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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14
All sourcesNASA NTRSDOE OSTI
NASA NTRS2016

Dawn Safing Approach to Ceres Re-Design

In mid-2014 the Dawn team finalized preparations for the spacecraft’s approach to Ceres. The design was the product of careful planning that began several years in advance, when the spacecraft left Vesta in September 2012. However, a few months prior to the anticipated start of approach, the spacecraft entered a safe mode. While temporary loss of thrust for ion propulsion missions is usually not mission-critical, it still presents many challenges. The safing event occurred at a time when thrusting to match Ceres’ orbital velocity was most effective, which meant the spacecraft must fly past Ceres before capturing into orbit. The new approach geometry changed the team’s strategy for navigating the spacecraft safely into orbit around Ceres with optical data. In this paper we describe the challenges of navigating the Dawn spacecraft into orbit around Ceres, including the safing event and re-design of the approach architecture.

Grebow, Daniel J.↗
NASA NTRS2019

A New Approach to Model Delamination Growth in Fatigue Using the Virtual Crack Closure Technique Without Re-Meshing

A modeling approach is proposed to simulate delamination propagation in fatigue that combines the Virtual Crack Closure Technique (VCCT) with a progressive nodal release strategy. The progressive nodal release alleviates the artificial stress concentrations found when using the VCCT with instantaneous release to model 3D delamination without re-meshing. This enables crack shapes that do not conform to the underlying mesh to be readily simulated. The progressive release is formulated such that no artificial growth or healing occurs as a result of a change in loading conditions. Furthermore, expressions for calculating energy release rates at partially released nodes are proposed and applied to arbitrarily shaped delamination fronts. The shape of the delamination front is considered explicitly in the energy release rate calculations, and is determined by considering the normalized crack positions associated with the partial nodal release. Contrary to previous implementations, the local delamination propagation direction is not assumed to follow mesh lines, but instead is computed as part of the iterative procedure proposed to determine the maximum energy release along the crack front. The results obtained suggest the approach can accurately simulate Mode I, Mixed Mode I/II and Mode II fatigue delamination growth and be used to simulate growth of arbitrarily shaped cracks that do not conform to the underlying mesh.

N V De Carvalho↗
NASA NTRS2016

Dawn Safing Approach to Ceres Re-Design

In mid-2014 the Dawn team finalized preparations for the spacecraft’s approach to Ceres. The design was the product of careful planning that began several years in advance, when the spacecraft left Vesta in September 2012. However, a few months prior to the anticipated start of approach, the spacecraft entered a safe mode. While temporary loss of thrust for ion propulsion missions is usually not mission-critical, it still presents many challenges. The safing event occurred at a time when thrusting to match Ceres’ orbital velocity was most effective, which meant the spacecraft must fly past Ceres before capturing into orbit. The new approach geometry changed the team’s strategy for navigating the spacecraft safely into orbit around Ceres with optical data. In this paper we describe the challenges of navigating the Dawn spacecraft into orbit around Ceres, including the safing event and re-design of the approach architecture.

Grebow, Dan↗
NASA NTRS1996

Re-Engineering JPL's Mission Planning Ground System Architecture for Cost Efficient Operations in the 21st Century

Over the last several decades, engineers at JPL have developed a vast array of analytical tools to design missions to Earth orbit, the Moon, Sun, planets, and various bodies and beyond. In recent years, advances in computer hardware, modern programming languages, and the need for faster and more efficient operations for small missions have highlighted the need to streamline, consolidate, and generalize JPL's mission planning software. This paper summerizes ongoing efforts at JPL to re-engineer the mission analysis segment of the mission planning ground system architecture.The status and goals of new developments are discussed and specific examples of cost savings and improved productivity are provided.

software↗
NASA NTRS2017

Review of a Draft - Avoiding the Impossible: Re-focusing a Non-Feasible Mission 2-Hrs into a 3-Day Engineering Session

Concurrent engineering offers a great many benefits to engineers and mission designers throughout the world of aerospace. The only downside of concurrent engineering, and this is somewhat unavoidable, is that you don’t know the results of a design session until the end when it is completed. Usually, this is not a problem – you wouldn’t start building a spacecraft before the design is finished. However, within mass and cost constrained systems, you may end up with a final design that although technically sound – is not feasible due to mass or cost limits. Employing in-session mass and cost models with flexible inputs that refine their estimates and variance as more detailed information comes in throughout a design session allows major design changes to be made when the probability of breaching a mass or cost cap exceeds a threshold level. This enables mission designers to re-focus the study, and avoid spending 3-days with 15 engineers designing a non-feasible mission. By understanding key correlations and nested relationships within mass or cost, and specifically mass or cost allocations per mission element by mission type, it’s possible to get flexible-input, statistically based mass and cost estimates very early in the design process. Baseline models are seeded using mission characteristics and general parameters (outer planetary orbiter-probe mission, $500M cost cap for example) to provide a rough estimate of the expected mass or cost. As information gets solidified during the session, it gets added to the model and the estimates are updated. Continuing the orbiter-probe mission example, modeling probe heat shield cost as a percent of total probe cost, and probe cost as a percent of total flight system cost, and total flight system cost as a percent of total mission cost allows a design team to roll-up solidified information to estimate the probability of fitting within a mass or cost constraint early in a concurrent design session. When only the heat shield cost is known, the variance of the final estimate is higher, whereas when the full probe gets defined, naturally, the variance of the estimate decreases. A methodology, model, verification and demo implementation for cost limit breach are presented.

Hihn, Jairus M.↗
NASA NTRSDate not supplied

Advanced TUFROC Thermal Protection System Evolution Under Re-entry like Conditions

Toughened Unipiece Fibrous Reinforced Oxidation-resistant Composite (TUFROC) and its successor, Advanced TUFROC, are state-of-the-art thermal protection systems (TPS) for high temperature reusable applications. Originally designed for use on the wing-leading edge of X-37B, TUFROC is an insulative tiled system consisting of a low-conductivity ceramic base, a carbonaceous cap, and multiple coatings for thermal performance. The improved Advanced TUFROC has demonstrated reusability up to 2900 °F and single use capabilities exceeding 3200 °F. This effort explores the evolution of Advanced TUFROC when exposed to re-entry like conditions via arc jet testing. Chemical reactions and constituent migration resulting from the aerothermal heating are known to occur and are studied in detail. Further, the interaction between the multiple constituents and layers will be discussed as this is believed to have a significant impact on the overall performance. Characterization includes structural analysis via optical microscopy, scanning electron microscopy and energy-dispersive x-ray spectroscopy.

Thermal protection system↗
NASA NTRSDate not supplied

Novel Test and Analysis Methodology for the Assessment of Joint under Re-entry Environment

Spacecraft thermal protection systems require unique approaches for design verification due to the extreme environments seen during space travel and atmospheric re-entry. In this work, unique considerations for design, analysis, and verification of a tiled heatshield design with material nonlinearity, material property temperature-dependency, material property rate-dependency, and geometric stress concentrations are presented. Such designs require a thorough application of the building block approach to derive appropriate material property datasets, and a novel application of analysis models to aid in the structural verification with testing. The custom application of material rate-dependency in finite element analysis software is presented as a means of leveraging the rate-dependent test data for the material property dataset. Because bonded tile heatshields contain so many design considerations and nonlinearities which often preclude the ability to easily achieve the requisite test factors in qualification testing, a novel sub-element test was developed that amplifies the stress singularity beyond flight conditions. The test achieves an over-test over flight stress conditions. The approach for sub-element coupon design can be extended to other bonded joint designs and can be used in aiding a qualification program.

Pavel Babuska↗
NASA NTRSDate not supplied

Flight Software for the LOFTID Re-Entry Vehicle

NASA’s Low-Earth Orbit Flight Test of an Inflatable Decelerator, or LOFTID, demonstrated re-entry from low-Earth orbit of a 6-meter aeroshell designed to be used as a heat shield that is larger than the rocket shroud, enabling the return of much greater mass. The LOFTID Flight Software was developed in-house and consists of three components: the Power Distribution software, the Data Recorder software, and the Camera Controller software, along with the Ground Software used for testing, operations, data integrity, and data processing. This presentation will discuss issues found in developing the Power Distribution software in cFS on a non-Linux POSIX platform, designing an efficient architecture for recording of high bandwidth data, controlling over a dozen cameras in-flight, and creating the ground support tools to verify data integrity and support the post-processing of flight data.

Paul Brewster↗
NASA NTRSDate not supplied

Overview of Additively Manufactured TPS Proposed Flight Test and Earth Re-Entry Capsule Design

A flight mechanics overview is presented of an Earth flight test designed to investigate a novel, 3D printed thermal protection system (TPS) that is currently in development at NASA as part of the Additive Manufacturing of Thermal Protection Systems project. The project is pioneering a method to print a thermal protection system onto an entry vehicle forebody one layer at a time. This method reduces labor and complexity as compared to traditional manufacturing methods while increasing mission-dependent customization of through-depth materials properties. The flight test has three objectives. First, subject the forebody stagnation point of a capsule equipped with additively manufactured TPS (AMTPS) material to peak heat fluxes in excess of 100 $W/cm^2$. Second, capture in-flight data to enable flight reconstruction and AMTPS material thermal response model improvement. Third, recover the capsule with data storage and forebody AMTPS intact to enable post-flight inspection and analysis of AMTPS performance. The flight test trajectory is designed to achieve a peak stagnation point, cold-wall, entry heat flux of 135~$W/cm^2$. Flight mechanics simulations are performed using the Program to Optimize Simulated Trajectories II (POST2) and Monte-Carlo analysis yields statistical percentiles on vehicle performance at key points along the trajectory. Based on the flight mechanics analysis presented in this paper, a prototype capsule was designed, partially fabricated, and underwent preliminary component stress testing in preparation for fabrication of the flight unit capsule. The capsule outer mold line is a modified version of the heritage Mars Microprobe geometry. The capsule has a 0.356~m diameter, a 30~kg mass, and a hypersonic ballistic coefficient of 300~$kg/m^2$. Sensor selection is guided by flight dynamics simulations with the goal of resolving the re-entry heating pulse. On-board instrumentation include forebody and aftbody pressure sensors and thermocouples, a 9-axis IMU, a GPS receiver, and an Iridium satellite modem, all of which collect and store data throughout flight via on-board avionics systems. A two-stage parachute system is designed to decelerate the capsule to touchdown velocities that will not result in significant fracture or deformation of the charred AMTPS material at ground impact.

Flight Mechanics↗
NASA NTRSDate not supplied

Increasing Data Discovery and Re-Use: The Space Life Sciences Ontology

Two of the most important goals of the adoption of the FAIR principles are increasing the ability of agents to find and re-use research data. Achieving these goals for space life sciences research is even more pressing, given the relatively expensive and scarce nature of these data. We have reported in the past on the progress made by exemplar life sciences data systems towards implementing FAIR, showing gaps particularly in the “interoperability area” of the principles; the lack of common conceptual models for space life science research is one reason for this gap. There were few available resources that define, annotate, categorize or otherwise relate various kinds of metadata describing the acquisition, nature, and intent of investigational space life sciences data. To address this gap, NASA is working with the Open Biological and Biomedical Ontology Foundry (https://obofoundry.org/) to develop the Space Life Science Ontology (SLSO) that is intended to support archival and other kinds of systems that operate using these data. The scope of the ontology includes concepts regarding those aspects of investigation design and execution specific or unique to space environments, such as types of specialized equipment, operating organizations, and documentation. The ontology is continually being developed and published to the life science community (https://github.com/nasa/LSDAO/); at the time of this publication, the SLSO newly and uniquely defines 30 types (classes), 90 properties, and 14 relations specific to space life sciences metadata. In addition, the SLSO reuses (imports) some 2,360 types (classes), 49 properties, and 393 relations from other ontologies that are relevant to these kinds of metadata. In addition to its role as a common conceptualization for space biomedical research activities, the SLSO can also be used to provide automated support for traditionally difficult and expensive activities such as data curation and cross-system data integration and analysis.

fair↗
NASA NTRS1999

Engineering Data Re-Use at JPL: Promise and Perils

In last year's IEEE Aerospace Conference Proceedings, a new approach to sharing engineering data using a Jet Propulsion Laboratory (JPL) developed Product Attribute Database (PAD) was described.

Engineering Data Data Capture Data Re-Use↗
NASA NTRS1998

Some Properties of Re(sub 2)Te(sub 5) based Materials

One of the new approaches for developing thermoelectric materials with superior figures of merit is to look at materials which can be referred to as 'rattling' semiconductors.

coefficient values thermal conductivity electrical↗
NASA NTRS2019

Further Development Of Aperture: A Precise Extremely Large Reflective Telescope Using Re-Configurable Elements: NASA Innovative Advanced Concepts (NIAC) - Phase II

One of the pressing needs for space ultraviolet-visible astronomy is a design to allow larger mirrors than the James Webb Space Telescope primary. The diameter of the rocket fairing limits the mirror diameter such that all future missions calling for mirrors up to 16 meters in diameter or larger will require a mirror that is deployed post-launch. In response to the deployment requirement, we address the issues of this concept called "A Precise Extremely Large Reflective Telescope Using Reconfigurable Elements (APERTURE) with both hardware experiments and software simulations... We designed and built several fixtures with O-rings to hold a membrane. We established a coating process to make a membrane that was coated on one side with Cr and the other side with Cr-Terfenol-D-NiCo. The Terfenol-D (T-D hereafter) is the MSM (Magnetic Smart Memory) we use. We bought and established a procedure for measuring a deformation over time and purchased a Shack Hartmann system from Imagine Optic (https://www.imagine-optic.com). The first substrate we used was DuPont (TM) Kapton® polyimide film. Due to material creep, we found the stability over a 48-hour period with a Kapton substrate was not as good as desired (greater than 1 micron). We then switched to CP1 Polyimide. We found the CP1 much more stable to creep, being stable from about 3 hours to 48 hours to within a measurement error to below approximately 0.1 micron. We produced a 13 micron maximum deviation on a 50-millimeter-diameter piece of CP1 (25 microns thick). The T-D coating was about 2 microns, and the other layers, about 10 nanometers. The magnetic field at the base was about 0.1 teslas. We can make the T-D film at least 5 times thicker and the magnetic field at least 5 times stronger, and hence make deformations as much as 25 times larger. We have a formed a collaboration produced at the NIAC (NASA Innovative Advanced Concepts) mid-term review with Dr. Ron Shiri of Goddard Space Flight Center (GSFC) to explore making controlled deviations on lambda/14-lambda/20 scales which are required to bring a surface to the diffraction limit. We carried out only preliminary work on Si using a Coordinate Measuring Machine (CMM), which produced deviations on the 1 micron level. We are still working on a program to bring to GSFC a flat enough (radius of curvature greater than 10 microns) -coated a Si piece with Cr, T-D, NiCo. Then we plan to carry out tests with an interferometer. Further, we formed a new collaboration with Prof. Rajan Vaidyanathan of the University of Central Florida to replace the CP1 with a shape memory alloy (SMA). With his collaboration, we acquired new Federal funding outside of NASA to explore the use of SMAs (we use NiTi). Our preliminary results indicate that we can produce deformations greater than 1 micron on approximately 100 microns thick. Furthermore we have shown that the NiTi can deploy to better than 1 micron of its set original and then trained shape.

Re-Configurable Elements↗
NASA NTRSDate not supplied

Effect of Plasma Sheaths on Earth Re-entry MHD Processes

The first study of the full coupling between the aerothermodynamics, the magnetohydrodynamics, and the plasma sheaths within earth entry flows is here per-formed. The problem tackled herein is representative of a force-generating MHD patch located between the plenum and the frustum of a capsule entering the earth’s atmosphere at Mach 34. The reactions are obtained from a modified 11-species Park chemical solver. The physical model fully couples the drift-diffusion model for the sheaths to the multispecies Navier-Stokes equations for the plasma flow. The Hall and ion slip effects are taken into consideration within the plasma flow and within the sheaths. Results obtained indicate that the cathode sheath can exert significant resistance to current flow and thus reduce the MHD-generated force by 40% or more. The effect of the sheath on the MHD force is found to be more pronounced at lower applied magnetic field.

Earth Re-entry↗
NASA NTRSDate not supplied

High Altitude Re-entry Plasma Emulation Experiment (HARPEE)

A table-top apparatus has recently been constructed at the NASA Glenn Research Center to investigate potential solutions for the radio-frequency communication blackout problem -- experienced by landing modules during high-speed atmospheric entry. This customized plasma chamber was designed to emulate Earth-based atmospheric entry plasmas with electron densities in the range of 10^16 m^-3 to 10^19 m^-3. The system makes use of a 40-kHz, perforated coaxial electrode pair to generate a disk-shaped, static plasma with an approximate diameter and thickness of 405 mm and 100 mm, respectively. A translatable Langmuir probe was employed to characterize the radial profile of electron temperature and density as a function the 40-kHz power (< 1 kW) and dry-nitrogen flow rate (< 160 SCCM).

plasma↗