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At least 253 records · Page 14

Experimental study of flow past turbine blades

The requirements on gas turbines for aircraft power units, namely, adequate efficiency, operation at high gas temperatures, low weight, and small dimensions, must be taken into consideration during the design of the blading. To secure good efficiency, it is necessary that the gas flow past the blades as smoothly as possible without separation. This is relatively easily obtainable in the accelerated flow of turbine blading, if the blade spacing is chosen small enough. A small blade spacing, however, is detrimental to the other requirements outlined above. Operation at high gas temperatures usually calls for blade cooling. This cooling is associated with a power input that lowers the turbine efficiency. Since the amount of heat that must be carried off for coding a blade can be influenced rather little, the gross power input for a turbine stage can be reduced by keeping the number of blades to a minimum, that is, with blades of high spacing ratio. But here also a limit is imposed, the exceeding of which is followed by separation of flow. Hence the requirement of finding blade forms on which the flow separates at rather high spacing ratios .

Eckert, E.↗

A Performance Analysis of Folding Conformal Propeller Blade Designs

NASA’s X-57 Maxwell flight demonstrator has a high-lift system that includes 12 fixed- pitch high-lift propellers located upstream of the wing leading edge for lift augmentation at low speeds. These high-lift propellers are only required at low speeds, and to reduce drag, the propeller blades are folded conformally along the nacelles at other operating conditions. The method of designing the high-lift blades permits several variations of blade cross-section placement along the nacelle surface and a comparative performance analysis was needed to determine if any particular design showed significant benefits. We analyzed the performance of three conformal high-lift propeller designs and compared them to that of a non-conformal baseline propeller to establish both the benefit of stowable blades and the value of each variation. In this study, we first performed a drag analysis of each design in the stowed configuration at the X-57 cruise speed and altitude to determine the drag benefits of each conforming method. Then, among blade designs we compared the thrust, power, and lift for a given input shaft speed to establish any performance losses from the baseline. This analysis shows that the conformal blade designs do not have any appreciable performance losses compared to the baseline blades. Moreover, although the drag in the cruise condition is significantly less than for the non-folding baseline, the drag benefits of each conforming blade approach are similar and the value of each approach largely depends on the ease of integration into the nacelle. This paper presents the results of these studies and discusses the benefits and drawbacks of implementing the conformal blade designs. Specifically, we demonstrate that folding, conformal propeller blades contribute significantly less to cruise drag when compared to windmilling, with an increase relative to a. We also show a less than 1% difference in performance formal, folding propellers and the non-conforming baseline propeller.

Litherland, Brandon L.↗

Calculated blade response at high tip-speed ratios

This paper presents the initial results of a digital computer study of helicopter rotor-blade-motion stability for a broad range of forward speeds encompassing proposed conventional and compound helicopter designs. The analysis treats the general case of nonlinear, coupled flapping and lagging motions of hinged rigid blades. The results of the study to date indicate that blade-motion stability boundaries cannot be specified for a given blade design in terms of a fixed value of rotor tip-speed ratio. The stability boundaries can shift significantly within the desired operational speed range, with the stability limits depending upon the rotor loading, the mag­nitude of the disturbance encountered by the blade, and the blade position at the instant the external disturbance is encountered. The sample methods suggested for improving blade-motion stability include increasing the effec­tive hinge spring restraint by incorporating pitch-flap coupling or by using hingeless or teetering rotor systems. Reducing rotor loading also has a beneficial effect on the blade-motion stability. The results indi­cate that methods used to deal with the blade-motion stability problem can be expected to diminish the overall vibration levels of the helicopter rotor system across the entire design speed range.

TIP SPEED↗

Supersonic fan blading

Radially extending rotor blades are disposed on a hub to form a supersonic propulsion fan for a turbofan engine. The peripheral spacing of the blades is such as to avoid forming a channel or passageway between adjacent blades. Each has a flat trailing surface extending from the leading edge at least as far to the rear as to cause any pressure waves which might originate on the blade surface to strike the leading surface of the following blade rather than propagate upstream of the blade row. The flat trailing surface of each blade makes an angle with the axis of rotation such that the blade is parallel to a gas inflow into the blades.

Goldstein, A. W.↗

Fiber composite fan blade impact improvement

The improved foreign object damage resistance of a metal matrix advanced composite fan blade was demonstrated. The fabrication, whirl impact test and subsequent evaluation of nine advanced composite fan blades of the "QCSEE" type design were performed. The blades were designed to operate at a tip speed of 282 m/sec. The blade design was the spar/shell type, consisting of a titanium spar and boron/aluminum composite airfoils. The blade retention was designed to rock on impact with large birds, thereby reducing the blade bending stresses. The program demonstrated the ability of the blades to sustain impacts with up to 681 g slices of birds at 0.38 rad with little damage (only 1.4 percent max weight loss) and 788 g slices of birds at 0.56 rad with only 3.2 percent max weight loss. Unbonding did not exceed 1.1 percent of the post-test blade area during any of the tests. All blades in the post-test condition were judged capable of operation in accordance with the FAA guidelines for medium and large bird impacts.

Graff, J.↗

Impact resistant boron/aluminum composites for large fan blades

Blade-like specimens were subjected to static ballistic impact testing to determine their relative FOD impact resistance levels. It was determined that a plus or minus 15 deg layup exhibited good impact resistance. The design of a large solid boron/aluminum fan blade was conducted based on the FOD test results. The CF6 fan blade was used as a baseline for these design studies. The solid boron/aluminum fan blade design was used to fabricate two blades. This effort enabled the assessment of the scale up of existing blade manufacturing details for the fabrication of a large B/Al fan blade. Existing CF6 fan blade tooling was modified for use in fabricating these blades.

Oller, T. L.↗

An investigation of the vibration characteristics of shrouded-bladed-disk rotor stages

Coupled differential equations of motion are given for application to a rotating, pretwisted and heated beam under the effects of thermal stresses and gas bending loads. The circumferential modes of the multi-blade vibration of a bladed-disk rotor stage were studied. A finite element method was developed for the dynamic and static deformation analysis of the blade. The deformations of a bladed disk and a shrouded-bladed disk were studied by introducing a special bladed-disk element and a special shrouded-blade element. Some features of the vibration of part-span-shrouded, bladed-disk rotor stages are discussed. The static deformation, thermal stress and gas bending effects on the blade vibration were presented previously.

Chen, L.-T.↗

Aeroelastic stability and response of horizontal axis wind turbine blades

The coupled flap-lag-torsion equations of motion of an isolated horizontal axis wind turbine blade are formulated. Quasi-steady blade-element strip theory was applied to derive the aerodynamic operator which includes boundary layer type gradient winds. The final equations which have periodic coefficients were solved in order to obtain the aeroelastic response and stability of large horizontal axis wind turbine blade. A new method of generating an appropriate time-dependent equilibrium position (required for the stability analysis) has been implemented. Representative steady-state responses and stability boundaries, applicable mainly to an existing blade design (NASA/-ERDA MOD-0), are presented. The results indicate that the MOD-0 configuration is a basically stable design and that blade stability is not sensitive to offsets between blade elastic axis and aerodynamic center. Blade stability appears to be sensitive to precone. The tower shadow (or wake) has a considerable effect on the flap response but leaves blade stability unchanged. Finally, it was found that non linear terms in the equations of motion can significantly affect the linearized stability boundaries, however, these terms have a negligible effect on blade response at operating conditions.

Kottapalli, S. B. R.↗

Structural dynamics of shroudless, hollow fan blades with composite in-lays

Structural and dynamic analyses are presented for a shroudless, hollow titanium fan blade proposed for future use in aircraft turbine engines. The blade was modeled and analyzed using the composite blade structural analysis computer program (COBSTRAN); an integrated program consisting of mesh generators, composite mechanics codes, NASTRAN, and pre- and post-processors. Vibration and impact analyses are presented. The vibration analysis was conducted with COBSTRAN. Results show the effect of the centrifugal force field on frequencies, twist, and blade camber. Bird impact analysis was performed with the multi-mode blade impact computer program. This program uses the geometric model and modal analysis from the COBSTRAN vibration analysis to determine the gross impact response of the fan blades to bird strikes. The structural performance of this blade is also compared to a blade of similar design but with composite in-lays on the outer surface. Results show that the composite in-lays can be selected (designed) to substantially modify the mechanical performance of the shroudless, hollow fan blade.

Aiello, R. A.↗

Low-cost composite blades for the Mod-0A wind turbines

Low cost approaches to the design and fabrication of blades for a two-bladed 200 kW wind turbine were identified and the applicability of the techniques to larger and smaller blades was assessed. Blade tooling was designed and fabricated. Two complete blades and a partial blade for tool tryout were built. The patented TFT process was used to wind the entire blade. This process allows rapid winding of an axially oriented composite onto a tapered mandrel, with tapered wall thickness. The blade consists of a TFT glass-epoxy airfoil structure filament wound onto a steel root end fitting. The fitting is, in turn, bolted to a conical steel adapter section to provide for mounting attachment to the hub. Structural analysis, blade properties, and cost and weight analysis are described.

Weingart, O.↗

Structural tailoring of engine blades (STAEBL) theoretical manual

This Theoretical Manual includes the theories included in the Structural Tailoring of Engine Blades (STAEBL) computer program which was developed to perform engine fan and compressor blade numerical optimizations. These blade optimizations seek a minimum weight or cost design that satisfies practical blade design constraints, by controlling one to twenty design variables. The STAEBL constraint analyses include blade stresses, vibratory response, flutter, and foreign object damage. Blade design variables include airfoil thickness at several locations, blade chord, and construction variables: hole size for hollow blades, and composite material layup for composite blades.

Brown, K. W.↗

Structural tailoring of engine blades (STAEBL) user's manual

This User's Manual contains instructions and demonstration case to prepare input data, run, and modify the Structural Tailoring of Engine Blades (STAEBL) computer code. STAEBL was developed to perform engine fan and compressor blade numerical optimizations. This blade optimization seeks a minimum weight or cost design that satisfies realistic blade design constraints, by tuning one to twenty design variables. The STAEBL constraint analyses include blade stresses, vibratory response, flutter, and foreign object damage. Blade design variables include airfoil thickness at several locations, blade chord, and construction variables: hole size for hollow blades, and composite material layup for composite blades.

Brown, K. W.↗

An analysis of blade vortex interaction aerodynamics and acoustics

The impulsive noise associated with helicopter flight due to Blade-Vortex Interaction, sometimes called blade slap is analyzed especially for the case of a close encounter of the blade-tip vortex with a following blade. Three parts of the phenomena are considered: the tip-vortex structure generated by the rotating blade, the unsteady pressure produced on the following blade during the interaction, and the acoustic radiation due to the unsteady pressure field. To simplify the problem, the analysis was confined to the situation where the vortex is aligned parallel to the blade span in which case the maximum acoustic pressure results. Acoustic radiation due to the interaction is analyzed in space-fixed coordinates and in the time domain with the unsteady pressure on the blade surface as the source of chordwise compact, but spanwise non-compact radiation. Maximum acoustic pressure is related to the vortex core size and Reynolds number which are in turn functions of the blade-tip aerodynamic parameters. Finally noise reduction and performance are considered.

Lee, D. J.↗

Testing of a one-bladed 30-meter-diameter rotor on the DOE/NASA Mod-O wind turbine

Tests were conducted on the DOE/NASA Mod-O 200-kW horizontal-axis wind turbine in a one-bladed rotor configuration. The objectives of the test were to evaluate the performance, loads, and dynamic characteristics of a one-bladed rotor, and then to compare these parameters with those of an aerodynamically similar two-bladed rotor configuration. Test operations showed that this intermediate-size (15.2-m radius) one-bladed rotor configuration can be operated successfully. Test results show that the one-bladed rotor had cyclic blade loads comparable to those of a two-bladed rotor. A moderate power penalty equivalent to a reduction in windspeed of 1 m/sec occurred with the one-bladed rotor when operated at a rotor speed 50 percent higher than that of the two-bladed rotor.

Ensworth, C. B. F., III↗

A review of turbomachinery blade-row interaction research

Analytical and experimental research in the area of unsteady aerodynamics of turbomachinery has conventionally been applied to blading which oscillates when placed in a uniformly flowing fluid. Comparatively less effort has been offered for the study of blading which is subjected to nonuniformities within the flow field. The fluid dynamic environment of a blade-row embedded within multi-stage turbomachines is dominated by such highly unsteady fluid flow conditions. The production of wakes and circumferential pressure variations from adjacent blade-rows causes large unsteady energy transfers between the fluid and the blades. Determination of the forced response of a blade requires the ability to predict the unsteady loads which are induced by these aerodynamic sources. A review of research publications was done to determine recent investigations of the response of turbomachinery blading subjected to aerodynamic excitations. Such excitations are a direct result of the blade-row aerodynamic interaction which occurs between adjacent cascades of blades. The reports and papers reviewed have been organized into areas emphasizing experimental or analytical efforts.

Smith, Todd E.↗

Unsteady blade pressure measurements on a model counterrotation propeller

In an exploratory effort an advanced counterrotation propeller instrumented with blade-mounted pressure transducers was tested in the NASA Lewis 9- by 15-Foot Anechoic Wind Tunnel at a simulated takeoff and landing speed of Mach 0.20. The propeller's aft diameter was reduced to investigate possible noise reductions resulting from reduced blade row interaction with the tip vortex. The propeller was tested at three blade row spacings at fixed blade setting angles, at the maximum blade row spacing at higher blade setting angles and at propeller axis angles attack to the flow up to + or - 16 deg. A limited number of unsteady blade surface pressure measurements were made on both rotors of the model counterrotation propeller. Emphasis was placed on determining the effects of rotor-rotor interactions on the blade surface pressures. A unique method of processing the pressure signals was developed that enables even weak interaction waveforms and spectra to be separated from the total signal. The interaction on the aft rotor was many times stronger than that on the forward rotor. The fundamental rotor interaction tone exhibited complicated behavior but generally increased with rotational speed and blade setting angle and decreased with rotor spacing. With the propeller axis at an angle to the flow, the phase response of the aft rotor appeared to be significantly affected by the presence of the forward rotor.

Heidelberg, Laurence J.↗

Unsteady blade pressure measurements on a model counterrotation propeller

In an exploratory effort an advanced counterrotation propeller instrumented with blade-mounted pressure transducers was tested in the NASA Lewis 9- by 15-Foot Anechoic Wind Tunnel at a simulated takeoff and landing speed of Mach 0.20. The propeller's aft diameter was reduced to investigate possible noise reductions resulting from reduced blade row interaction with the tip vortex. The propeller was tested at three blade row spacings at fixed blade setting angles, at the maximum blade row spacing at higher blade setting angles and at propeller axis angles attack to the flow up to + or - 16 deg. A limited number of unsteady blade surface pressure measurements were made on both rotors of the model counterrotation propeller. Emphasis was placed on determining the effects of rotor-rotor interactions on the blade surface pressures. A unique method of processing the pressure signals was developed that enables even weak interaction waveforms and spectra to be separated from the total signal. The interaction on the aft rotor was many times stronger than that on the forward rotor. The fundamental rotor interaction tone exhibited complicated behavior but generally increased with rotational speed and blade setting angle and decreased with rotor spacing. With the propeller axis at an angle to the flow, the phase response of the aft rotor appeared to be significantly affected by the presence of the forward rotor.

Heidelberg, Laurence J.↗

An experimental study of the sensitivity of helicopter rotor blade tracking to root pitch adjustment in hover

The sensitivity of blade tracking in hover to variations in root pitch was examined for two rotor configurations. Tests were conducted using a four bladed articulated rotor mounted on the NASA-Army aeroelastic rotor experimental system (ARES). Two rotor configurations were tested: one consisting of a blade set with flexible fiberglass spars and one with stiffer (by a factor of five in flapwise and torsional stiffnesses) aluminum spars. Both blade sets were identical in planform and airfoil distribution and were untwisted. The two configurations were ballasted to the same Lock number so that a direct comparison of the tracking sensitivity to a gross change in blade stiffness could be made. Experimental results show no large differences between the two sets of blades in the sensitivity of the blade tracking to root pitch adjustments. However, a measurable reduction in intrack coning of the fiberglass spar blades with respect to the aluminum blades is noted at higher rotor thrust conditions.

Wilkie, W. Keats↗