Cold Spray Technology Applications for SRF Cavity Thermal and Mechanical Stabilization
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The Electron Ion Collider (EIC) under construction at Brookhaven National Laboratory is a high luminosity collider as the next major research facility for the nuclear physics community. Among the numerous RF subsystems in the EIC, the electron storage ring (ESR) fundamental RF cavities system is one of the most challenging. This system will handle a high beam current of up to 2.5 A and replenish up to 10 MW of beam power losses from synchrotron radiation and HOM. Variable coupling is required in the cavities due to the wide range of required total RF voltage and beam current combinations. In this paper, we will present the status of the design and future plans.
N and O-alloyed superconducting radio frequency cavities exhibit extraordinary quality factors. Developing diffusion models that describe interstitial N and O in Nb is important for optimizing alloyed cavity quality factors and accelerating gradients. N and O-alloyed Nb samples are examined with SEM AND SIMS and their diffusion profiles modeled.
The effect of mid-T heat treatment on flux trapping sensitivity was measured on several 1.3 GHz single cell cavities subjected to medium temperature vacuum annealing at temperature of 150 - 400 ?C for a duration of 3 hours. The cavity was cooldown with residual magnetic field ?0 and ?20 mG in Dewar with cooldown condition of full flux trapped. The quality factor as a function of accelerating gradient was measured. The results show the correlation between the treatment temperature, quality factor, and sensitivity to flux trapping. Sensitivity increases with increasing heat treatment temperatures within the range of (200 - 325 ?C/3h).Moreover, variations in the effective penetration depth ofthe magnetic field and the density of quasi-particles can occur,influencing alterations in the cavity?s electromagneticresponse and resonance frequency.
Jefferson Lab has an ongoing R&D program in plasma processing. The experimental program investi-gated processing using argon/oxygen and heli-um/oxygen gas mixtures. Plasma processing is a com-mon technique where the free oxygen produced by the plasma breaks down and removes hydrocarbons from surfaces. This increases the work function and reduces the secondary emission coefficient. The initial focus of the effort was processing C100 cavities by injecting RF power into the high order mode (HOM) coupler ports. We also developed the methods for establishing a plasma in C75 cryomodules where the RF power is injected via the fundamental power-coupler. Four C100 cryomodules were in situ processed in the CE-BAF accelerator in May 2023 with the cryomodules returning to an operational status in Sept. 2023. The overall operational energy gain for the four cryomod-ules was 49 MeV. Methods, systems and results from processing cryomodules in the CEBAF accelerator and vertical test results are presented. Current status and future plans are discussed.
Superconducting technology has significantly advanced the capabilities of particle accelerators, facilitating higher beam-power operations for fundamental research at a comparatively lower cost. However, the conventional implementation of superconducting technology introduces complexities in the form of cryogenic plants, cryogenic distribution systems and substantial construction and operational cost. In response to these challenges, recent research efforts at Fermilab have been dedicated to the development of a cryogen-free, conduction-cooled Nb3Sn-based superconducting technology. This paper outlines the beam optics design of a 20-kW conduction-cooled compact superconducting accelerator for medical sterilization. The paper reviews both the physics and practical constraints associated with high beam-power operation within the context of industrial applications. The focus is on providing insights into the potential of this innovative technology to overcome existing challenges and pave the way for more accessible and efficient industrial particle accelerators.
For assemblies of cavities in cleanrooms, single-use tooling systems are made for the alignment and installation of ancillary components such as couplers and bellows. To minimize the number of tooling sets created, a design has been created to standardize alignment features to allow for assembly of different components with one set of tooling. A prototype set of tooling has been developed to with the required degrees of freedom for multiple assemblies while minimizing deformation during the assembly process. Prototype designs have been created for PIP-II SSR2 and 650 Cavities and for AUP Crab Cavities. Using 3D printing, this tooling can be quickly adjusted to allow for different ancillary components. The development process and status of the design will be discussed.
The PIP-II linac will include thirty-five 325 MHz Single Spoke Resonators Type 2 (SSR2) cavities. Each cavity will be equipped with a tuner for resonance control. The tuner consists of mechanical frame with a motor for coarse frequency tuning and a piezoelectric actuator for fine frequency tuning. The tuner was tested for the first time at Fermilab on an SSR2 cavity. This dressed cavity-tuner system was tested at the single spoke testing cryo-stat (STC) in Fermilab at 2 K. The tuner performance was evaluated and is presented. Lastly, cavity-tuner mechanical modes were measured via the piezos.
Plasma processing is a common technique where the free oxygen produced in a low-pressure RF plasma breaks down and removes hydrocarbons from surfaces. This increases the work function and reduces the secondary emission coefficient of the treated surfaces. Jefferson Lab has an ongoing R&D program in plasma processing. The experimental program investigated processing using argon/oxygen and helium/oxygen gas mixtures. The initial focus of the effort was processing C100 cavities by injecting RF power into the HOM coupler ports. We also developed the methods for establishing a plasma C75 cavities where the RF power is injected via the fundamental power-coupler. As part of the process development we processed, three C100 cryomodules in our off-line cryomodule test facility. In May 2023 we processed four C100 cryomodules in-situ in the CEBAF accelerator with the cryomodules returning to an operational status in Sept. 2023. The cumulative improvement in field emission free operation, as measured on a cavity by cavity basis, was 59 MeV or 24%. We recently started processing 7 cryomodules in the CEBAF accelerator in August 2024. Methods systems and results from processing cryomodules and individual cavities in the vertical test will be presented. Current status and future plans will also be presented.
In this work, we suggest and investigate new magnetless circulators based on three resonators connected in a loop and parametrically modulated in time with mutual phase lag. The first design consists of three Fano resonators with a spectrally asymmetric response, in contrast to schemes based on the Lorentz resonators explored thus far. The second design includes three Fano-Lorentz resonators, i.e., it also possesses spatial asymmetry. We demonstrate that the asymmetric approach provides strong and reversible isolation for the practically feasible modulation amplitude and rate. The results of our work are promising for precise measurements of superconducting radio frequency cavities with high Q-factor.
Medium temperature baking (300- 350 °C) enhances the quality factor of niobium superconducting radio frequency cavities. However, surface contamination introduced during vacuum furnace baking limits the quench field and may also degrade the quality factor of the cavity. To investigate this effect, a 1.3 GHz single-cell Nb cavity underwent mid-T baking, followed by a chemical treatment to remove the surface contaminants. Post-treatment measurements revealed a significant improvement in both the quality factor and the quench field.
The Proton Power Upgrade project at Oak Ridge National Lab’s Spallation Neutron Source (SNS PPU) currently being constructed will double the proton beam power from 1.4 to 2.8 MW by adding 7 additional cryomodules, each contains four six-cell high beta (\beta = 0.81) superconducting radio frequency cavities. The cavities were built by Research Instruments, Germany, with all the cavity processing done at the vendor site, including electropolishing as the final active chemistry step. All 28 cavities needed for 7 cryomodules were delivered to Jefferson Lab, ready to be tested. The cryogenic RF qualifications and helium vessel welding were done at Jefferson Lab. The performance largely exceed the requirements, and greatly exceeded the performance of the original SNS cavity production series. Here, we present the summary of RF test on production cavities to this date.
The twin axis cavity with two identical accelerating beams has been proposed for energy recovery linac (ERL) applications. Nb₃Sn is a superconducting material with a higher critical temperature and a higher critical field as compared to Nb, which promises a lower operating cost due to higher quality factors. Two niobium twin axis cavities were fabricated at JLab and were proposed to be coated with Nb₃Sn. Due to their more complex geometry, the typical coating process used for basic elliptical cavi-ties needs to be improved to coat these cavities. This development advances the current coating system at JLab for coating complex cavities. Two twin axis cavities were coated recently for the first time. This contribution dis-cusses initial results from coating of twin axis cavities, RF testing and witness sample analysis with an overview of the current challenges towards high performance Nb₃Sn coated twin axis cavities.
Fermilab conducted testing of three 3.9 GHz cryomodules for the LCLS-II project that will operate in continuous wave mode. A fast/fine tuning component was added to the LCLS-II 3.9 GHz tuner design due to the cavity bandwidth of 130 Hz which consists of two encapsulated piezos. Several cavities faced problems with fast-tuner operations after cooldown to 2 K and tuning the cavities to 3.9 GHz in cryomodule 2. All the piezo actuators were in working conditions but the slow tuner ranges required to stretch some of the cavities to the operational 3.9 GHz frequency were too small to deliver the required preload on the piezos. This behavior can be attributed to several factors: setting the initial warm cavity frequency during production too high, pressure tests of the warm cryomodule could have changed cavity frequency; and the small bending and twisting of the cavity-tuner system during the cooldown and warmup of the cavities. A decision was made to inelastically retune the warm cavities to decrease the unrestrained frequency by 200-300 kHz, this was done via the slow tuner. The results for this retuning method of three 3.9GHz cryomodules will be discussed.