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At least 253 records · Page 14

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DOE OSTI2017

Efficient process for producing saccharides and ethanol from a biomass feedstock

Described herein is a process for producing saccharides and ethanol from biomass feedstock that includes (a) producing an enzyme composition by culturing a fungal strain(s) in the presence of a lignocellulosic medium, (b) using the enzyme composition to saccharify the biomass feedstock, and (c) fermenting the saccharified biomass feedstock to produce ethanol. The process is scalable and, in certain aspects, is capable of being deployed on farms, thereby allowing local production of saccharides and ethanol and resulting in a reduction of energy and other costs for farm operators. Optional steps to improve the biomass-to-fuel conversion efficiency are also contemplated, as are uses for byproducts of the process described herein.

09 BIOMASS FUELS↗

DOE OSTI2016

Testing Feedstocks: INL Researcher Finds Way to Accurately Test Flowability

Here, cellulosic biofuels plants have been plagued by problems caused by the poor feeding and handling characteristics of biomass feedstocks. A new method has been developed to measure flowability of feedstocks to make sure that they will feed properly before introducing them into processes in which they may plug equipment. The new method uses an instrumented hopper that can be configured to provide real-time, in-line flowability characterization of feedstocks within supply and preprocessing operations for quality assurance and control. There is no other available method that measures flowability that is compatible with real-time, in-line data collection for quality control.

09 BIOMASS FUELS↗

DOE OSTI2019

Efficient process for producing saccharides and ethanol from a biomass feedstock

Okeke, Benedict C.↗

DOE OSTI2025

Unveiling Feedstock Variability: Insights into Corn Stover Conversion - Part I: Physicochemical Properties and Self-Degradation

Transforming agricultural waste into biofuels and bioproducts is crucial to advancing a low-carbon bioeconomy. However, the inherent variability in the composition and quality introduces uncertainties in the conversion efficiency and poses challenges in process development. Through integrating a high-throughput conversion system, material characterization techniques, and advanced data analysis tools, this study investigates the variability of corn stover and its subsequent impacts on carbohydrate conversion. The findings reveal that indoor storage substantially reduces the moisture and ash content and soil contamination, while other properties remain largely unchanged. Self-degradation due to microbial activity during storage decreases the carbohydrate content of corn stover but enhances glucose and xylose yields. A negative correlation is observed between sugar yields and lignin content across samples with varying ash and moisture content. The inhibitory effect of lignin diminishes in self-degraded samples likely due to the disrupted cell wall structure. Although self-degradation slightly increases cellulose crystallinity, no strong correlation was observed between the crystallinity and sugar yield. Hot water pretreatment under mild conditions effectively mitigates inherent variability, consistently improving the sugar yield from corn stover by up to 50%. By elucidating the feedstock variability and its impact on convertibility, these findings offer valuable insights into appropriate feedstock handling and management, highlighting potential strategies to address variability challenges.

09 BIOMASS FUELS↗

DOE OSTI2017

Evaluation of Fifteen Cultivars of Cool‐Season Perennial Grasses as Biofuel Feedstocks Using Near‐Infrared

Core Ideas Harvest yield varies more across species than sugar content and accessibility. Harvest yield and sugar accessibility are both critical parameters for conversion. Near‐infrared/partial least square models are valuable for quickly evaluating biomass for bioconversion. Cool‐season (C3) perennial grasses have a long history of cultivation and use as animal forage. This study evaluated 15 cultivars of C3 grasses, when harvested in late June for increased biomass yield, as biofuel feedstocks using near‐ infrared spectroscopy (NIR) based partial least square (PLS) analysis. These grasses were grown near Iliff, CO, for three growing seasons (2009–2011). The carbohydrate composition and released carbohydrates (total glucose and xylose released from dilute acid pretreatment and enzymatic hydrolysis [EH]) were predicted for samples from the study using NIR/PLS. The results were analyzed from a biofuels perspective, where composition combined with harvest yield provided information on the carbohydrate yield available for biomass conversion processes, and released carbohydrate yield provided information on the accessibility of those carbohydrates to conversion methods. The range in harvest yields varied more among cultivars (2900 kg ha −1 ) than did the range in carbohydrate composition (56.0 g kg −1 ) or released carbohydrates (60.0 g kg −1 ). When comparing carbohydrate yield to released carbohydrate yield between cultivars, an efficiency as high as 87% release of available carbohydrates was obtained for pubescent wheatgrass [ Thinopyrum intermedium (Host) Barkworth & D.R. Dewey ‘Mansaka’], with a low of 71% for hybrid wheatgrass [ Elytrigia repens (L.) nevski ´ pseudoroegneria spicata (PURSH) A. Love ‘Newhy’]. Though hybrid wheatgrass had the lowest release efficiency, its high harvest yield resulted in release of more total carbohydrates than half the other cultivars analyzed. This suggested that harvest yield, carbohydrate release, and carbohydrate composition, togetherplay significant roles in biofuel feedstock evaluation.

09 BIOMASS FUELS↗

DOE OSTI2023

Next Generation Feedstocks for the Emerging Bioeconomy

The Next Generation Feedstocks for the Emerging Bioeconomy project, led by the University of Illinois Urbana-Champaign, was designed to accelerate the development of sustainable, cost-competitive biomass feedstocks that can be grown on marginal lands, which are not suitable for row crop production. By focusing on advanced bioenergy-type switchgrass cultivars and related perennial grasses, the project directly supported the U.S. “Billion-Ton Vision,” which aims to expand biomass production to displace fossil fuels while providing environmental and economic benefits. The project improved understanding of perennial bioenergy crop performance at a large scale in marginal environments.

09 BIOMASS FUELS↗

DOE OSTI2019

Cost and profit impacts of modifying stover harvest operations to improve feedstock quality

Biomass quality attributes, and the potential tractability of those attributes, are key to a successful biomass feedstock supply chain, in addition to quantity and price. Modifying harvest operations is one potential approach to managing biomass feedstock quality for corn stover. For example, eliminating raking from stover harvest operations is proposed as an approach to reduce ash content. However, changes in the stover harvest configuration cause changes in per acre profits, per ton costs, and available supply at specified prices. Here we evaluate sensitivity of profit, cost, and supply to conversion from a three–pass to a two–pass stover harvesting configuration as a means to reduce ash content. For all simulated yields, harvest costs are 2–3 per ton cheaper for three–pass versus two–pass systems wherever residue retention coefficients are less than 0.5, and per ton costs for both systems increase dramatically where residue retention coefficients are greater than 0.7. Per acre net returns are greater under all simulated yields wherever residue sustainability retention coefficients are less than 0.6. Under these conditions, farmers lose between 13 and 49 per acre by harvesting with a two–pass rather than a three–pass system. Where competing with stover markets with less stringent quality specifications, meeting ash targets by harvesting with a two–pass system may require higher grower payments of the order of 9–25 per ton to make up for the per acre lost revenue. Here, when solving for the least–cost supply, agronomic simulations suggest about 2/3 of stover is harvested with a three–pass system.

09 BIOMASS FUELS↗

DOE OSTI2014

Engineering cyanobacteria as photosynthetic feedstock factories

Carbohydrate feedstocks are at the root of bioindustrial production and are needed in greater quantities than ever due to increased prioritization of renewable fuels and reduction of carbon emissions. Cyanobacteria possess a number of features that make them well-suited as an alternative feedstock crop in comparison to traditional, terrestrial plant species. Recent advances in genetic engineering, as well as promising preliminary investigations of cyanobacteria in a number of distinct production regimes have illustrated the potential of these aquatic phototrophs as biosynthetic chasses. Further improvements in strain productivities and design, along with enhanced understanding of photosynthetic metabolism in cyanobacteria may pave the way to translate cyanobacterial theoretical potential into realized application.

59 BASIC BIOLOGICAL SCIENCES↗

DOE OSTI2021

Genotype-Environment-Management Interactions in Biomass Yield and Feedstock Composition of Photoperiod-Sensitive Energy Sorghum

Recently introduced photoperiod-sensitive (PS) biomass sorghum (Sorghum bicolor L. Moench) needs to be investigated for their yield potential under different cultivation environments with reasonable nitrogen (N) inputs. The objectives of this study were to (1) evaluate the biomass yield and feedstock quality of four sorghum hybrids with different levels of PS ranging from very PS (VPS) hybrids and to moderate PS (MPS) hybrids, and (2) determine the optimal N inputs (0~168 kg N ha -1 ) under four environments: combinations of both temperate (Urbana, IL) and subtropical (College Station, TX) regions during 2018 and 2019. Compared to TX, the PS sorghums in central IL showed higher yield potential and steady feedstock production with an extended day length and with less precipitation variability, especially for the VPS hybrids. The mean dry matter (DM) yields of VPS hybrids were 20.5 Mg DM ha -1 and 17.7 Mg DM ha -1 in IL and TX, respectively. The highest N use efficiency occurred at a low N rate of 56 kg N ha -1 by improving approximately 33 kg DM ha -1 per 1.0 kg N ha -1 input. Approximately 70% of the PS sorghum biomass can be utilized for biofuel production, consisting of 58-65% of the cell-wall components and 4-11% of the soluble sugar. Finally, this study demonstrated that the rainfed temperate area (e.g., IL) has a great potential for the sustainable cultivation of PS energy sorghum due to their observed high yield potential, stable production, and low N requirements.

09 BIOMASS FUELS↗

DOE OSTI2025

Predicting the evolution of biomass bulk density through feedstock preprocessing: Discrete element modeling, regression analysis, and pilot-scale validation

Bulk density is an important material property of biomass feedstocks, influencing handling, storage, transport costs, and conversion efficiency. In this study, predictive regression models for loose and tapped bulk densities of Alamo and Cave-in-Rock switchgrass are developed using a comprehensive dataset generated via calibrated bonded-sphere discrete element method (DEM) simulations. Here, a key contribution of this study is the use of a DEM-based approach, which correlates density with moisture content and particle size distribution parameters and enables analysis across a continuous particle size range, overcoming limitations of purely experimental data. For comparison, regression models are also developed using only experimental data from pilot-scale runs at the Biomass Feedstock National User Facility at Idaho National Laboratory. Validation against pilot-scale data showed reasonable prediction accuracy for both model types, particularly for smaller particle sizes (post-secondary grinding). While the experimental model showed slightly better performance matching the validation data in some cases, the DEM-based model benefits from a much larger dataset, reduced predictor multicollinearity, and continuous parameter coverage, highlighting the utility of validated simulation models for developing robust predictive tools for biomass preprocessing applications.

09 - BIOMASS FUELS↗

DOE OSTI2017

Evaluation of fast pyrolysis feedstock conversion with a mixing paddle reactor

We have developed a pyrolysis reactor based on a unique auger-paddle configuration with heat transfer material (HTM) and proved to achieve high heating rates and fast pyrolysis. We tested ten different biomass types and obtained bio-oil yields ranging from approximately 40% for thermally treated wood, to approximately 57% for crop residues (corn stover) and 67% yield for woody feedstocks (tulip poplar). These results, as well as the solid char yields, are similar to those obtained for the same feedstock using a circulating fluidized bed. Tests conducted without HTM resulted in lower bio-oil yields (ranging from 8 to 18% decrease in yield) and higher char yields with similar changes in magnitude, which is indicative of slow pyrolysis. In addition, a comprehensive study and analysis of the material residence time and mixing characteristics of the novel auger-paddle system is presented. These results thus demonstrate that an auger-paddle configuration is capable of achieving the high heating rates required for fast pyrolysis.

09 BIOMASS FUELS↗

DOE OSTI2025

Drop-in sustainable aviation fuels enabled by feedstock-agnostic lignin deoxygenation

Current sustainable aviation fuels (SAFs) require blending with petroleum-derived fuels due to incomplete hydrocarbon distributions, most notably a lack of aromatics. Lignin, the most abundant renewable source of aromatics, is a promising feedstock for addressing this limitation. Here, we demonstrate a sequential reductive catalytic fractionation and continuous hydrodeoxygenation process that converts multiple woody feedstocks into aromatic hydrocarbons at up to 93% of the theoretical carbon yield. Blending these products with commercial SAFs produces drop-in compatible fuels with elastomer swell performances equivalent to conventional aviation fuels. The process is adaptable across multiple biomass sources, yielding aromatic hydrocarbons with consistent enthalpic efficiencies and fuel properties. These findings establish a scalable route to 100% drop-in SAFs, leveraging lignin-derived aromatics within the existing biofuels infrastructure.

09 BIOMASS FUELS↗

DOE OSTI2023

Reaction–Diffusion Coupling Facilitates the Sequential Precipitation of Metal Ions from Battery Feedstock Solutions

Here, the development of new technologies for chemical separations is urgently needed to meet the surging demand for critical materials that has strained resources and caused environmental challenges. Inspired by the classic Liesegang experiment, we demonstrated the separation of critical metal ions based on the coupling of ion diffusion and precipitation kinetics. For this purpose, a model feedstock solution simulating dissolved battery electrodes was placed on top of a hydrogel loaded with a precipitating agent, namely sodium hydroxide. As the lithium, manganese, cobalt, and nickel ions diffused into the gel, a gradient of precipitates formed along the length of the reactor. Elemental analysis of the spatially distributed precipitates showed the enrichment of nickel near the gel-solution interface, followed by the formation of an almost pure (>96%) manganese product further along the reactor. Optimization experiments revealed that a sodium hydroxide concentration of 10 mM and a gel/solution volume ratio of 2:1 favored efficient separations. The robustness of the method was demonstrated in four out of five feedstock compositions of typically used battery cathodes. Our proof-of-concept experiments present a paradigm for critical materials separations that does not require specialty chemicals, binding agents, membranes, or toxic solvents.

25 ENERGY STORAGE↗

DOE OSTI2024

Impact of Drought Stress on Sorghum bicolor Yield, Deconstruction, and Microbial Conversion Determined in a Feedstocks-to-Fuels Pipeline

Sorghum is an attractive feedstock for biobased fuel and chemical production because it is familiar to farmers, naturally drought tolerant, and versatile as a food, feed, and fuel crop. Although sorghum is a promising feedstock, particularly in regions that experience drought stress, little is known about how drought conditions impact the ease of conversion of sorghum to fuels and products. This study combines agronomic field trials with a high-throughput experimental pipeline to explore the field performance and liquid biofuel (bisabolene) yields resulting from three sorghum types (photosensitive forage sorghum, optimized grain sorghum, and drought-resistant grain sorghum) grown under pre- and postflowering water limitations in two different California locations. Multiple drought treatments are compared to the control, as the timing (preflowering versus postflowering) of drought stress elicits different survival strategies and corresponding impacts on yield and composition. Forage-type sorghum maintained the highest biomass yields across all irrigation conditions and locations. Glucose and xylose yields resulting from ionic liquid pretreatment and enzymatic saccharification were not significantly impacted by irrigation treatments but differed by location and genotype. However, Rhodosporidium toruloides grown on the resulting plant hydrolysates unexpectedly produced higher titers of bisabolene for drought-stressed sorghum samples regardless of genotype.

09 BIOMASS FUELS↗

DOE OSTI2026

Higher Wood Density Lowers Feedstock Cost and Has Minimal Impact on Biomass Conversion to Biofuels

Poplar and other woody feedstocks have the potential to provide up to 200 million tons of biomass per year that can be converted to liquid fuels. Most forestry strategies that aim to increase biomass productivity per hectare rely on short rotation plantations of fast-growing varieties. The improvement of the wood density as a key trait itself has largely been overlooked. We evaluated natural variation in wood density across a population of genetically diverse Populus trichocarpa trees grown in a common garden. Wood density varies greatly within this population but is heritable; higher wood density was not systematically associated with reduced growth, challenging assumptions of a trade-off between wood density and biomass accumulation. Furthermore, denser wood led to significant improvements throughout the supply chain including lowering biomass production and transportation costs. Higher density did not correlate with changes in biomass composition. Density did not impact bioconversion in the two feedstock-to-fuel pipelines tested (pretreatment by ionic liquids and fermentation to bisabolene or soaking in aqueous ammonia and fermentation to ethanol) on a representative subset of poplars. These findings highlight wood density as a promising breeding target for accelerating the development of high-yielding, conversion-efficient bioenergy crops and as an avenue for increasing landuse efficiency and reducing biomass transportation cost.

09 BIOMASS FUELS↗

DOE OSTI2016

Conversion of Indigenous Agricultural Waste Feedstocks to Fuel Ethanol. Cooperative Research and Development Final Report, CRADA Number CRD-13-504

This Cooperative Research and Development Agreement (CRADA) is between the National Renewable Energy Laboratory (NREL), a world leader in biomass conversion research and Ecopetrol American Inc., Ecopetrol S.A.'s U.S. subsidiary. The research and development efforts described in the Joint Work Statement (JWS) will take advantage of the strengths of both parties. NREL will use its Integrated Biorefinery Facility and vast experience in the conversion of lignocellulosic feedstocks to fuel ethanol to develop processes for the conversion of Ecopetrol's feedstocks. Ecopetrol will establish the infrastructure in Columbia to commercialize the conversion process.

09 BIOMASS FUELS↗

DOE OSTI2015

Potential feedstock sources for ethanol production in Florida

This study presents information on the potential feedstock sources that may be used for ethanol production in Florida. Several potential feedstocks for fuel ethanol production in Florida are discussed, such as, sugarcane, corn, citrus byproducts and sweet sorghum. Other probable impacts need to be analyzed for sugarcane to ethanol production as alternative uses of sugarcane may affect the quantity of sugar production in Florida. While citrus molasses is converted to ethanol as an established process, the cost of ethanol is higher, and the total amount of citrus molasses per year is insignificant. Sorghum cultivars have the potential for ethanol production. However, the agricultural practices for growing sweet sorghum for ethanol have not been established, and the conversion process must be tested and developed at a more expanded level. So far, only corn shipped from other states to Florida has been considered for ethanol production on a commercial scale. The economic feasibility of each of these crops requires further data and technical analysis.

09 BIOMASS FUELS↗

DOE OSTI2021

Feedstock-Conversion Interface Consortium: Annual Review of Research – FY2020

The Feedstock-Conversion Interface Consortium (FCIC) published its Annual Review of Research FY2020 report, which presents an overview of the accomplishments of FCIC researchers for fiscal year 2020, covering both the low- and high-temperature conversion pathways and all three process areas (feedstock harvest and storage, preprocessing, and conversion).

09 BIOMASS FUELS↗