SEARCH · Engineering Papers

Results for “Materials Design”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

SourceResearch connectionFrom yearThrough year

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 253 records · Page 14

All sources NASA NTRS DOE OSTI

NASA NTRS1972

Textile mechanical elements in aerospace vehicle parachute systems

Materials, design considerations, and design details for textile mechanical elements used in aerospace vehicle parachute systems are briefly reviewed. Friction burns are noted as a major cause of parachute system failures. The friction burn hazard can be minimized by designing for predeployment and deployment sequence control with textile mechanical restraints. Two basic restraint designs (restraint loops and line ties) are discussed and various applications of the designs shown.

Lindgren, M. J.↗

NASA NTRS1972

Filament-wound graphite/epoxy rocket motor case

The fabrication procedures are described for a filament-wound rocket motor case, approximately 56 cm long x 71 cm diameter, utilizing high tensile strength graphite fibers. The process utilized Fiberite Hy-E-1330B prepreg tape which consists of Courtaulds HTS fibers in a temperature-sensitive epoxy matrix. This fabrication effort, with resultant design, material and process recommendations, substantiates the manufacturing feasibility of graphite/epoxy rocket motor cases in the 56 cm x 71 cm size range.

Humphrey, W. D.↗

NASA NTRS1972

Survey of current component reliability problems and methods for prevention.

The current reliability problems related to electronic components and microcircuits are presented in this paper. Specific process controls, design, materials, application constraints, destructive testing, electrical tests, and procedures for implementation are recommended to improve the reliability of selected electronic components.

Hamiter, L.↗

NASA NTRS1973

Liquid and gaseous oxygen safety review

Materials used in oxygen systems and allowable oxygen environments are specified for each material. Design criteria, cleaning procedures and quality control methods are covered. Guidelines for protection against hazards involved with production, transportation, storage and use of oxygen are presented. Study also lists extensive references.

Lapin, A.↗

NASA NTRS1972

Space shuttle recommendations based on aircraft maintenance experience

Space shuttle design recommendations based on aircraft maintenance experience are developed. The recommendations are specifically applied to the landing gear system, nondestructive inspection techniques, hydraulic system design, materials and processes, and program support.

Spears, J. M.↗

NASA NTRS1972

Military usage of connectors

Military specifications with general purpose parameters and termination data covering flat connectors and flat cables are proposed. The material, design, coating, and insulation are discussed, and drafts of specifications for flat cables including quality assurance provisions, and inspection are presented.

Schade, R.↗

NASA NTRS1972

Development of a radioisotope-fueled thruster for satellite propulsion.

Description of the design and testing of two distinct thrustor concepts which use ammonia propellant and have a specific impulse as high as 310 sec during pulsed operation. Considerations of thrustor design, material selection, and system testing are discussed in the light of performance, lifetime, and nuclear safety requirements. Results of a detailed study of the advantages and disadvantages of the use of such a thrustor are presented.

Rosen, S. G.↗

NASA NTRS1972

Thermal characterization of reusable external insulation for the space shuttle.

Thermal protection systems utilizing reusable ceramic external insulations are under study for application to the orbiter vehicle of NASA's space shuttle system which is to be launched by an expendable booster, remain in orbit for a week or two, reenter the earth's atmosphere, and land like a conventional aircraft. The required reuse capability is for 100 missions. The thermal characterization of the reusable external insulation (REI) is described. Thermal conductivity measurements are described for a series of mullite-based REIs with densities ranging from 100 to 300 kg/cu m, including opacified variations of the mullite material designed for reduction of the radiant component of heat transport. The results of thermal conductivity measurements performed on guarded-hot-plate equipment from 150 to above 1200 K in different vacuum and gaseous environments are described. Measurements were also made with exceptionally large temperature differences to detect transparency effects in the unopacified REIs. These measurements were made to provide design data for the flight conditions, and to aid in theoretical computations aimed at separating and optimizing the heat transport components.

Brazel, J. P.↗

NASA NTRS1974

Fabrication of 1/3 scale boron/epoxy booster thrust structure, phase 2

The design, materials, tooling, various manufacturing processes, quality control, test procedures, and results associated with the fabrication and testing of a 1/3 scale boron/epoxy, booster thrust structure are described. A complete two-dimensional truss type thrust structure, comprised of nine boron/epoxy tubular members and six apex fittings, was fabricated. This resulted in structurally representative flight hardware, and verified the manufacturing feasibility and projected weight savings (30%) for this type of structure.

Source record↗

NASA NTRS1974

Induction brazing at the Kennedy Space Center

A description of the joint design, materials, equipment, qualification testing, inspection methods, and applications involved in performing induction brazing on hyperbolic propellants tubing at Kennedy Space Center. Induction brazing is a form of brazing in which the energy is transmitted to the workpiece by electrical induction; the eddy currents generated in the metal produce heat by resistance losses. Since induction heating is fast and highly localized, undesirable heat effects are minimized and the resulting braze is of high quality.

Clautice, W. E.↗

NASA NTRS1975

Design criteria monograph on turbopump gears

Turbopump power gears were brought to acceptable levels of usefulness and reliability through refinements in interdependent areas of design, materials, processing, and quality control combined with extensive development testing that explored problem areas and evaluated potential solutions.

Source record↗

NASA NTRS1975

Desiccant humidity control system

A water vapor and carbon dioxide sorbent material (designated HS-C) was developed for potential application to the space shuttle and tested at full scale. Capacities of two percent for carbon dioxide and four percent for water vapor were achieved using space shuttle cabin adsorption conditions and a space vacuum for desorption. Performance testing shows that water vapor can be controlled by varying the air process flow, while maintaining the ability to remove carbon dioxide. A 2000 hour life test was successfully completed, as were tests for sensitivity to cleaning solvent vapors, vibration resistance, and flammability. A system design for the space shuttle shows a 200 pound weight advantage over competitive systems and an even larger advantage for longer missions.

Lunde, P. J.↗

NASA NTRS1974

Design, fabrication and test of graphite/epoxy metering truss structure components, phase 3

The design, materials, tooling, manufacturing processes, quality control, test procedures, and results associated with the fabrication and test of graphite/epoxy metering truss structure components exhibiting a near zero coefficient of thermal expansion are described. Analytical methods were utilized, with the aid of a computer program, to define the most efficient laminate configurations in terms of thermal behavior and structural requirements. This was followed by an extensive material characterization and selection program, conducted for several graphite/graphite/hybrid laminate systems to obtain experimental data in support of the analytical predictions. Mechanical property tests as well as the coefficient of thermal expansion tests were run on each laminate under study, the results of which were used as the selection criteria for the single most promising laminate. Further coefficient of thermal expansion measurement was successfully performed on three subcomponent tubes utilizing the selected laminate.

Source record↗

NASA NTRS1975

Lightweight Vacuum Jacket for Cryogenic Insulation - Appendices to Final Report

The feasibility is demonstrated of producing a lightweight vacuum jacket using state-of-the-art technology and materials. Design and analytical studies were made on an orbital maneuvering system fuel tank. Preliminary design details were completed for the tank assembly which included an optimized vacuum jacket and multilayered insulation system. A half-scale LH2 test model was designed and fabricated and a force/stiffness proof test was conducted on the vacuum jacket. A vacuum leak rate of 0.00001 was measured, approximately 1500 hours of vacuum pressure was sustained, and 29 vacuum pressure cycles were experienced prior to failure. For vol. 1, see N75-26192.

Barclay, D. L.↗

NASA NTRS1974

Investigation of a catalytic gas generator for the Space Shuttle APU

An investigation was conducted to establish the capability of a monopropellant hydrazine catalytic gas generator to meet the requirements specified for the Space Shuttle APU. Detailed analytical and experimental studies were conducted on potential problem areas including long-term nitriding effects on materials, design variables affecting catalyst life, vehicle vibration effects, and catalyst oxidation/contamination. A full-scale gas generator, designed to operate at a chamber pressure of 750 psia and a flow rate of 0.36 lbm/sec, was fabricated and subjected to three separate life test series. The objective of the first test series was to demonstrate the capability of the gas generator to successfully complete 20 simulated Space Shuttle missions in steady-state operation. The gas generator was then refurbished and subjected to a second series of tests to demonstrate the pulse-mode capability of the gas generator during 20 simulated missions. The third series of tests was conducted with a refurbished reactor to further demonstrate pulse-mode capability with a modified catalyst bed.

Emmons, D. L.↗

NASA NTRS1975

Unmanned powered balloons

In the late 1960's several governmental agencies sponsored efforts to develop unmanned, powered balloon systems for scientific experimentation and military operations. Some of the programs resulted in hardware and limited flight tests; others, to date, have not progressed beyond the paper study stage. Balloon system designs, materials, propulsion units and capabilities are briefly described, and critical problem areas are pointed out which require further study in order to achieve operational powered balloon systems capable of long duration flight at high altitudes.

Korn, A. O.↗

NASA NTRS1976

Aircraft engine sump-fire studies

Results of ongoing experimental studies are reported in which a 125-millimeter-diameter-advanced-bearing test rig simulating an engine sump is being used to find the critical range of conditions for fires to occur. Design, material, and operating concepts and techniques are being studied with the objective of minimizing the problem. It has been found that the vapor temperature near a spark ignitor is most important in determining ignition potential. At temperatures producing oil vapor pressures below or much above the calculated flammability limits, fires have not been ignited. But fires have been routinely started within the theoretical flammability range. This indicates that generalizing the sump-fire problem may make it amenable to analysis, with the potential for realistic solutions.

Loomis, W. R.↗

NASA NTRS1977

Solar heating and cooling technical data and systems analysis

The research activities described herein were concentrated on the areas of economics, heating and cooling systems, architectural design, materials characteristics, climatic conditions, educational information packages, and evaluation of solar energy systems and components.

Christensen, D. L.↗