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At least 253 records · Page 14

Numerical Modeling of Drying Residual RP-1 in Rocket Engines

When a Rocket Engine shuts down under a fuel rich environment, a significant amount of unburned RP-1 is trapped In the engine. It is necessary to clean the residual RP-1 prior to subsequent firing to avoid any explosion due to detonation. The conventional method is to dry RP-1 with inert gas such as Nitrogen or Helium. It is difficult to estimate the drying time unless the engine is adequately equipped with instruments to measure the trace of RP-1 during the drying process. Such instrumentation in flight hardware is often impractical and costly. On the other hand numerical modeling of the drying process can provide a good insight for a satisfactory operation of the process. A numerical model can provide answer to questions such as a) how long it takes to dry, b) which fluid is a better dryer for RP-1, c) how to reduce drying time etc. The purpose of the present paper is to describe a numerical model of drying RP-1 trapped in a cavity with flowing nitrogen or helium. The numerical model assumes one dimensional flow of drying fluid in contact with liquid pool of RP-1. An evaporative mass transfer takes place across the contact surface.

Majumdar, Alok↗

Experimental investigation of turbine disk cavity aerodynamics and heat transfer

An experimental investigation of turbine disk cavity aerodynamics and heat transfer was conducted to provide an experimental data base that can guide the aerodynamic and thermal design of turbine disks and blade attachments for flow conditions and geometries simulating those of the space shuttle main engine (SSME) turbopump drive turbines. Experiments were conducted to define the nature of the aerodynamics and heat transfer of the flow within the disk cavities and blade attachments of a large scale model simulating the SSME turbopump drive turbines. These experiments include flow between the main gas path and the disk cavities, flow within the disk cavities, and leakage flows through the blade attachments and labyrinth seals. Air was used to simulate the combustion products in the gas path. Air and carbon dioxide were used to simulate the coolants injected at three locations in the disk cavities. Trace amounts of carbon dioxide were used to determine the source of the gas at selected locations on the rotors, the cavity walls, and the interstage seal. The measurements on the rotor and stationary walls in the forward and aft cavities showed that the coolant effectiveness was 90 percent or greater when the coolant flow rate was greater than the local free disk entrainment flow rate and when room temperature air was used as both coolant and gas path fluid. When a coolant-to-gas-path density ratio of 1.51 was used in the aft cavity, the coolant effectiveness on the rotor was also 90 percent or greater at the aforementioned condition. However, the coolant concentration on the stationary wall was 60 to 80 percent at the aforementioned condition indicating a more rapid mixing of the coolant and flow through the rotor shank passages. This increased mixing rate was attributed to the destabilizing effects of the adverse density gradients.

Daniels, W. A.↗

Supersonic/Hypersonic Laminar Heating Correlations for Rectangular and Impact-Induced Open and Closed Cavities

Impact and debris damage to the Space Shuttle Orbiter Thermal Protection System tiles is a random phenomenon, occurring at random locations on the vehicle surface, resulting in random geometrical shapes that are exposed to a definable range of surface flow conditions. In response to the 2003 Final Report of the Columbia Accident Investigation Board, wind tunnel aeroheating experiments approximating a wide range of possible damage scenarios covering both open and closed cavity flow conditions were systematically tested in hypersonic ground based facilities. These data were analyzed and engineering assessment tools for damage-induced fully-laminar heating were developed and exercised on orbit. These tools provide bounding approximations for the damaged-surface heating environment. This paper presents a further analysis of the baseline, zero-pressure-gradient, idealized, rectangular-geometry cavity heating data, yielding new laminar correlations for the floor-averaged heating, peak cavity endwall heating, and the downstream decay rate. Correlation parameters are derived in terms of cavity geometry and local flow conditions. Prediction Limit Uncertainty values are provided at the 95%, 99% and 99.9% levels of significance. Non-baseline conditions, including non-rectangular geometries and flows with known pressure gradients, are used to assess the range of applicability of the new correlations. All data variations fall within the 99% Prediction Limit Uncertainty bounds. Importantly, both open-flow and closed-flow cavity heating are combined into a single-curve parameterization of the heating predictions, and provide a concise mathematical model of the laminar cavity heating flow field with known uncertainty.

Everhart, Joel L.↗

Advanced acoustic cavity technology

A series of rocket motor firings was performed in a modified linear aerospike thrust chamber with the H2/O2 propellant combination to allow determination of the physical properties of the combustion gases in acoustic cavities located in the chamber side walls. A preliminary analytical study was first conducted to define theoretically both the appropriate cavity dimensions and the combustion gas flow field adjacent to the cavity openings. During the subsequent motor firings, cavity gas temperature profiles were measured and gas samples were withdrawn from the bottom of the cavities for compositional analysis by measurement of pressure/temperature variation and gas chromatography. Data were obtained with both radially and axially oriented cavities and with and without hydrogen bleed flow through the cavities. A simplified procedure was developed for predicting gas cavity and acoustic velocity for use in acoustic cavity design analyses.

Hines, W. S.↗

Category 5: Sound Generation in Viscous Problems

Two problems are considered. Problem 1: Aeolian tones, sound generation by flow over cylinders, are relevant to airframe and power plant noise (heat exchanger, power transmission lines and chimneys). The purpose of this problem is to test the ability of a CFD/CAA code to accurately predict sound generation by viscous flows and sound propagation through interactions between acoustic wave & solid wall and between acoustic waves & shear layers. Problem 2: Sound generation by flow over a cavity.Air flows over the cavity shown below with a mean approach flow velocity of 50 m/s. The boundary layer that develops over the flat plate is turbulent with a thickness of 14 mm at the entrance to the cavity. Calculate the power spectra at the center of each cavit wall and the center of the cavity floor. Experimental data will be available for comparison.

Lee, Soogab↗

Suppression of pressure oscillations in an open cavity by passive pneumatic control

A computational investigation has been conducted to determine the effectiveness of a passive control technique in suppressing the oscillations in an open cavity exposed to a supersonic flow. Time-accurate solutions of the unsteady, Reynolds-averaged, Navier-Stokes equations were obtained with an explicit predictor-corrector algorithm; the passive control was implemented through the use of a simple linear pressure-velocity law along the porous cavity floor. The computational code was validated by comparisons with experimental data for the cavity flow without control. The computational results with control demonstrate that the oscillations are suppressed; the fluid dynamic mechanism of the control is seen to be a stabilization of the free-shear layer. Spectral analysis of the unsteady data shows that the resonant frequencies are essentially unchanged by the control. Beneficial reductions in the cavity resonant drag are also observed.

Chokani, N.↗

Liquid-Flow Controller With Preset Break Pressure

Spraybar mechanism delivers liquid at rate that increases gradually with pressure of liquid, once pressure has exceeded minimum value. Alternative version of one described in article, "Liquid-Flow Controller Responds To Pressure" (MFS-28329). Orifice in shell rises on lower end of pintle as pressure in shell increases. Gap forms between pintle and orifice only after pressure reaches certain minimum value. Liquid then begins to flow out from cavity in shell. Once minimum pressure for flow reached, pressure increases gradually with increasing flow. This contrasts with behavior of fluid in fixed-area orifice, wherein pressure increases steeply with flow.

Cox, George B., Jr.↗

Computational fluid dynamic modelling of cavitation

Models in sheet cavitation in cryogenic fluids are developed for use in Euler and Navier-Stokes codes. The models are based upon earlier potential-flow models but enable the cavity inception point, length, and shape to be determined as part of the computation. In the present paper, numerical solutions are compared with experimental measurements for both pressure distribution and cavity length. Comparisons between models are also presented. The CFD model provides a relatively simple modification to an existing code to enable cavitation performance predictions to be included. The analysis also has the added ability of incorporating thermodynamic effects of cryogenic fluids into the analysis. Extensions of the current two-dimensional steady state analysis to three-dimensions and/or time-dependent flows are, in principle, straightforward although geometrical issues become more complicated. Linearized models, however offer promise of providing effective cavitation modeling in three-dimensions. This analysis presents good potential for improved understanding of many phenomena associated with cavity flows.

Deshpande, Manish↗

Measurement and evaluation of swirl-type flow in labyrinth seals of conventional turbine stages

The effects of load factor and rotor eccentricity were determined on flow conditions in test series for two stages. The results indicate that swirl-type entry flow follows the rules of potential swirl. Within the labyrinth cavities two spatial separated flow areas are considered. A dominating flow in periphera direction nearly fills the space between the sealing strips and the ceiling of the cavity. Below this flow, an area of axial mass transport is situated, with a slight peripheral component, limited on the nearest surroundings of the seals gap and the rotor surface. Between both flows, an exchange of energy takes place. Within the gaps, flow direction depends on axial velocity and therefore on variable flow contraction. A balance of energy within the seal and the cavities interprets the results of lateral force measurements as an influence of friction at the sealing strips surface and the rotating shaft surface. Stages with their blades put together in buckets by means of shrouding segments are particularly influenced by the rotating speed of the shrouding.

Hauck, L.↗

Update on DOE Advanced IGCC/H2 Gas Turbine

Cooling Flow Reduction: a) Focus on improving turbine hot gas path part cooling efficiency. b) Applicable to current metallic turbine components and synergistic with advanced materials. c) Address challenges of IGCC/hydrogen fuel environment (for example, possible cooling hole plugging). Leakage Flow Reduction: a) Focus on decreasing turbine parasitic leakages, i.e. between static-to-static, static-to-rotating turbine parts. b) Develop improved seal designs in a variety of important areas. Purge Flow Reduction: a) Focus on decreasing required flows to keep rotor disk cavities within temperature limits. b) Develop improved sealing at the cavity rims and modified flow geometries to minimize hot gas ingestion and aerodynamic impact.

Chupp, Ray↗

Reduction of unsteady wind torques on an open port airborne optical turret

Techniques for reducing the unsteady torques acting on the inner gimbal of a turret were developed. The reductions in the unsteady torques were obtained by using fixes that alter undesirable flow characteristics or change the acoustic properties of the turret cavity. These fixes were designed to be used in the subsonic and transonic flow regimes. The flow field about the turret generally three dimensional and turbulent, and shock waves formed because of the rapid acceleration of the compressible gas about the blunt turret. The situation was further complicated by the presence of the cavity flow, and the fact that the mouth of the cavity must sweep through a wide angular variation relative to the direction of the freestream. Results indicate that significant reductions of the unsteady pressures measured in the turret cavity could be obtained by the use of porous wind screens around the aperature of the cavity mouth.

Thomas, J. P., Jr.↗

Influence of grazing flow on duct wall normal impedances

A theory is developed for evaluating the normal impedance of an orifice connecting a cylindrical cavity to a flow duct. The impedance of a piston velocity source at the orifice is calculated in terms of the cavity modes which are modified by the presence of a vortex flow. The strength of the vortex is related to the mean flow in the duct. Results are presented showing the variation of the normal impedance spectrum with the cavity vortex. The trends of these variations are confirmed by comparison with measurements.

Mungur, P.↗

Natural convection in an enclosed cavity

The problem of buoyancy driven flow in a vertical, rectangular cavity whose vertical sides are at different temperatures and whose horizontal sides are insulated is addressed. An application of the dynamic A.D.I. method to obtain numerical solutions to this problem is described. For large non-dimensional temperature differences characterized by the Rayleigh number the flow patterns develop strong boundary layers. These boundary layers are resolved by applying the D.A.D.I. method to the discretization of this problem on a non-uniform grid.

Phillips, T. N.↗

Natural convection in an enclosed cavity

The problem of buoyancy driven flow in a vertical, rectangular cavity whose vertical sides are at different temperatures and whose horizontal sides are insulated is addressed. An application of the dynamic A.D.I. method to obtain numerical solutions to this problem is described. For large non-dimensional temperature differences characterized by the Rayleigh number the flow patterns develop strong boundary layers. These boundary layers are resolved by applying the D.A.D.I. method to the discretization of this problem on a non-uniform grid. Previously announced in STAR as N83-25433

Phillips, T. N.↗

The multi-zone calculation of turbomachinery flows. II - The multi-zone calculation of the turbulent, two-specie flow through the SSME HPFTP first and second stage cavities

A multi-zone Navier-Stokes methodology to calculate the two-specie flow through the first and second stage cooling cavities of the Space Shuttle Main Engine (SSME) high pressure fuel turbopump (HPFTP) is developed. A simplified two-component fluid formulation is used to model the interaction of coolant and hot gas. Johnston's secant approximation is used to define an appropriate near wall velocity for use in a three-dimensional law of the wall. The basic Navier-Stokes algorithm used is a finite-volume, predictor-corrector algorithm which uses a pressure correction technique. A multi-zone method is used to partition each cavity into easily handled subdomains. The results show that coolant flow is pumped up the turbine wheel for both cavities, creating a region of large temperature gradients on the turbine shank.

Williams, M.↗

Numerical simulation of thermocapillary flow under zero and low gravity conditions

This paper discusses the numerical solution methods and results of steady and unsteady thermocapillary (surface-tension) and buoyancy driven flows in 2D cavities and liquid columns. The 2D cavity was assumed to be square with one free surface with a zero Capillary number (i.e., the free surface was constrained to be flat). A pseudospectral method was used to solve steady and unsteady surface tension-driven and mixed buoyancy-surface tension flows in a square cavity. For the liquid column a finite-difference scheme based on a Picard iteration was used to solve for the flow, temperature and free surface shape. The surface of the liquid column was allowed to deform and, as for the 2D cavity, the surface tension was assumed to depend on temperature.

Alexander, J. I. D.↗

Coupled RANS/LES for SOFIA Cavity Acoustic Prediction

A fast but accurate computation is described for the aero-acoustic properties of a large cavity at subsonic flight speeds. This computation employs a detached-eddy simulation model in the free-shear layer at the cavity opening and the surrounding boundary layer, but assumes inviscid flow in the cavity and in the far field. The reduced gridding requirements in the cavity, in particular, lead to dramatic improvements in the time required for the computation. The results of these computations are validated against wind-tunnel data. This approach will permit significantly more flight test points to be evaluated computationally in support of the Stratospheric Observatory For Infrared Astronomy flight-test program being carried out at NASA s Dryden Flight Research Center.

Woodruff, Stephen↗

Coupled RANS/LES for SOFIA Cavity Acoustic Prediction

A fast but accurate approach is described for the determination of the aero-acoustic properties of a large cavity at subsonic flight speeds. This approach employs a detachededdy simulation model in the free-shear layer at the cavity opening and the surrounding boundary layer, but assumes inviscid flow in the cavity and in the far field. The reduced gridding requirements in the cavity, in particular, lead to dramatic improvements in the time required for the computation. Results of these computations are validated against wind-tunnel data. This approach will permit significantly more flight test points to be evaluated computationally in support of the Stratospheric Observatory For Infrared Astronomy flight-test program being carried out at NASA s Dryden Flight Research Center.

Woodruff, Stephen L.↗