Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “production process”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 253 records · Page 14
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

yuyao-jia/Bio-based_HMF_coproduction

5-Hydroxymethyl furfurals (HMF) is one of the versatile platform chemicals. However, green routes to produce it directly from lignocellulosic biomass are lacking. A significant amount of HMF produced during the hydrothermal valorization of lignocellulosic biomass is considered undesired and ends up in a waste stream. The study transformed the undesired byproduct into a valuable coproduct by advancing the existing biofuel production process. A detailed economic and environmental sustainability analysis of the integrated biorefinery design was performed. The evaluation showed that the biorefinery could afford a maximum feedstock purchasing price of $115.17 per MT and produce HMF with a minimum selling price of $4.54 per kg which is ∼75% lower than the commercial price of HMF. The median global warming potential of HMF was estimated to be 3.92 kg CO2-eq. per kg HMF which was ∼32% less than its counterpart bio-based p-xylene. Diverse coproducts produced in the biorefinery using transgenic feedstock positively impacted sustainability.

Jia, Yuyao↗
DOE OSTI2024

Light Meson Spectroscopy with GlueX and Beyond

The GlueX experiment at Jefferson Lab was specifically designed for precision studies of the light-meson spectrum. For this purpose, a photon beam with energies up to 12 GeV is directed onto a liquid hydrogen target contained within a hermetic detector with near-complete neutral and charged particle coverage. Linear polarization of the photon beam with a maximum around 9 GeV provides additional information about the production process. In 2018, the experiment completed its first phase, recording data with a total integrated luminosity above 400 pb?1. We highlight a selection of results from this world-leading data set with emphasis on the search for light hybrid mesons. In the mean time, the detector underwent significant upgrades and is currently recording data with an even higher luminosity. The future plans of the GlueX experiment to explore the meson spectrum with unprecedented precision are summarized.

Austregesilo, Alexander↗
DOE OSTI2022

Status of the LCLS-II-HE Project at Jefferson Lab

The Linac Coherent Light Source II High Energy (LCLS-II-HE) upgrade at the SLAC National Accelerator Laboratory is being constructed in partnership with the Thomas Jefferson National Accelerator Facility (JLab) and the Fermi National Accelerator Laboratory (FNAL). The cryomodule production scope consists of the design, procurement, construction, and acceptance testing of 24 eight-cavity, 1.3 GHz cryomodules, as well as R&D activities necessary to develop the required technology. To achieve this, JLab and FNAL are also contributing to SLAC’s effort to develop the cavity recipe and production processes necessary to meet the LCLS-II-HE goal of 20.8 MV/m and average Q₀ of 2.7·10¹⁰. This paper details the JLab scope, focusing on the project initiation phase, in particular technology development and prototyping, project development and planning, and implementation of lessons learned from LCLS-II.

Wilson, K. M.↗
DOE OSTI2022

Demonstration of Novel Monitoring Techniques for a North Dakota Carbon Capture and Storage Project

Conference paper presented at 16th International Conference on Greenhouse Gas Control Technologies (GHGT-16), Lyon, France, October 23–27, 2022. We present an overview and initial results of the novel and sustainable monitoring techniques developed by the Energy & Environmental Research Center (EERC) and its commercial partners associated with the Red Trail Energy (RTE) carbon capture and storage (CCS) project. RTE is an investor-owned 64-million-gallon dry mill ethanol production plant in Richardton, North Dakota, USA. Currently in operation as of June 2022, the RTE facility will capture 180,000 tonnes of carbon dioxide (CO 2 ) annually (>99% CO 2 ) that is otherwise emitted during the ethanol production process and inject it into the Broom Creek Formation, a deep saline aquifer, for permanent on-site geologic storage.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2020

Green Factor

Los Alamos is designing a screening platform coupled to our biosensor to customize production processes in cell-free environments that offer biomanufacturers higher titers and yields, better resource utilization and cost-effective bioprocess. Our technology aims at enabling cell-free biosynthetic systems by providing enzyme variants generated by coupling with our biosensor technology, that can utilize cheap raw material cofactor analogues. This will enable bioprocesses based on cell free synthetic biology for a sustainable bioeconomy.

42 ENGINEERING↗
DOE OSTI2020

Supercritical Reforming of Wet Ethanol for High Efficiency Direct-injection Heavy-duty Compression-ignition Engines

The purpose of the research was to investigate the potential of using a mature bio-fuel in heavy-duty compression ignition engines. By co-optimizing both the fuel characteristics and engine system the potential for a superior outcome was demonstrated. The use of wet bio-ethanol eliminates the majority of the energy intensive distilling and dehydrating fuel production processes, which moves the fuel towards carbon neutral and also lowers the fuel costs. The relatively high water content of the resulting fuel is leveraged in the proposed novel combustion system by incorporating an integrated high efficiency exhaust waste heat recovery system. This results in significantly higher thermal efficiency. In addition the combustion system features low criteria pollutant emissions and the potential to reduce the initial cost of the engine system hardware. Substantial societal benefits are demonstrated through the co-optimization of the fuel and engine system. A computational proof-of-concept study has been performed to demonstrate the potential benefits of a novel wet ethanol heavy-duty compression ignition combustion system featuring integrated exhaust waste heat recovery. A combined in-cylinder closed cycle 3D computational fluid dynamics (CFD) - 1D engine system simulation approach was used. The models were validated to baseline engine data using diesel fuel and then applied to the wet ethanol study. The original concept was to maximize exhaust waste heat recovery through supercritical reforming of the wet ethanol fuel. Phase I simulation results indicated that the optimal solution for maximum engine efficiency gains were realized through maximizing thermo-mechanical recuperation with negligible fuel reformation. The results show the potential to achieve impressive gains in brake thermal efficiency (BTE) over the base diesel engine. The potential to increase BTE up to 20.9% over the base diesel engine was demonstrated, with even larger gains possible through reduced in-cylinder heat transfer losses. The majority of the efficiency gains were realized through integrated high efficiency exhaust waste heat recovery. The concept also has the potential to achieve future ultra-low NO x emissions standards and negligible engine-out soot emissions. The mixing controlled combustion of high temperature wet ethanol features relatively low engine-out NO x emissions without the need for exhaust gas recirculation (EGR). The soot free combustion enabled by the relatively high oxygen content of ethanol also allows for the use of stoichiometric mixing controlled combustion, which is not practical with diesel fuel. When stoichiometric combustion is used a simple passive 3-way catalyst can be used for exhaust emissions after-treatment and near zero tailpipe emissions. The Phase I simulations results have defined the system layout and requirements in preparation for the Phase II experimental proof-of-concept study. The potential applications of the research include most current applications of diesel engines. The Phase I study focused on heavy-duty on-highway class 8 trucks. However, virtually any application that requires highly efficient clean power generation would benefit from the novel engine system proposed. The results indicate substantial fuel cost savings and reduced greenhouse gas emissions with similar or reduced initial system hardware costs compared to modern diesel engine systems.

09 BIOMASS FUELS↗
DOE OSTI2021

Uranium Holdup Monitoring with Compton Imaging as Function of Depth and Mass

Material Control and Accountability (MC&A) programs track masses of materials flowing through production processes, where some material remains in process equipment as holdup. Quantification of these masses using gamma emissions typically involves usage of a well characterized radiation detector and assumptions of geometric configuration to constrain detection efficiencies, where the Generalized Geometry Holdup (GGH) method is often used. Uncertainties on the order of ±50% are observed, where the difficulties arise based on the asymmetric and gradient distributions of material that do not fall within the bounds of GGH. Gamma imagers provide a possible means to improve this geometric knowledge. This work describes the process used in creating a series of mass standards to aid the development of imaging algorithms for quantification.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Oppenheimer Science and Energy Leadership Program (OSELP) Software and Computing Strategy for the Future of Weapons Physics Applications [Slides]

Mission drivers at the national level are evolving to accommodate a broadening landscape. The U.S. faces a rapidly evolving, threat-based environment with an associated expansion of national-level priorities. Priorities continue to include all aspects of sustaining the existing, aging stockpile. Now, however, we must also include consideration of options for a future deterrent, including efficacy of the deterrent against new threats (threat assessment and response), capability needs associated with new materials and modern manufacturing and production processes, and efficiency requirements for a modern workflow for weapons design. Executing this complex strategy will come with challenges. We must execute our current mission, while we prepare for future missions and an increasingly uncertain future.

42 ENGINEERING↗
DOE OSTI2021

AA 7075 Sheet with 700 MPa Strength for Automotive Structural Components: CRADA 520 [Abstract only]

Fairmount Technologies is developing a new metal forming machine intended to produce ultra-high strength Aluminum Alloy AA 7075 sheets and is seeking to collaborate with PNNL to optimize the production process, as well as the strength and formability of the sheet produced. Results will be used to infer (and optionally demonstrate) whether aluminum components such as side-impact beams can be successfully formed from this sheet.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Atmospheric Cold Plasma Jet Coating and Surface Treatment for Improved Adhesive Bonding Performance of Dissimilar Material Joints Subject to Harsh Environmental Exposure

The program goal was the development and demonstration of a novel material coating system using an innovative atmospheric cold microwave plasma jet to enable surface functionalization for corrosion protection, wear resistance and improved bonding strength. The technical approach was directed towards proof-of-concept demonstration of advanced point-of-manufacturing material bonding to improve adhesive joint performance subject to harsh environmental exposure. The assembled team, consisting of the researchers at the University of Illinois, end-users at General Motors and small business manufacturer Starfire Industries, successfully demonstrated a single, cost-effective, high-volume production process that meets the requirements of multi-material combinations relevant to the energy-intensive transportation industry (e.g. Al-steel, Mg-steel, Al-Mg and Al-CFRP joints for body-in-white structures) while eliminating offline pretreatment for Al and Mg alloy substrates that are energy intensive, have chemical waste disposal issues, and add cost. Technical demonstration of dissimilar material joining while maintaining bonding strength and cohesion after long-duration environmental exposure was accomplished for all materials of interest. This novel approach has broad applicability for manufacturing in automotive, aerospace, marine, railcar, and specialty consumer goods, etc.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Biopolymer Concrete

Cement production for concrete has been responsible for ~7–8% of global greenhouse gas (GHG) emissions, and nearly equally contribution for steel production processes (EPA, 2020). In order to achieve carbon neutrality by 2050, a novel solution has to be investigated. This project aims to develop fundamental mechanistic understanding and experimental characterization to create a 3D printable biopolymer concrete using plant-based polyurethane as an innovative and sustainable alternative for Portland cement concrete, with significantly low carbon footprint. Future construction will utilize the advances in digital additive manufacturing (3D printing) to produce optimal geometries with a minimum waste of materials. Understanding the polymerization process, factors impacting the composite rheology, and the structural behavior of this biopolymer concrete will enable us to engineer the next generation of concrete structures with low carbon footprint. This project aims to improve the nation’s ability to control Greenhouse Gas emission neutrality for the set goal of 2050 via introducing a structurally viable bio-based polymer concrete.

42 ENGINEERING↗
DOE OSTI2023

New NBL Pu Isotopic Standards C137A and C136A as Working Reference Materials for Radiochronometry in Nuclear Forensics

Lawrence Livermore National Laboratory (LLNL) and the NBL Program Office (NBL PO) are collaborating on production of purified sub-units of the former NBS 936, 937 and 938 plutonium isotopic reference materials, which will be certified for plutonium isotopic composition and sold as certified reference materials (CRMs) C136A, C137A, and C138A, respectively. These reference materials are used throughout the United States and international community as standards for isotopic measurement method calibration and quality control and were first produced over 50 years ago. To reduce quantities of in-grown daughter products and potentially enable their use as Pu radiochronometry reference materials, the materials undergo a two-stage anion exchange purification to significantly reduce the quantities of U, Am, and Np in the source material. The purified Pu is aliquoted into ~1 mg units in the nitrate form, which will facilitate easier shipping and use compared to the 0.25 g parent units. The production process has been completed for the high- and medium- burnup isotopic standards C137A and C136A and will soon be performed for the weapons-grade Pu standard C138A. This report describes the measurement of trace actinide progeny of the Pu isotopes ( 234 U, 235 U, 236U, 241 Am and 237 Np) in purified C137A and 136A isotopic standards to provide informational values and assess the possibility of their use as working reference materials for radiochronometry.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Biochemical Conversion of Lignocellulosic Biomass to Hydrocarbon Fuels and Products: 2022 State of Technology and Future Research

The annual State of Technology (SOT) assessment is a key activity for biochemical platform research. It allows the impact of research progress (both directly achieved in-house at the National Renewable Energy Laboratory [NREL] and indirectly extrapolated from available public data) to be quantified in terms of economic improvements in the overall cellulosic biofuel production process for a particular conversion pathway. As such, initial benchmarks can be established for currently demonstrated performance and progress can be tracked toward out-year goals to ultimately demonstrate cost-competitive biofuel technology. Building upon efforts to progress NREL's biochemical platform R&D work toward ultimate 2030 goals to demonstrate less than $2.50/gallon gasoline equivalent (GGE) fuel selling prices, experimental and techno-economic analysis (TEA) activities have primarily focused on "advanced" biochemical processing strategies to fuels and coproducts, guided by TEA modeling to highlight key barriers and priorities toward achieving this goal across a number of potential bioconversion pathways. The purpose of the present effort is to benchmark the latest experimental developments for these pathways as quantified by modeled minimum fuel selling prices (MFSPs), as a measure of current status relative to those final targets. For this SOT, TEA models were run for two separate biological conversion pathways to fuels, based on available data for integrated biomass deconstruction and hydrolysate processing; namely carboxylic acids (primarily butyric acid) and diols (2,3-butanediol [BDO]), reflecting NREL's recently published 2018 biochemical design report focused on those two pathways. The models were run across two scenarios for lignin utilization, namely combustion and conversion to value-added coproducts.

09 BIOMASS FUELS↗
DOE OSTI2023

Hadron Production Measurements at NA61/SHINE

In current day measurements of neutrino oscillation parameters with accelerator-based neutrino experiments, neutrino flux uncertainties are frequently a leading systematic uncertainty. Precise measurements of primary and secondary hadron production processes for neutrino beams, performed by the NA61/SHINE experiment at CERN's Super Proton Synchrotron, can significantly constrain these uncertainties; the T2K experiment has incorporated previous NA61/SHINE measurements for a substantial flux uncertainty reduction. For these measurements, NA61/SHINE analyzes the interactions of charged hadrons with materials relevant to long-baseline experiments, measuring the differential cross sections of produced particles. This poster will review the NA61/SHINE experiment, including recent, ongoing, and future measurements with thin and replica targets, such as proton-carbon interactions at 31 GeV/c and 120 GeV/c for the T2K and DUNE experiments, respectively.

Allison, Kyle↗
DOE OSTI2023

Quick Testing of Skipper-CCD Packages

The experiment OSCURA whose main purpose will be to search for dark matter particles with masses a few orders of magnitude below the mass of the proton will require mass production of MCMs. Therefore, a fast and efficient test will be needed. Current tests involve using electromechanical switches that can take up to 30 minutes to test a single MCM. My work aims to perform the tests almost instantaneously. In doing so, CCDs will be tested as the MCMs are being built in order to detect faulty units early on in the production process.

Lutfi, Hamza↗
DOE OSTI2024

Abstract for CRADA between National Energy Technology Laboratory and OMC Hydrogen, Inc

The National Energy Technology Laboratory (NETL) and OMC Thermochemistry (Participant) will collaborate in the development of a better understanding of the current domestic data of TRL 7+ syngas conversion technologies and their current and potential markets. This will provide a basis for future comparative life cycle emission and techno-economic evaluations with the participant’s syngas production process using industrial and biogenic CO2 conversion approaches.

10 SYNTHETIC FUELS↗
DOE OSTI2024

Abstract for CRADA between National Energy Technology Laboratory and American Institute of Chemical Engineers dba RAPID Manufacturing Institute

NETL and RAPID Manufacturing will develop advanced electromagnetic (EM) reactors and catalysts to produce light olefins from alternative feedstocks using CO2 soft oxidation. Light olefins are the building blocks for many plastic products, in addition to synthetic fibers, rubbers, and polymers. This project has the potential to produce high-value light olefins from alternative feedstocks with reduced energy consumption (50-70%), carbon intensity (50-70%), and production cost (15-25%) compared to the traditional olefin production processes.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2024

Updates to the NuMI Flux Simulation at MicroBooNE (V.1.0)

The NuMI flux prediction being used by all experiments at Fermilab that are sensitive to the NuMI beam is based on Geant v4.9.2.03 (G4.9) and uses the default FTFP-BERT physics list with no custom cross sections. In order to correct these predictions to match world data, PPFX, the Package to Predict the FluX, is used to reweight the flux prediction. In kinematic regions of overlap between the prediction and data, mainly NA49 measurements are used to correct for various hadron production processes. Specifcally, PPFX looks at the entire ancestry chain of the neutrino, up to the incident 120 GeV proton beam, and applies corrections for various hadron interactions based on said data. These corrections are implemented as a function of the Feynman-x (x F ) and transverse momentum (p T ) of the incident hadron.

43 PARTICLE ACCELERATORS↗