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Results for “MAGNESIUM COMPOUND”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Effect of Annealing on Perpendicular Magnetic Anisotropy and Low Saturation Magnetization of MgO/Co{sub 2}FeAl/Mo Trilayer Films

In this study, we report our approach to manipulate the strength of perpendicular magnetic anisotropy (PMA) at oxide/ferromagnetic metal of Heusler alloy (HA) interface by tuning the parameter of annealing temperature. Robust PMA energy density (K{sub eff}) of ∼ 0.43 × 10{sup 6} erg/cm{sup 3} and small saturation magnetization (M{sub s}) as low as ∼ 248 emu/cm{sup 3} have been achieved for MgO/Co{sub 2}FeAl (CFA)/Mo stacks at 400 {sup ∘}C. We identify that PMA energy is thermally stable up to the maximum temperature of 400 {sup ∘}C. Effect of annealing temperature on surface morphology, grain distribution, and surface roughness of the stacks are investigated by atomic force microscopy (AFM). Further, X-ray photoelectron spectroscopy (XPS) study demonstrates that the interfacial oxidation decides the strong PMA property at MgO/Co{sub 2}FeAl interface during the annealing process. This MgO/CFA/Mo trilayer system can be a suitable candidate for the development of low-power consumption, huge-density data storage, high-thermal stability against the annealing temperature, and nonvolatile magnetic memories.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Effect of Annealing Temperature on Structure and Magnetic Properties of Zn{sub 0.94}Mg{sub 0.01}Mn{sub 0.05}O Nanoparticles

Structural and magnetic characteristics of Zn{sub 0.94}Mg{sub 0.01}Mn{sub 0.05}O (ZnMgMnO) nanoparticles synthesized by Sol-Gel preparation technique in a wide temperature range were reported. The influence of annealing temperature on the crystal structure of ZnMgMnO nanoparticles was figured out by X-ray diffraction technique (XRD). To optimize the annealing temperature and reveal the particle formation and size, Scanning Electron Microscope (SEM) imaging technique was performed. The required stoichiometry of the synthesized samples was obtained by an energy dispersive X-ray analysis technique (EDX). Quantum Design Vibrating Sample Magnetometer (QDVSM) tool was used for the magnetic characterizations of Zn{sub 0.94}Mg{sub 0.01}Mn{sub 0.05}O composition. Magnetization measurements as a function of magnetic field (M-H) were performed in the magnetic field up to 10 kOe. Temperature dependence of magnetization measurements (M-T) was taken between 10 and 320 K temperature ranges.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Fundamental Optical Functions and Parameters of Elementary Bands Corresponding to Transitions of the Mg{sub 2}Ge Crystal

Spectra of sixteen optical functions of Mg{sub 2}Ge at 77 K in the energy interval 0–11 eV are determined. The main features and the general patterns of behavior of the optical functions are established. They contain six maxima and shoulders caused by interband transitions and metastable excitons. The integral spectrum of the dielectric permittivity ε{sub 2}(E) at 77 K in the energy interval 2–5 eV comprising six maxima and shoulders is decomposed into sixteen elementary transition bands caused by exciton and interband transitions of transverse and longitudinal types. The supposed nature and the localization of transition bands in the optical spectra of magnesium germanide is proposed proceeding from the known results of theoretical calculations.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

A Kinetic Model for Modification of MgAl{sub 2}O{sub 4} Spinel Inclusions During Calcium Treatment in the Ladle Furnace

A common approach in the processing of Al-killed steels is the modification of alumina inclusions by calcium treatment. A model for this process has already been developed by the current authors and validated by means of plant data. Often, magnesium aluminate spinels are also present and transformed to magnesium calcium aluminate inclusions during calcium treatment. In the current study, a fundamental kinetic model is proposed for modification of spinel inclusions considering mass transfer of solute through the boundary layer to the inclusion and diffusion within the product layer. Sensitivity analysis has been carried out to determine rate-controlling step for spinel modification. The rate of transformation of spinel inclusions is compared with alumina inclusions reported in the current authors’ prior model.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Fabrication of Superhydrophobic Calcium Phosphate Coating on Mg-Zn-Ca alloy and Its Corrosion Resistance

A novel superhydrophobic calcium phosphate coating was prepared on a magnesium alloy substrate by a highly effective chemical conversion process and subsequent chemical modification. Different methods were employed to characterize the surface morphology and chemical composition as well as measure the wettability of the coating. It was demonstrated that the as-prepared superhydrophobic calcium phosphate coating has a typical three-level hierarchical structure consisted of micro-protrusions, submicro-lumps and nano-grains, conferring excellent superhydrophobicity with a water contact angle of 159°. The electrochemical measurements and appropriate equivalent circuit revealed that the corrosion-resistant performance of the superhydrophobic calcium phosphate coating was significantly improved as compared with that of the substrate, the corrosion potential of the superhydrophobic coating increases from −1.56 to −1.36 V, and its corrosion current density decreases from 1.29 × 10{sup −4} to 1.3 × 10{sup −6} A/cm{sup 2}. The anti-corrosion mechanism of the superhydrophobic coating was also discussed. It can be indicated that the corrosion inhibitive properties of the coating are in accordance with its hydrophobicity, which is owing to the presence of a protective layer of air trapped in the grooves of the coating surface to isolate the underlying materials from the external environment.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Experimental Research on Selective Laser Melting AlSi10Mg Alloys: Process, Densification and Performance

In this work, a set of experiments was designed to investigate the effect of process parameters on the relative density of the AlSi10Mg parts manufactured by SLM. The influence of laser scan speed v, laser power P and hatch space H, which were considered as the dominant parameters, on the powder melting and densification behavior was also studied experimentally. In addition, the laser energy density was introduced to evaluate the combined effect of the above dominant parameters, so as to control the SLM process integrally. As a result, a high relative density (> 97%) was obtained by SLM at an optimized laser energy density of 3.5-5.5 J/mm{sup 2}. Moreover, a parameter–densification map was established to visually select the optimum process parameters for the SLM-processed AlSi10Mg parts with elevated density and required mechanical properties. The results provide an important experimental guidance for obtaining AlSi10Mg components with full density and gradient functional porosity by SLM.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Ca Addition Effects on the Microstructure, Tensile and Corrosion Properties of Mg Matrix Alloy Containing 8 wt.% Mg{sub 2}Si

The microstructure, tensile properties and corrosion behavior of the Mg-8 wt.% Mg{sub 2}Si-x%Ca alloy have been studied by the use of optical microscopy, scanning electron microscopy equipped with energy-dispersive spectroscopy, x-ray diffraction, standard tensile testing, polarization test and electrochemical impedance spectroscopy (EIS) measurements. Microstructural studies indicated that Ca modifies both primary and eutectic Mg{sub 2}Si phase. It was found that the average size of primary Mg{sub 2}Si particles is about 60 μm, which is dropped by about 82% in the alloy containing 0.05 wt.% Ca. By the addition of different Ca contents, Ca-rich intermetallics (i.e., CaSi{sub 2} and CaMgSi) were formed. The modification mechanism of adding Ca during solidification was found to be due to the strong effect of CaMgSi phase as a heterogonous nucleation site, apart from CaSi{sub 2} which was reported before, for Mg{sub 2}Si intermetallics. Tensile testing results ascertained that Ca addition enhances both ultimate tensile strength (UTS) and elongation values. The optimum amount of Ca was found to be 0.1 wt.%, which improved UTS and elongation values from about 130 MPa and 2% to 165 MPa and 5.5%, whereas more Ca addition (i.e., 3 wt.%) reduced the tensile properties of the alloy to about 105 MPa and 1.8%, which can be due to the formation of CaMgSi intermetallics with deteriorating needle-like morphology. Polarization and EIS tests also showed that the Mg-3%Si-0.5%Ca alloy pronounces as the best anti-corrosion alloy. Nevertheless, further added Ca (up to 3 wt.%) deteriorated the corrosion resistance due to predominance of worse galvanic coupling effect stemmed from the presence of stronger CaMgSi cathode in comparison with Mg{sub 2}Si. With higher Ca additions, an adverse effect was seen on corrosion resistance of the Mg-3%Si alloy, as a result of forming a weak film on the alloy specimen surface.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The Evolution of Second-Phase Particles in 6111 Aluminum Alloy Processed by Hot and Cold Rolling

The evolution of coarse Al{sub 9.9}Fe{sub 2.65}Ni{sub 1.45} phase, spherical Al{sub 12}(Mn,Fe){sub 3}Si phase and rod-like Q phase in a 6111 aluminum alloy during hot and cold rolling deformation processes was systematically investigated in this work. The results showed that the coarse Al{sub 9.9}Fe{sub 2.65}Ni{sub 1.45} particles are mainly distributed at the grain boundaries, accompanied by the co-formation of Al{sub 12}(Fe,Mn){sub 3}Si phase and Mg{sub 2}Si phase, while the spherical Al{sub 12}(Mn,Fe){sub 3}Si particles are mainly distributed in the grain interiors. Hot rolling has little effects on the size and distribution of both phases, but cold deformation can severely decrease the size of the particles by breaking the particles into small pieces. In addition, the temperature of 450 °C is not high enough for the dissolution of Q phase in the Al matrix, but the Q particles can be broken into small pieces due to the stress concentration during both hot and cold rolling deformation. In addition, the influences of phase evolution, dislocations and recrystallization on the mechanical properties evolution were also discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and Mechanical Properties of a Ag Micro-Alloyed Mg-5Sn Alloy

Effects of 1.5 wt.% Ag addition and solid solution + artificial ageing at 160 °C on the microstructure and mechanical properties of a Mg-5Sn alloy have been studied. The results show that Ag addition has significantly hardened the solution-treated Mg-5Sn alloy. During the ageing process, the hardness increase rate and the strength and ductility of the Mg-5Sn alloy at each state are also improved by Ag addition. The improved strengthening behavior is primarily attributed to the refinement distribution of the Mg{sub 2}Sn precipitates, the enhanced precipitation process, and the synergistic strengthening effect of Mg{sub 2}Sn and a metastable plate DO{sub 19} phase formed at lower ageing temperature. For each solution-treated alloy, the strength and ductility are higher than the corresponding cast ones. Ageing further enhances the yield strength, and the ductility of the Mg-5Sn-1.5Ag alloy is also increased after ageing. The fracture surfaces of the both peak-aged alloys exhibit the characteristic of a mixture of quasi-cleavage and ductile fracture.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure Evolution and Mechanical Properties of High-Speed Friction Stir Welded Aluminum Alloy Thin Plate Joints

Sound friction stir welded (FSW) joints of 6061-T6 aluminum alloy sheets with an 0.8 mm thickness were obtained at conventional speed (2000 rpm, 300 mm/min) and high speed (11,000 rpm, 1500 mm/min). The recrystallization mechanism, precipitate evolution, mechanical properties and fracture behavior were investigated in detail. Microstructure analyses revealed that the grain structure evolution in the nugget zone (NZ) was dominated by continuous dynamic recrystallization. In the process of FSW, high speed facilitates the formation of finer equiaxed recrystallized grains, higher density of dislocations and substructures, and a larger number of precipitates in the NZ compared to the conventional speed, which further significantly improves the hardness and tensile strength of the joints. The maximum tensile strength was obtained with 292.6 MPa, 83.2% for the 6061-T6 aluminum alloy and 122.6% for the conventional-speed FSW joints. This work provides an effective method for preparing FSW aluminum alloy thin plate joints with excellent mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Electrochemical Corrosion and In vitro Biocompatibility Performance of AZ31Mg/Al{sub 2}O{sub 3} Nanocomposite in Simulated Body Fluid

In this present investigation, AZ31 alloy nanocomposite was prepared with the inclusion of Al{sub 2}O{sub 3} nanoparticles using innovative disintegrated melt deposition (DMD) process followed by hot extrusion to improve the corrosion resistance and in vitro biocompatibility in simulated body fluid (SBF). This investigation systematically inspected the degradation performances of AZ31 alloy with Al{sub 2}O{sub 3} nanoparticles through hydrogen evolution, weight loss and electrochemical methods in SBF. Further, the surface microstructure with the in vitro mineralization of the alloys in SBF was characterized by XRD, XPS, and SEM/EDS analysis. It was seen that the addition of Al{sub 2}O{sub 3} nanoparticles significantly decreased the weight loss of AZ31 alloy substrates after 336 h of exposure in SBF. The corrosion resistance of the monolithic and nanocomposite samples was evaluated using potentiodynamic polarization tests, electrochemical impedance spectroscopy measurements in short- and long-term periods. Accordingly, the electrochemical analysis in SBF showed that the corrosion resistance performance of the AZ31 alloy enhanced considerably due to the incorporation of Al{sub 2}O{sub 3} nanoparticles as reinforcement. Moreover, the rapid formation of bone-like apatite layer on the surface of the nanocomposite substrate demonstrated a good bioactivity of the nanocomposite samples in SBF.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Cryorolling-Induced Texture, Mechanical Properties and Fracture Behavior of Al-Mg-Si Alloys During Cold Deformation

This study investigated the texture, mechanical properties, and fracture behavior during cold working of cryorolled (CR) Al-Mg-Si alloys. An x-ray texture goniometer was used to examine the crystallographic texture, and tensile tests were performed to understand the deformation behavior in more detail. SEM/EBSD/TEM was used to observe the microstructures and fracture morphology of the alloy during cryorolling. The microstructures indicated that a large number of ultrafine grains and dislocations formed after cryorolled. The recrystallization was prohibited due to low temperature during deformation. The ultrafine grains and dislocation strength improved the tensile strength from 279.38 MPa for the room-rolled alloy to 313.98 MPa for the cryorolled alloy; better plasticity (4.6%) was observed in the CR sheet. Ductile and intergranular fractures were observed in the CR sheet deformation from 20 to 90%.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and Mechanical Properties of Al-Mg-Sc-Zr Alloy Variable Polarity Plasma Arc Welding Joint

Al-Mg-Sc-Zr alloy plates were welded by variable polarity plasma arc welding (VPPAW) with Sc-containing filler wire. The microstructure and mechanical properties were investigated. Results show that the weld zone and heat-affected zone (HAZ) are narrow due to the high concentrated heat input of VPPAW. Primary Al{sub 3}(Sc,Zr) particles are nice nucleating sites for α-Al, which can significantly refine the grains of α-Al, helping the weld zone maintain an outstanding strength. The unmelted Al{sub 3}(Sc,Zr) precipitates of the base metal aggregated near the fusion boundary result in the formation of a fine equiaxed grains zone, which improves the bonding degree between the weld zone and the base metal. The Al{sub 3}(Sc,Zr) precipitates in the HAZ have excellent inhibition effect on recrystallization. According to the observed microhardness distribution and microstructure characteristics, the microstructure model of welded joint is obtained. The fractured position of welded joint locates in the weld zone. The tensile strength of the welded joint without reinforcing rib is 330 MPa. The welding coefficient reaches 74%.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Mg Content on the Fatigue Strength and Fracture Behavior of Al-Si-Mg Casting Alloys

In order to investigate the influence of Mg content on the fatigue properties in Al-Si-Mg alloy, uniaxial tensile tests and rotating bending fatigue tests were conducted on two Al-7Si-Mg casting alloys, with different Mg contents of 0.3 and 0.6 wt.%. The fracture surfaces of the specimens were observed by scanning electron microscopy, and the fatigue crack growth process was obtained by the replica method. The results indicate that the increase in Mg content enhances the yield strength and tensile strength of the alloy, whereas it reduces its elongation. There is an obvious knee point in the S–N curves of Al-7Si-0.6Mg alloy while that of Al-7Si-0.3Mg alloy shows continuous decrease. The fatigue strength at 5 × 10{sup 5} cycles is 60 MPa for Al-7Si-0.3Mg alloy and 80 MPa for Al-7Si-0.6Mg alloy. For the two types of specimens, the fatigue failure can initiate from crystal slip and casting defects. The replica results suggest that cracks in Al-7Si-0.6Mg alloy grow more slowly than that in Al-7Si-0.3Mg alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and Mechanical Properties of Cast Al-5Zn-2Mg Alloy Subjected to Equal-Channel Angular Pressing

In the present work, cast Al-5Zn-2Mg alloy was processed through equal-channel angular pressing (ECAP) in route B{sub C} up to four number of passes. Microstructure and mechanical properties were investigated on processed and unprocessed materials. In cast condition, the material was composed of dendritic structure. After homogenization treatment, large-sized grains were observed. After ECAP processing, significant grain refinement was observed. After ECAP processing, high-density dislocations and high degree of misorientation between the grains were observed. In cast material, rod-shaped precipitates were observed, while, after ECAP processing, spherical-shaped precipitates were observed. ECAP processing leads to a noticeable improvement in the mechanical properties of the material. After four passes, 122% improvement in the microhardness and 135% improvement in the ultimate tensile strength of the material were observed. After three passes, a slight decrease in the mechanical properties was observed. This is attributed to the dissolution of the metastable η′ phase, annihilation of dislocations, dynamic recrystallization and texturing during ECAP processing. Brittle fracture mode was observed in tensile testing cast and homogenized samples. After ECAP processing, fracture mode was changed into shear fracture mode.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Reducing Intermetallic Compounds of Mg/Al Joint in Friction Stir Lap Welding

To reduce intermetallic compounds (IMCs) of Al{sub 12}Mg{sub 17} and Al{sub 3}Mg{sub 2} in Mg/Al friction stir lap welding joint, pin tip was plunged into the lower sheet at a small distance. Results showed that at a fixed welding speed of 50 mm/min, sound joints were obtained using rotating speeds from 750 to 500 rpm, and the IMCs zones were rather small. Cracks easily appeared inside IMCs inside onion ring and at lap interface. Therefore, reducing the IMC was beneficial for reducing the crack. Joint lap shear stress firstly increased and then decreased with decrease in the rotating speed. The maximum shear stress of 50.2 MPa was attained at a rotating speed of 500 rpm because of reduced IMC.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The Effects of Low Frequency on the Microstructure and Mechanical Properties of High-Strength Al-Mg Aluminum Alloys by Wire and Double-Pulsed Arc Additive Manufacturing

An innovative and high deposition efficiency process, the double-pulsed arc additive manufacturing process, is used to produce high-strength Al-Mg wall components. This dissertation investigates the electrical parameter acquisition, bead appearance, porosity morphology, microstructure and mechanical properties of additively manufactured high-strength Al-Mg wall components and how these are affected by the low frequency of the double-pulsed arc additive manufacturing process. Then, using this process at different low frequencies of 0, 1, 3, 5, 7 and 9 Hz, multilayer deposition experiments were performed. It can be observed that the deposit porosity is obviously eliminated compared with cold metal transfer (CMT) process. The bead appearance of the deposited aluminum wall varies clearly with low frequencies, and at a low frequency of 3 Hz, its appearance is the best of all. The optical observation of microstructure proves that the average grain size varies significantly with low frequency, and at a low frequency of 1 Hz, it is the smallest. In addition, the deposited wall showed maximum mean microhardness and maximum ultimate tensile strength at a low frequency of 3 Hz. Considering the deposited porosity and mechanical priorities, double-pulsed arc additive manufacturing with a frequency of 3 Hz is more suitable for making high-strength Al-Mg wall components than at other low frequencies.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Scanning Kelvin Probe Force Microscopy and Density Functional Theory Studies on the Surface Potential of the Intermetallics in AA7075-T6 Alloys

The surface potentials of Mg{sub 2}Si and Al{sub 7}Cu{sub 2}Fe intermetallic particles in AA7075-T6 alloys were investigated by scanning Kelvin probe force microscopy (SKPFM) technique. The experimental surface potentials of Mg{sub 2}Si and Al{sub 7}Cu{sub 2}Fe intermetallic particles relative to Al matrix were ranging from − 368 to − 265 mV and 480–500 mV, respectively. A theoretical method for assessing relative nobility of intermetallics in Al alloys was discussed through first principle calculation. The work functions and surface energies of Mg{sub 2}Si and Al{sub 7}Cu{sub 2}Fe surfaces were calculated by using density functional theory (DFT) method. The results showed that work functions and surface energies of Mg{sub 2}Si and Al{sub 7}Cu{sub 2}Fe intermetallics were influenced by the orientations of crystal face and terminal types. At the oxygen coverage of 1/4 ML and 1 ML, the theoretical surface potential differences between Mg{sub 2}Si intermetallics and Al matrix were increased by 10–560 mV and 0–620 mV, while those between Al{sub 7}Cu{sub 2}Fe intermetallics and Al matrix were increased by 62–360 mV and 102–331 mV. For the adsorption of oxygen atom, theoretical surface potentials of Mg{sub 2}Si and Al{sub 7}Cu{sub 2}Fe intermetallics relative to Al matrix had a close agreement with the experimental surface potentials. It was verified that DFT method was a valuable theoretical approach to assess the relative nobility of different phases in alloys.

36 MATERIALS SCIENCE↗