Arc spray termination of extended foil capacitors
Twin wire arc spray is evaluated as a termination method for the fabrication of extended foil wound capacitors. A full design of experiments is performed, analyzing various spray processing conditions and their effects on relevant electrical performance. Cross sectional metallography and electrical testing are used to evaluate potential damage caused by the deposition process as well as the overall quality of the finished capacitor sprayed under different conditions. Major findings are consistent with previously published work indicating that arc spray is a viable candidate for terminating foil capacitors.