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At least 253 records · Page 14

Indexing system for optical beam steering

This paper describes the design and testing of an indexing system for optical-beam steering. The cryogenic beam-steering mechanism is a 360-degree rotation device capable of discrete, high-precision alignment positions. It uses low-precision components for its rough alignment and kinematic design to meet its stringent repeatability and stability requirements (of about 5 arcsec). The principal advantages of this design include a decoupling of the low-precision, large angular motion from the high-precision alignment, and a power-off alignment position that potentially extends the life or hold time of cryogenic systems. An alternate design, which takes advantage of these attributes while reducing overall motion, is also presented. Preliminary test results show the kinematic mount capable of sub-arc second repeatability.

Sullivan, Mark T.↗

Study and design of cryogenic propellant acquisition systems. Volume 2: Supporting experimental program

Areas of cryogenic fuel systems were identified where critical experimental information was needed either to define a design criteria or to establish the feasibility of a design concept or a critical aspect of a particular design. Such data requirements fell into three broad categories: (1) basic surface tension screen characteristics; (2) screen acquisition device fabrication problems; and (3) screen surface tension device operational failure modes. To explore these problems and to establish design criteria where possible, extensive laboratory or bench test scale experiments were conducted. In general, these proved to be quite successful and, in many instances, the test results were directly used in the system design analyses and development. In some cases, particularly those relating to operational-type problems, areas requiring future research were identified, especially screen heat transfer and vibrational effects.

Burge, G. W.↗

Model Predictions and Observed Performance of JWST's Cryogenic Position Metrology System

The James Webb Space Telescope cryogenic testing requires measurement systems that both obtain a very high degree of accuracy and can function in that environment. Close-range photogrammetry was identified as meeting those criteria. Testing the capability of a close-range photogrammetric system prior to its existence is a challenging problem. Computer simulation was chosen over building a scaled mock-up to allow for increased flexibility in testing various configurations. Extensive validation work was done to ensure that the actual as-built system meet accuracy and repeatability requirements. The simulated image data predicted the uncertainty in measurement to be within specification and this prediction was borne out experimentally. Uncertainty at all levels was verified experimentally to be less than 0.1 millimeters.

Lunt, Sharon R.↗

Model Predictions and Observed Performance of JWST's Cryogenic Position Metrology System

The James Webb Space Telescope cryogenic testing requires measurement systems that both obtain a very high degree of accuracy and can function in that environment. Close-range photogrammetry was identified as meeting those criteria. Testing the capability of a close-range photogrammetric system prior to its existence is a challenging problem. Computer simulation was chosen over building a scaled mock-up to allow for increased flexibility in testing various configurations. Extensive validation work was done to ensure that the actual as-built system meet accuracy and repeatability requirements. The simulated image data predicted the uncertainty in measurement to be within specification and this prediction was borne out experimentally. Uncertainty at all levels was verified experimentally to be less than 0.1 millimeters.

Lunt, Sharon R.↗

An external insulation system for a cryogenic wind tunnel

The thermal insulation system of the 0.3-Meter Transonic Cryogenic Tunnel (0.3-m TCT) at the NASA Langley Research Center is described in text, photographs, and drawings. The system is designed to operate from room temperature down to about 77.4 K, the temperature of liquid nitrogen at 1 atmosphere. A detailed description is given of the primary insulation system which consists of glass fiber mats, a 3-part vapor barrier, and a dry nitrogen positive-pressure purge system. Also described are several secondary insulation systems required for the test section, actuators, and tunnel supports. An appendix briefly describes the original insulation system which is considered inferior to the one presently in place. Time required for opening and closing portions of the insulation system for modification or repair to the tunnel has been reduced, typically, from a few days for the original thermal insulating system to a few hours for the present system.

Dress, D. A.↗

Acquisition/expulsion system for earth orbital propulsion system study. Volume 3: Cryogenic test

A ground test program was conducted to verify several of the design methods and techniques that were used in designing cryogenic acquisition/expulsion systems. The testing of a 63.5-cm diameter DSL subscale model was particularly significant. Under these tests, the operational characteristics of the DSL concept were verified using LH2 and LN2. Demonstration of the gas free liquid expulsion characteristics was accomplished by expelling LH2 under -1 g using both GH2 and GHe pressurization. Loading of the acquisition/expulsion device was successfully accomplished using LH2 and LN2. The liquid free vapor venting performance of the model was limited because of the thermal stratification under the -1 g test conditions.

Source record↗

All-aluminum optical system for a large cryogenically cooled far infrared echelle spectrometer

In the past few years, NASA's Kuiper Airborne Observatory (KAO) has made it possible to conduct pioneering observations of far infrared lines from astronomical sources. Such observations, in the case of wavelengths in the approximate range from 20 to 350 microns, cannot be performed from ground-based sites, because of telluric water absorption effects. Lines in the considered range provide information about the interstellar gas in molecular, neutral atomic, and ionized form of occurrence. The present paper provides a description of the development of the cryogenic optical system of a spectrometer designed to exploit the potential of the KAO for observing the far infrared lines. Attention is given to design goals and considerations, details of optical design, the fabrication of the optical system, the cryostat, and performance.

Erickson, E. F.↗

Lessons Learned From the Flight of the NASA In-Step Cryo System Experiment

The Cryo System Experiment was developed to validate in near zero-g space a 65 K cryogenic system for focal planes, optics, or other imaging instruments that require continuous cryogenic cooling. Two key cryogenic technologies, designed to improve performance of systems for scientific, commercial and defense applications in space, were successfully demonstrated on a February 1995 Shuttle mission. The two were a 2-watt 65 K long-life low- vibration Stirling cooler and a diode oxygen heat pipe thermal switch. Lessons learned are presented.

cryogenics↗

Analysis of a topping-cycle, aircraft, gas-turbine-engine system which uses cryogenic fuel

A topping-cycle aircraft engine system which uses a cryogenic fuel was investigated. This system consists of a main turboshaft engine that is mechanically coupled (by cross-shafting) to a topping loop, which augments the shaft power output of the system. The thermodynamic performance of the topping-cycle engine was analyzed and compared with that of a reference (conventional) turboshaft engine. For the cycle operating conditions selected, the performance of the topping-cycle engine in terms of brake specific fuel consumption (bsfc) was determined to be about 12 percent better than that of the reference turboshaft engine. Engine weights were estimated for both the topping-cycle engine and the reference turboshaft engine. These estimates were based on a common shaft power output for each engine. Results indicate that the weight of the topping-cycle engine is comparable with that of the reference turboshaft engine.

Turney, G. E.↗

Long-term cryogenic space storage system

Discussion of the design, fabrication and testing of a 225-cu ft spherical cryogenic storage system for long-term subcritical applications under zero-g conditions in storing subcritical cryogens for space vehicle propulsion systems. The insulation system design, the analytical methods used, and the correlation between the performance test results and analytical predictions are described. The best available multilayer insulation materials and state-of-the-art thermal protection concepts were applied in the design, providing a boiloff rate of 0.152 lb/hr, or 0.032% per day, and an overall heat flux of 0.066 Btu/sq ft hr based on a 200 sq ft surface area. A six to eighteen month cryogenic storage is provided by this system for space applications.

Hopkins, R. A.↗

Study and design of a cryogenic propellant acquisition system

The development of an acquisition system for supplying subcooled liquid hydrogen and liquid oxygen under in-orbit conditions is discussed. The system will be applied to the integrated cryogenic feed requirements for space systems such as a space shuttle cryogenic auxiliary propulsion system (APS) and main propulsion for an advanced spacecraft propulsion module (ASPM). Concepts that use the favorable surface tension characteristics of fine mesh screens are emphasized. The specific objectives of the program are: (1) to evolve conceptual designs for candidate acquisition systems, (2) to formulate the analytical models needed to analyze the systems, and (3) to generate parametric data on overall candidate system performance, characteristics, and operational features in sufficient depth to establish critical design problems and criteria to support a sound system design and evaluation.

Burge, G. W.↗

Development of a reusable, flight-weight cryogenic foam insulation system

Attention is given to a light weight foam insulation system applicable to reusable cryogenic propellant tankage for hypersonic aircraft and space launch vehicles. The insulation system consists of nominally sized blocks of a high temperature-resistant polymethacrylimide foam that is wrapped with a vapor-impermeable membrane of Kapton-aluminum-Kapton laminate, which is adhesively bonded to the outer propellant tank wall. Test results are presented which indicate that this insulation system is capable of enduring a Mach 5 service environment without structural cracking, deterioration, or loss of performance.

Mcauliffe, P. S.↗

Zero-Boil-Off Tank (ZBOT) Experiment: Ground-Based Validation of Self-Pressurization and Pressure Control Two-Phase CFD Model

Integral to all phases of NASA's projected space and planetary expeditions is affordable and reliable cryogenic fluid storage for use in propellant or life support systems. Cryogen vaporization due to heat leaks into the tank from its surroundings and support structure can cause self-pressurization relieved through venting. This has led to a desire to develop innovative pressure control designs based on mixing of the bulk tank fluid together with some form of active or passive cooling to allow storage of the cryogenic fluid with zero or reduced boil-off. The Zero-Boil-Off Tank (ZBOT) Experiments are a series of small scale tank pressurization and pressure control experiments aboard the International Space Station (ISS) that use a transparent volatile simulant fluid in a transparent sealed tank to delineate various fundamental fluid flow, heat and mass transport, and phase change phenomena that control storage tank pressurization and pressure control in microgravity. The hardware for ZBOT-1 flew to ISS on the OA-7 flight in April 2017 and operations are planned to begin in September 2017, encompassing more than 90 tests. This paper presents preliminary results from ZBOT's ground-based research delineating both pressurization and pressure reduction trends in the sealed test tank. Tank self-pressurization tests are conducted under three modes: VJ heating, strip heating and simultaneous VJ and strip heating in attempt to simulate heat leaks from the environment, the support structure and both. The jet mixing pressure control studies are performed either from an elevated uniform temperature condition or from thermally stratified conditions following a self-pressurization run. Jet flow rates are varied from 2-25 cm/s spanning a range of jet Re number in laminar, transitional, and turbulent regimes and a range of Weber numbers covering no ullage penetration, partial penetration and complete ullage penetration and break-up (only in microgravity). Numerical prediction of a two-phase CFD model are compared to experimental 1g results to both validate the model and also indicate the effect of the residual non-condensable gas on evolution of pressure and temperature distributions in the tank during pressurization and pressure control.

microgravity evaporation condensatio↗

Cryogenic Insulation Solutions for the Surface of Mars with Its Unique Environments

The surface of Mars provides unique challenges for cryogenic insulation systems and for cryogenic spacecraft traveling there. In order to store cryogenic fluids for propulsion, life support, and other applications on the surface of Mars one must protect the insulation from the array of unique environmental factors that are present. Travel to Mars is a very energy intensive endeavor and landing on the surface requires launching over 200 kg of propellant and spacecraft per kilogram landed. As such, high performance, lightweight insulations are needed for cryogenic systems to be used on the surface. Traditional spacecraft use multilayer insulation that works well in a vacuum, but Mars has an atmospheric of pressure approximately 7 torr, consisting of approximately 95 % carbon dioxide. Based on analysis and trade studies NASA has shown that the mass savings from the higher performance of multilayer insulation with a vacuum jacket saved several hundred kilograms of mass for a typical human Mars ascent stage. Thus NASA, along with several contractors, have been developing a lightweight vacuum jacketed system for the 7 torr environment. This lightweight vacuum jacketed system must survive launch from earth, travel to Mars, and on the surface for several years. On the surface, it must be able to survive landing, natural environmental occurrences such as dust storms, and temperature cycling with minimal if any human maintenance. The insulation systems under development have been exposed to an array of tests to demonstrate their capability to survive these environments while still providing the high performance required to meet mission needs.

Cryogenic Fluid Management↗

Thermal performance of a modularized replaceable multilayer insulation system for a cryogenic stage

A rugged modularized MLI system for a 2.23-meter-diameter (87.6-in.-diam) liquid hydrogen tank was designed, fabricated, and tested under simulated near-earth and deep-space environments. The two blankets of the system were each composed of 17 double-aluminized Mylar radiation shields separated by silk net. The unit area weight of the installed system was 1.54 kg/sqm (0.32 lb/sq ft). The overall average heat transferred into the insulated tank was 22.7 and 0.98 watts (77.4 and 3.3 Btu/hr) during simulated near-earth and deep-space testing, respectively. The near-earth result was only 2.6 times that predicted for an undisturbed insulation system (i.e., no seams or penetrations). Tests indicate that this insulation concept could be useful for a cryogenic space tug or orbit transfer vehicle application.

Knoll, R. H.↗