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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14
All sourcesNASA NTRSDOE OSTI
NASA NTRS2017

A Study of the Degradation of Electronic Speed Controllers for Brushless DC Motors

Brushless DC motors are frequently used in electric aircraft and other direct drive applications. As these motors are notactually direct current machines but synchronous alternating current machines; they are electronically commutated by a power inverter. The power inverter for brushless DC motors typically used in small scale UAVs is a semiconductor base delectronic commutator that is external to the motor and is referred to as an electronic speed control (ESC). This paper examines the performance changes of a UAV electric propulsion system resulting from ESC degradation. ESC performance is evaluated in simulation and on a new developed test bed featuring propulsion components from a reference UAV. An increase in the rise fall times of the switched voltages is expected to cause timing issues at high motor speeds. This study paves the way for further development of diagnostic and prognostic methods for inverter circuits which are part of the overall electric UAV system.

Gorospe, George E., Jr.↗
NASA NTRS2021

An evaluation of the CAN bus for use on the Europa Lander motor controller

This paper will present the application of the Controller Area Network (CAN) for communication between the Motor Control Processor and the Europa Lander Motor Control Cards. The Europa Lander preproject team is concerned about lowering the estimated mass, volume, and power of the mission concept so that it could maximize its science return. The motor controller uses multiple Motor Control Cards to control the 24 motors that will be operating in the extremes of the Europa environment. The CAN bus was considered because of its multi-drop nature, low power interface, and simple communication protocol.

Lias, Malcolm↗
NASA NTRS2024

Preliminary Measurements of Partial Discharge Inception Voltage Degradation with Constant Temperature Aging of Magnet Wire Twisted Pairs for Electric Aircraft Motors

Electric aircraft require high reliability electric motors to meet the stringent safety standards of the aviation industry. Motor winding insulation lifetime and reliability models for electric aircraft applications are needed to enable design of high reliability and high-performance electric motors for aviation applications. Three primary stresses effect the lifetime of motor winding insulation: thermochemical, mechanical, and electrical. This paper presents preliminary experiments on twisted pairs of magnet wire targeting understanding the thermo-chemical degradation of motor winding insulation through constant temperature thermal aging. Three types of magnet wire twisted pairs where tested: polyimide insulated magnet wire, epoxy coated polyimide insulated magnet wire, and epoxy potted polyimide magnet wire. The degradation of the samples over time at temperature was tracked using partial discharge inception voltage measurements. These initial experiments were used for development of procedures and expertise in partial discharge testing and thermo-chemical aging to inform future testing. The preliminary nature of these experiments should be noted when viewing the results. Lessons learned from the experiments are documented.

Thomas Tallerico↗
NASA NTRS2026

Manufacturing Process Development of a Carbon Fiber Reinforced Polymer Composite Shaft for Electric Motors

Electric aircraft applications require electric motors with increased specific power and efficiency. Composite structural components in motors are a potential solution for reducing motor mass, reducing magnetic losses, and limiting undesired conduction paths for fault, electromagnetic interference, or common-mode currents. In this report, manufacturing trials for a high-speed carbon fiber reinforced polymer composite motor shaft are presented. Four prototype shafts were produced using a hybrid biaxial/triaxial fabric that was circumferentially wrapped onto an additively manufactured high-temperature washout mandrel. An additional traditional overbraid approach was also evaluated and shows promise for high-rate, high-performance parts using automated manufacturing. This paper discusses the shaft design, manufacturing methods explored, material selection, the manufacturing trials, and the lessons learned. The results of this manufacturing investigation show feasibility for manufacturing composite shafts for electric motors.

Electric moto shaft↗
NASA NTRSDate not supplied

Lessons Learned From A Cryogenic Motor Configuration Study for Aircraft Propulsion

Cryogenic electric machines are a promising technology for multi megawatt electric aircraft drivetrains. Superconducting stators that make use of low AC loss superconducting wires are considered to be a key component for these cryogenic machines. NASA has undertaken 6-year technical challenge to address this need by designing a 5 MW superconducting motor and cryogenic drive and developing multi-MW prototypes. This poster shares the lessons learned from a completed design study that evaluated several configurations of a 5 MW cryogenic motor for this application. The lessons are drawn from a qualitative study of 16 configurations and a quantitative study of 8 down selected configurations. The quantitative study involved using a motor design code based on analytical calculations (electromagnetic, thermofluid, mechanical, and motor sizing) to determine each configuration’s Pareto front of total efficiency and total specific power. This poster builds upon preliminary results that were previously presented by (1) reporting final results based on a revised design code for each configuration, including a considerable increase in fidelity for a novel radial flux motor and (2) making a down selection of the configuration for future detailed design and demonstration and documenting the rationale for the selection.

Superconductors↗
NASA NTRS2012

Miniaturization of Planar Horn Motors

There is a great need for compact, efficient motors for driving various mechanisms including robots or mobility platforms. A study is currently underway to develop a new type of piezoelectric actuators with significantly more strength, low mass, small footprint, and efficiency. The actuators/motors utilize piezoelectric actuated horns which have a very high power density and high electromechanical conversion efficiency. The horns are fabricated using our recently developed novel pre-stress flexures that make them thermally stable and increases their coupling efficiency. The monolithic design and integrated flexures that pre-stresses the piezoelectric stack eliminates the use of stress bolt. This design allows embedding solid-state motors and actuators in any structure so that the only macroscopically moving parts are the rotor or the linear translator. The developed actuator uses a stack/horn actuation and has a Barth motor configuration, which potentially generates very large torque and speeds that do not require gearing. Finite element modeling and design tools were investigated to determine the requirements and operation parameters and the results were used to design and fabricate a motor. This new design offers a highly promising actuation mechanism that can potentially be miniaturized and integrated into systems and structures. It can be configured in many shapes to operate as multi-degrees of freedom and multi-dimensional motors/actuators including unidirectional, bidirectional, 2D and 3D. In this manuscript, we are reporting the experimental measurements from a bench top design and the results from the efforts to miniaturize the design using 2x2x2 mm piezoelectric stacks integrated into thin plates that are of the order of3 x 3x 0.2 cm.

horn actuation↗
NASA NTRS2002

The AMPA receptor subunit GluR1 regulates dendritic architecture of motor neurons

The morphology of the mature motor neuron dendritic arbor is determined by activity-dependent processes occurring during a critical period in early postnatal life. The abundance of the AMPA receptor subunit GluR1 in motor neurons is very high during this period and subsequently falls to a negligible level. To test the role of GluR1 in dendrite morphogenesis, we reintroduced GluR1 into rat motor neurons at the end of the critical period and quantitatively studied the effects on dendrite architecture. Two versions of GluR1 were studied that differed by the amino acid in the "Q/R" editing site. The amino acid occupying this site determines single-channel conductance, ionic permeability, and other essential electrophysiologic properties of the resulting receptor channels. We found large-scale remodeling of dendritic architectures in a manner depending on the amino acid occupying the Q/R editing site. Alterations in the distribution of dendritic arbor were not prevented by blocking NMDA receptors. These observations suggest that the expression of GluR1 in motor neurons modulates a component of the molecular substrate of activity-dependent dendrite morphogenesis. The control of these events relies on subunit-specific properties of AMPA receptors.

Non-NASA Center↗
NASA NTRS2002

Effects of normal aging on visuo-motor plasticity

Normal aging is associated with declines in neurologic function. Uncompensated visual and vestibular problems may have dire consequences including dangerous falls. Visuo-motor plasticity is a form of behavioral neural plasticity, which is important in the process of adapting to visual or vestibular alteration, including those changes due to pathology, pharmacotherapy, surgery or even entry into microgravity or an underwater environment. To determine the effects of aging on visuo-motor plasticity, we chose the simple and easily measured paradigm of visual-motor rearrangement created by using visual displacement prisms while throwing small balls at a target. Subjects threw balls before, during and after wearing a set of prisms which displace the visual scene by twenty degrees to the right. Data obtained during adaptation were modeled using multilevel modeling techniques for 73 subjects, aged 20 to 80 years. We found no statistically significant difference in measures of visuo-motor plasticity with advancing age. Further studies are underway examining variable practice training as a potential mechanism for enhancing this form of behavioral neural plasticity.

Clinical Trial↗
NASA NTRS2000

Identified motor terminals in Drosophila larvae show distinct differences in morphology and physiology

In Drosophila, the type I motor terminals innervating the larval ventral longitudinal muscle fibers 6 and 7 have been the most popular preparation for combining synaptic studies with genetics. We have further characterized the normal morphological and physiological properties of these motor terminals and the influence of muscle size on terminal morphology. Using dye-injection and physiological techniques, we show that the two axons supplying these terminals have different innervation patterns: axon 1 innervates only muscle fibers 6 and 7, whereas axon 2 innervates all of the ventral longitudinal muscle fibers. This difference in innervation pattern allows the two axons to be reliably identified. The terminals formed by axons 1 and 2 on muscle fibers 6 and 7 have the same number of branches; however, axon 2 terminals are approximately 30% longer than axon 1 terminals, resulting in a corresponding greater number of boutons for axon 2. The axon 1 boutons are approximately 30% wider than the axon 2 boutons. The excitatory postsynaptic potential (EPSP) produced by axon 1 is generally smaller than that produced by axon 2, although the size distributions show considerable overlap. Consistent with vertebrate studies, there is a correlation between muscle fiber size and terminal size. For a single axon, terminal area and length, the number of terminal branches, and the number of boutons are all correlated with muscle fiber size, but bouton size is not. During prolonged repetitive stimulation, axon 2 motor terminals show synaptic depression, whereas axon 1 EPSPs facilitate. The response to repetitive stimulation appears to be similar at all motor terminals of an axon. Copyright 2000 John Wiley & Sons, Inc.

NASA Discipline Neuroscience↗
NASA NTRS2014

Nano-Magnets and Additive Manufacturing for Electric Motors

High power density is required for application of electric motors in hybrid electric propulsion. Potential path to achieve high power density in electric motors include advanced materials, lightweight thermal management, lightweight structural concepts, high power density power electronics, and advanced manufacturing. This presentation will focus on two key technologies for achieving high power density, advanced magnets and additive manufacturing. The maximum energy product in current magnets is reaching their theoretical limits as a result of material and process improvements. Future improvements in the maximum energy product for magnets can be achieved through development of nanocomposite magnets combining the hard magnetic phase and soft magnetic phase at the nanoscale level. The presentation will provide an overview of the current state of development for nanocomposite magnets and the future path for doubling the maximum energy product. The other part of the presentation will focus on the role of additive manufacturing in fabrication of high power density electric motors. The presentation will highlight the potential opportunities for applying additive manufacturing to fabricate electric motors.

materials↗
NASA NTRS2020

A Brief Overview of the Effects of Impact Damage to Rocket Motor Cases

This Technical Memorandum (TM) presents pertinent results from past experimental work concerning impact damage to composite rocket motor cases. A rocket motor case in this TM refers to filament-wound pressure vessels of a substantial size intended to be used for launch vehicles, such as the new Space Launch System (SLS) rocket. In the early 1980s, as carbon fiber composites were becoming increasingly used on aircraft, concerns about the effects of foreign object impact damage grew, since the compressive strength properties of these composites could be severely affected by impact damage. The tensile properties were not as affected by foreign object impact damage which is fortunate for rocket motor cases as they are driven by tensile loads (burst strength). While great improvements to both carbon fibers and resins have resulted in far superior toughness values compared to the early generation of carbon/epoxy systems, the stigma of composite rocket motor cases being easily damaged and the burst strength compromised persists.

impact damage↗
NASA NTRSDate not supplied

Update on Electric Motor Noise

Electric motors like those used in concept Advanced Air Mobility vehicles generate noise relevant to the acoustic profile of those vehicles. This work presents ongoing efforts to study, understand, and predict the noise generated by these types of motors. Efforts to perform experimental and simulation investigations of motor vibration modes are presented. Then recent acoustic measurements of operating motors and the resonant tones they generate is discussed. Lastly an update of ongoing efforts to measure real world vehicles is provided.

Electric motor noise↗
NASA NTRSDate not supplied

Development and Validation of an Initial Electric Motor Rotor Vibration Model

An overview of the development of a low fidelity prediction tool for electric motor rotor resonant modes and frequencies. These predictions are useful for the prediction of UAM motor noise during the design phase. Finite Element Analysis of motor rotors has led to the development of a parameterized model to predict these modes shapes. This has in turn allowed to a curve-fit based model from parametric sweeps. These curves can predict resonant frequencies and shapes for 1-5kW class motors without running a simulation.

acoustics↗
NASA NTRS1966

Nonlinear Aspects of Combustion Instability in Liquid Propellant Rocket Motors Sixth Yearly Progress Report, 1 Jun. 1965 - 31 May 1966

This is the sixth yearly report on the research at Princeton University on the problem of combustion instability in liquid-propellant rocket motors. These investigations have been sponsored by the National Aeronautics and Space Administration under NASA Contract NASr-217 and, in the past, under NASA Grant NsG-99-60. The nonlinear aspects of the problem have been emphasized in both the theoretical and experimental portions of the program. Presently, the theoretical research primarily involves studies of possible mechanisms or forcing functions of the instabilities, the nonlinear gasdynamic oscillations associated with instability in rocket motors, the effect of the exhaust nozzle on the stability, and the effect of damping devices on the stability. In conjunction with the theoretical program, an experimental program of an equally broad range is being conducted. This program includes basic experiments both with rocket motors and "cold" chambers which have been designed to study various combustion processes in order to provide understanding which would be useful in the construction of a theoretical model. It also includes studies of the effects of exhaust nozzles and damping devices upon the instability as well as controlled testing of liquid rocket motors with parametric variations intended to determine the factors which strongly influence the incidence of nonlinear combustion instability.

Combustion instability↗
NASA NTRS1971

Boron epoxy rocket motor case program

Three 28-inch-diameter solid rocket motor cases were fabricated using 1/8 inch wide boron/epoxy tape. The cases had unequal end closures (4-1/8-inch-diameter forward flanges and 13-inch-diameter aft flanges) and metal attachment skirts. The flanges and skirts were titanium 6Al-4V alloy. The original design for the first case was patterned after the requirements of the Applications Technology Satellite apogee kick motor. The second and third cases were designed and fabricated to approximate the requirements of a small Applications Technology Satellite apogee kick motor. The program demonstrated the feasibility of designing and fabricating large-scale filament-wound solid propellant rocket motor cases with boron/epoxy tape.

Stang, D. A.↗
NASA NTRS1972

Initiation system for low thrust motor igniter

A test program was carried out to demonstrate an igniter motor initiation system utilizing the bimetallic material Pyrofuze for a solid propellant rocket with controlled low rate of thrust buildup. The program consisted of a series of vacuum ignition tests using a slab burning window motor that simulated the principal initial ballistic parameters of the full scale igniter motor. A Pyrofuze/pyrotechnic igniter system was demonstrated that uses a relatively low electrical current level for initiation and that eliminates the necessity of a pyrotechnic squib, with its accompanying accidental firing hazards and the typical basket of pyrotechnic pellets. The Pyrofuze ignition system does require an initial constraining of the igniter motor nozzle flow, and at the low initiating electrical current level the ignition delay time of this system was found to be quite sensitive to factors affecting local heat generation or loss rates.

Strand, L. D.↗
NASA NTRS1972

Development of boron epoxy rocket motor chambers.

A 71 cm diameter 74 cm length boron/epoxy composite rocket motor chamber was designed based on the geometric configuration of the JPL Applications Technology Satellite titanium alloy apogee motor chamber. Because analyses showed large stress concentrations in the domes, the configuration was modified using the same basic constraints for openings and attachments. The rocket motor chamber was then fabricated by filament winding with boron/epoxy tape and hydrostatically tested to failure at 264 N/sq cm, 57.2 N/sq cm above the design value. Two more rocket motor chambers were fabricated with the same basic constraints, but shortened to 57.6 cm for a smaller propellant load. The first of these short chambers failed in proof because of filament winding fabrication difficulties. The second chamber was successfully fabricated and passed the hydrostatic proof test.

Jensen, W. M.↗
NASA NTRS1974

Variable-frequency inverter controls torque, speed, and braking in ac induction motors

Dc to ac inverter provides optimum frequency and voltage to ac induction motor, in response to different motor-load and speed requirements. Inverter varies slip frequency of motor in proportion to required torque. Inverter protects motor from high current surges, controls negative slip to apply braking, and returns energy stored in momentum of load to dc power source.

Nola, F. J.↗