “surface cracks” — Page 14

NASA NTRS1990

ZIP3D: An elastic and elastic-plastic finite-element analysis program for cracked bodies

ZIP3D is an elastic and an elastic-plastic finite element program to analyze cracks in three dimensional solids. The program may also be used to analyze uncracked bodies or multi-body problems involving contacting surfaces. For crack problems, the program has several unique features including the calculation of mixed-mode strain energy release rates using the three dimensional virtual crack closure technique, the calculation of the J integral using the equivalent domain integral method, the capability to extend the crack front under monotonic or cyclic loading, and the capability to close or open the crack surfaces during cyclic loading. The theories behind the various aspects of the program are explained briefly. Line-by-line data preparation is presented. Input data and results for an elastic analysis of a surface crack in a plate and for an elastic-plastic analysis of a single-edge-crack-tension specimen are also presented.

Shivakumar, K. N.↗

NASA NTRS1981

Creep crack-growth: A new path-independent T sub o and computational studies

Two path independent integral parameters which show some degree of promise as fracture criteria are the C* and delta T sub c integrals. The mathematical aspects of these parameters are reviewed. This is accomplished by deriving generalized vector forms of the parameters using conservation laws which are valid for arbitrary, three dimensional, cracked bodies with crack surface tractions (or applied displacements), body forces, inertial effects and large deformations. Two principal conclusions are that delta T sub c is a valid crack tip parameter during nonsteady as well as steady state creep and that delta T sub c has an energy rate interpretation whereas C* does not. An efficient, small displacement, infinitestimal strain, displacement based finite element model is developed for general elastic/plastic material behavior. For the numerical studies, this model is specialized to two dimensional plane stress and plane strain and to power law creep constitutive relations.

Stonesifer, R. B.↗

NASA NTRS1992

Environmental fatigue in aluminum-lithium alloys

Aluminum-lithium alloys exhibit similar environmental fatigue crack growth characteristics compared to conventional 2000 series alloys and are more resistant to environmental fatigue compared to 7000 series alloys. The superior fatigue crack growth behavior of Al-Li alloys 2090, 2091, 8090, and 8091 is due to crack closure caused by tortuous crack path morphology and crack surface corrosion products. At high R and reduced closure, chemical environment effects are pronounced resulting in accelerated near threshold da/dN. The beneficial effects of crack closure are minimized for small cracks resulting in rapid growth rates. Limited data suggest that the 'chemically small crack' effect, observed in other alloy system, is not pronounced in Al-Li alloys. Modeling of environmental fatigue in Al-Li-Cu alloys related accelerated fatigue crack growth in moist air and salt water to hydrogen embrittlement.

Piascik, Robert S.↗

NASA NTRS1984

Oxidation behavior of a thermal barrier coating

Thermal barrier coatings, consisting of a plasma sprayed calcium silicate ceramic layer and a CoCrAlY or NiCrAlY bond coat, were applied on B-1900 coupons and cycled hourly in air in a rapid-response furnace to maximum temperatures of 1030, 1100, or 1160 C. Eight specimens were tested for each of the six conditions of bond-coat composition and temperature. Specimens were removed from test at the onset of failure, which was taken to be the formation of a fine surface crack visible at 10X magnification. Specimens were weighed periodically, and plots of weight gain vs time indicate that weight is gained at a parabolic rate after an initial period where weight was gained at a much greater rate. The high initial oxidation rate is thought to arise from the initially high surface area in the porous bond coat. Specimen life (time to first crack) was found to be a strong function of temperature. However, while test lives varied greatly with time, the weight gain at the time of specimen failure was quite insensitive to temperature. This indicates that there is a critical weight gain at which the coating fails when subjected to this test.

Miller, R. A.↗

NASA NTRS1979

The effect of transverse shear in a cracked plate under skew-symmetric loading

The problem of an elastic plate containing a through crack and subjected to twisting moments or transverse shear loads is considered. By using a bending theory which allows the satisfaction of the boundary conditions on the crack surface regarding the normal and the twisting moments and the transverse shear load separately, it is found that the resulting asymptotic stress field around the crack tip becomes identical to that given by the elasticity solutions of the plane strain and antiplane shear problems. The problem is solved for uniformly distributed or concentrated twisting moment or transverse shear load and the normalized Mode II and Mode III stress-intensity factors are tabulated. The results also include the effect of the Poisson's ratio and material orthotropy for specially orthotropic materials on the stress-intensity factors.

Delale, F.↗

NASA NTRS1987

Bithermal Low-Cycle Fatigue Behavior of a NiCoCrAlY-Coated Single Crystal Superalloy

Specimens of a single crystal superalloy, PWA 1480, both bare and coated with a NiCoCrAlY alloy, PWA 276, were tested in low-cycle fatigue at 650 and 1050 C, and in bithermal thermomechanical fatigue tests. In the two bithermal test types, tensile strain was imposed at one of the two temperatures and reversed in compression at the other. In the high-strain regime, lives for both bithermal test types approached that for the 650 C isothermal test on an inelastic strain basis, all being controlled by the low ductility of the superalloy at 650 C. In the low-strain regime, coating cracking reduced life in the 650 C isothermal test. The bithermal test imposing tension at 650 C, termed out-of-phase, also produced rapid surface cracking, but in both coated and bare specimens. Increased crack growth rates also occurred for the out-of-phase test. Increased lives in vacuum suggested that there is a large environmental contribution to damage in the out-of-phase test due to the 1050 C exposure followed by tensile straining at the low temperature.

Gayda, J.↗

NASA NTRS1987

Bithermal low-cycle fatigue behavior of a NiCoCrAlY-coated single crystal superalloy

Specimens of a single crystal superalloy, PWA 1480, both bare and coated with a NiCoCrAlY alloy, PWA 276, were tested in low-cycle fatigue at 650 and 1050 C, and in bithermal thermomechanical fatigue tests. In the two bithermal test types, tensile strain was imposed at one of the two temperatures and reversed in compression at the other. In the high-strain regime, lives for both bithermal test types approached that for the 650 C isothermal test on an inelastic strain basis, all being controlled by the low ductility of the superalloy at 650 C. In the low-strain regime, coating cracking reduced life in the 650 C isothermal test. The bithermal test imposing tension at 650 C, termed out-of-phase, also produced rapid surface cracking, but in both coated and bare specimens. Increased crack growth rates also occurred for the out-of-phase test. Increased lives in vacuum suggested that there is a large environmental contribution to damage in the out-of-phase test due to the 1050 C exposure followed by tensile straining at the low temperature.

Gayda, J.↗

NASA NTRS1983

A pressurized cylindrical shell with a fixed end which contains an axial part-through or through crack

A cylindrical shell having a very stiff and plate or a flange is considered. It is assumed that near the end the cylinder contains an axial flaw which may be modeled as a part through surface crack or a through crack. The effect of the end constraining on the stress intensity factor which is the main fracture mechanics parameter is studied. The applied loads acting on the cylinder are assumed to be axisymmetric. Thus the crack problem under consideration is symmetric with respect to the plane of the crack and consequently only the Mode 1 stress intensity factors are nonzero. With this limitation, the general perturbation problem for a cylinder with a built in end containing an axial crack is considered. Reissner's shell theory is used to formulate the problem. The part through crack problem is treated by using a line spring model. In the case of a crack tip terminating at the fixed end it is shown that the integral equations of the shell problem has the same generalized Cauchy kernel as the corresponding plane stress elasticity problem.

Yahsi, O. S.↗

NASA NTRS1990

Environment enhanced fatigue of advanced aluminum alloys and composites

The objective is to characterize and understand the environmental fatigue crack propagation behavior of advanced, high stiffness and strength, aluminum alloys and metal matrix composites. Those gases and aqueous electrolytes which are capable of producing atomic hydrogen by reactions on clean crack surfaces are emphasized. Characterizations of the behavior of new materials are sought to provide data for damage tolerant component life prediction. Mechanistic models are sought for crack tip damage processes which are generally applicable to structural aluminum alloys. Such models will enable predictions of cracking behavior outside of the data, metallurgical improvements in material cracking resistance, and insight on hydrogen compatibility.

Slavik, Donald C.↗

NASA NTRS1979

Transverse shear effect in a circumferentially cracked cylindrical shell

The objectives of the paper are to solve the problem of a circumferentially-cracked cylindrical shell by taking into account the effect of transverse shear, and to obtain the stress intensity factors for the bending moment as well as the membrane force as the external load. The formulation of the problem is given for a specially orthotropic material within the framework of a linearized shallow shell theory. The particular theory used permits the consideration of all five boundary conditions as to moment and stress resultants on the crack surface. The effect of Poisson's ratio on the stress intensity factors and the nature of the out-of-plane displacement along the edges of the crack, i.e., bulging, are also studied.

Delale, F.↗

NASA NTRS1987

Surface flaw reliability analysis of ceramic components with the SCARE finite element postprocessor program

The SCARE (Structural Ceramics Analysis and Reliability Evaluation) computer program on statistical fast fracture reliability analysis with quadratic elements for volume distributed imperfections is enhanced to include the use of linear finite elements and the capability of designing against concurrent surface flaw induced ceramic component failure. The SCARE code is presently coupled as a postprocessor to the MSC/NASTRAN general purpose, finite element analysis program. The improved version now includes the Weibull and Batdorf statistical failure theories for both surface and volume flaw based reliability analysis. The program uses the two-parameter Weibull fracture strength cumulative failure probability distribution model with the principle of independent action for poly-axial stress states, and Batdorf's shear-sensitive as well as shear-insensitive statistical theories. The shear-sensitive surface crack configurations include the Griffith crack and Griffith notch geometries, using the total critical coplanar strain energy release rate criterion to predict mixed-mode fracture. Weibull material parameters based on both surface and volume flaw induced fracture can also be calculated from modulus of rupture bar tests, using the least squares method with known specimen geometry and grouped fracture data. The statistical fast fracture theories for surface flaw induced failure, along with selected input and output formats and options, are summarized. An example problem to demonstrate various features of the program is included.

Gyekenyesi, John P.↗

NASA NTRS1987

Surface flaw reliability analysis of ceramic components with the SCARE finite element postprocessor program

The SCARE (Structural Ceramics Analysis and Reliability Evaluation) computer program on statistical fast fracture reliability analysis with quadratic elements for volume distributed imperfections is enhanced to include the use of linear finite elements and the capability of designing against concurrent surface flaw induced ceramic component failure. The SCARE code is presently coupled as a postprocessor to the MSC/NASTRAN general purpose, finite element analysis program. The improved version now includes the Weibull and Batdorf statistical failure theories for both surface and volume flaw based reliability analysis. The program uses the two-parameter Weibull fracture strength cumulative failure probability distribution model with the principle of independent action for poly-axial stress states, and Batdorf's shear-sensitive as well as shear-insensitive statistical theories. The shear-sensitive surface crack configurations include the Griffith crack and Griffith notch geometries, using the total critical coplanar strain energy release rate criterion to predict mixed-mode fracture. Weibull material parameters based on both surface and volume flaw induced fracture can also be calculated from modulus of rupture bar tests, using the least squares method with known specimen geometry and grouped fracture data. The statistical fast fracture theories for surface flaw induced failure, along with selected input and output formats and options, are summarized. An example problem to demonstrate various features of the program is included.

Gyekenyesi, J. P.↗

NASA NTRS1992

Small-crack growth behavior in high-strength aluminum alloys - A NASA/CAE cooperative program

NASA and the Chinese Aeronautics Establishment have participated in a Fatigue and Fracture Mechanics Cooperative Program giving attention to small-crack effects in high-strength Al alloys. Experimental and analytical investigations studied crack initiation and growth behavior of small cracks in both bare 7075-T6 and clad LC9cs Al alloys, with a view to the improvement of their fracture-mechanics analyses in the cases of surface crack and corner crack configurations. It is also expected that superior life-prediction methods will be developed in order to correlate and predict small crack and large crack growth with various load histories.

Newman, J. C., Jr.↗

NASA NTRS1983

Transient thermal stress problem for a circumferentially cracked hollow cylinder

The paper is concerned with the transient thermal stress problem for a long hollow circular cylinder containing an internal axisymmetric circumferential edge crack that is suddenly cooled from inside. It is assumed that the transient thermal stress problem is quasi-static, i.e., the inertial effects are negligible. Also, all thermoelastic coupling effects and the possible temperature dependence of the thermoelastic constants are neglected. The problem is considered in two parts. The first part is the evaluation of transient thermal stresses in an uncracked cylinder; the second part is the isothermal perturbation problem for the cracked cylinder in which the crack surface tractions, equal and opposite to the thermal stresses obtained from the first problem, are the only external loads. The superposition of the two solutions gives results for the cracked cylinder.

Nied, H. F.↗

NASA NTRS1976

A finite-element analysis of fatigue crack closure

The paper is concerned with the application of a two-dimensional, nonlinear, finite-element analysis using an incremental theory of plasticity to predict crack-closure and crack-opening stresses during the crack-growth process under cyclic loading. A two-dimensional finite-element computer program is developed, which accounts for both elastic-plastic material behavior and changing boundary conditions associated with crack extension and intermittent contact of the crack surfaces under cyclic loading. An efficient technique to account for changing boundary conditions under cyclic loading is also incorporated into the nonlinear analysis program. This program is used to study crack extension and crack closure behavior in a center-cracked panel under constant-amplitude and two-level block loading. The calculated crack-opening stresses are found to be quantitatively consistent with experimental measurements.

Newman, J. C., Jr.↗

NASA NTRS1974

A finite element analysis of fatigue crack closure

Experiments have shown that fatigue cracks close at positive loads during constant-amplitude load cycling. The crack-closure phenomenon is caused by residual plastic deformations remaining in the wake of an advancing crack tip. The present paper is concerned with the application of a two-dimensional, nonlinear, finite-element analysis for predicting crack-closure and crack-opening stresses during cyclic loading. A two-dimensional finite-element computer program, which accounts for both elastic-plastic material behavior and changing boundary conditions associated with crack extension and intermittent contact of the crack surfaces under cyclic loading, has been developed. An efficient technique to account for changing boundary conditions was also incorporated into the nonlinear analysis program. This program was subsequently used to study crack extension and crack closure under constant-amplitude and two-level block loading. The calculated crack-closure and crack-opening stresses were qualitatively consistent with experimental observations.

Newman, J. C., Jr.↗

NASA NTRS1993

A numerical model for predicting crack path and modes of damage in unidirectional metal matrix composites

A finite element-based numerical technique has been developed to simulate damage growth in unidirectional composites. This technique incorporates elastic-plastic analysis, micromechanics analysis, failure criteria, and a node splitting and node force relaxation algorithm to create crack surfaces. Any combination of fiber and matrix properties can be used. One of the salient features of this technique is that damage growth can be simulated without pre-specifying a crack path. In addition, multiple damage mechanisms in the forms of matrix cracking, fiber breakage, fiber-matrix debonding and plastic deformation are capable of occurring simultaneously. The prevailing failure mechanism and the damage (crack) growth direction are dictated by the instantaneous near-tip stress and strain fields. Once the failure mechanism and crack direction are determined, the crack is advanced via the node splitting and node force relaxation algorithm. Simulations of the damage growth process in center-slit boron/aluminum and silicon carbide/titanium unidirectional specimens were performed. The simulation results agreed quite well with the experimental observations.

Bakuckas, J. G.↗

NASA NTRS1983

A cylindrical shell with a stress-free end which contains an axial part-through or through crack

The interaction problem of a through or a part through crack with a stress free boundary in a semi-infinite cylindrical shell is considered. It is assumed that the crack lies in a meridional plane which is a plane of symmetry with respect to the external loads as well as the geometry. The circular boundary of the semi-infinite cylinder is assumed to be stress free. By using a transverse shear theory the problem is formulated in terms of a system of singular integral equations. The line spring model is used to treat the part through crack problem. In the case of a through crack the interaction between the perturbed stress fields due to the crack and the free boundary is quite strong and there is a considerable increase in the stress intensity factors caused by the interaction. On the other hand in the problem of a surface crack the interaction appears to be much weaker and consequently the magnification in the stress intensity factors is much less significant.

Erdogan, F.↗