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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

The removal of Zn2+, Pb2+, and As(V) ions by lime activated fly ash and valorization of the exhausted adsorbent

This study focuses on the use of raw fly ash (FA) and modified fly ash – activated by lime (MFA), as effective and low-cost adsorbents for the removal of heavy metals (Zn2+, Pb2+and As(V)), followed by the revalorization of the exhausted adsorbent. The granulometric, elemental analysis, point of zero charge (pHPZC), radiochemical and structural characterization were conducted using X-ray diffraction (XRD), Brunauer–Emmett–Teller (BET), scanning electron microscopy (SEM), Fourier transform infrared (FTIR) and gamma spectrometry techniques. The optimal conditions and key factors influencing the adsorption process were assessed using the response surface method (RSM). The adsorption capacity of the MFA adsorbent for Zn2+, Pb2+and As(V) removal, calculated by the Langmuir model, was found to be 33.13, 26.06, and 29.71 mg g−1, respectively. The kinetic and thermodynamic parameters indicated that the adsorption process is spontaneous and endothermic. Due to their low desorption potential of the exhausted adsorbents, their effective reuse was established to be feasible. For this reason, the valorization of this material as an additive in construction materials was thereafter studied, where testing its toxicity leaching (TCLP) as well as the mechanical properties of construction material containing exhausted MFA confirmed its safe use. Hence, this study points to a possible “two-in-one” reuse of coal ash, initially as an adsorbent and later as an additive in a construction material.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2025

Data and code from: Multivariate bayesian regression model for predicting disposed ash composition at U.S. coal fired power stations

This dataset contains the code and data files needed for implementation of a Multivariate Bayesian Regression model, described in Jin et al. (2025), for the historical prediction of the chemical composition of disposed coal ash at U.S. coal fired power plants as a function of annualized coal purchase data. The integrated coal supply data file (CoalSupplyDataset.csv) represents a compilation of monthly fuel purchase records for the period 1973-2022 at major U.S. power stations. These records were obtained from the U.S. Energy Information Administration. The CSV file also contains, for each coal purchase record, the coal region of the mine as defined by the U.S. Geological Survey. Data entry errors and data gaps in the EIA records were corrected as described in Jin et al. This CSV file represents the integrated coal supply data after corrections were made. The model structure and fitting parameters are encoded in pickle file format (Bayesian.pkl). The model was developed with the coal supply data and coal ash composition data, apportioned according to the Stratified Shuffle Split for training and testing subsets. The model was built using Python and the PyMC library. Reference Publication: Jin, Z.; Huang, J.; Hower, J.C.; Hsu-Kim, H.(2025). Predictive Assessment of the Chemical Composition of Coal Ash in Reserve at U.S. Disposal Sites. Environmental Science & Technology.

Coal ash composition↗
NASA NTRS2012

Automatic Estimation of Volcanic Ash Plume Height using WorldView-2 Imagery

We explore the use of machine learning, computer vision, and pattern recognition techniques to automatically identify volcanic ash plumes and plume shadows, in WorldView-2 imagery. Using information of the relative position of the sun and spacecraft and terrain information in the form of a digital elevation map, classification, the height of the ash plume can also be inferred. We present the results from applying this approach to six scenes acquired on two separate days in April and May of 2010 of the Eyjafjallajokull eruption in Iceland. These results show rough agreement with ash plume height estimates from visual and radar based measurements.

pattern recognition↗
DOE OSTI2018

Remediation of D-Area Ash Units, Savannah River Site - 18151

At the Savannah River Site (SRS), under the tri-party Federal Facility Agreement (FFA) between the United States Department of Energy (US DOE), United States Environmental Protection Agency (US EPA), and South Carolina Department of Health and Environmental Control (SCDHEC), agreement was reached to remediate two ash basins, one coal pile runoff basin and one ash landfill as Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) Removal Actions within a schedule of five years (2014 - 2019). These removal actions complete the remediation of these basins and the ash landfill which originated from nearly 60 years of powerhouse operations and cover a total area of nearly 40.5 hectares (100 acres). Utilizing proven as well as state of the art technologies and methods, the completed actions culminate in two protective multi-layer cover systems and the conversion of the coal pile runoff basin to an ecological diverse storm water retention basin. Completion of these removal actions has been determined to provide protection of future industrial workers and ecological receptors as well as prevent migration of mobile contaminants found in coal residues (e.g., arsenic) from powerhouse operations, achieving all applicable or relevant and appropriate requirements. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2018

Decontamination of Radio-Cs in Soil and Incineration Fly Ash to the Clearance Level by Pyrolysis - 18247

Radio-Cs generated by the Fukushima Daiichi Nuclear Power Plant accident is decontaminated from contaminated soil and incineration fly ash to the clearance level via pyrolysis treatment. By adjusting the chemical composition of soil and ash to be in line with ordinary Portland cement, OPC and adding a small amount of CaCl{sub 2}, radio- and stable Cs can evaporate almost completely and be collected by a bag filter system after cooling in the form of chlorides as a component of potassium chloride. Laboratory-scale experiments have produced cement with a radio-Cs content of less than the detection limit from several grams of pond sediments having an initial radio-Cs content of 9293 Bq/kg via burning at over 1275 deg. C using a small-scale rotating furnace. It is also possible to decontaminate radio-Cs from incineration fly ash using the same system. OPC complying with the clearance level for radio-Cs is produced as a product of this system and the basic components are confirmed via X-ray diffraction and Rietveld analysis. In order to obtain a suitable cement mineral composition, a burning temperature of 1400 or 1450 deg. C is required. Using a pilot-scale kiln, 100 kg of OPC is produced from imitated soil with the addition of Cs{sub 2}CO{sub 3}, calcined, and then burned at 1450 deg. C. The produced cement cleared the required basic performances specified by Japanese industrial standards. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2025

Highly crystalline, low-ash, graphite from coal using an Fe 2 O 3 -based catalytic process with recovery and reuse of catalyst and process acid

This study presents a sustainable process for producing highly crystalline, low-ash graphite from sub-bituminous coal using an Fe 2 O 3 -based catalytic method. The process integrates coal mineral removal, catalyst regeneration, and reagent recycling into a closed-loop system. Acid-soluble Fe-residue and mineral impurities are eliminated from the solid graphite through HCl treatment, followed by hydrolytic distillation to regenerate Fe 2 O 3 and recover HCl for reuse. Coal-derived silica is removed with a KOH rinse, yielding low-ash graphite suitable for high-performance applications. The closed-loop catalytic graphitization, where the recovered Fe 2 O 3 and HCl are used in subsequent graphitization runs, produces graphite with a degree of graphitization exceeding 95%. The L a and L c crystallite sizes reach 65–78 nm and 44–48 nm, respectively, with BET surface areas of 4–10 m 2 /g and an ash content below 0.1 wt.%. Lithium-ion battery testing reveals that anodes fabricated with this graphite deliver an initial discharge capacity between 384.5 and 421.2 mAh/g, averaging 395.0 ± 19.1 mAh/g, along with initial coulombic efficiencies of 85.0–89.1%. After 100 discharge–charge cycles at 0.25C, reversible capacities remain between 358.8 and 369.7 mAh/g, while coulombic efficiency stays above 99.9%. The findings highlight that coal can serve as a viable precursor for high-quality graphite production under relatively mild conditions, avoiding the need for extreme temperatures or aggressive reagents such as hydrofluoric acid, commonly employed in conventional processes. This work demonstrates both technical feasibility and environmental benefits, emphasizing its potential to support large-scale, sustainable graphite production for applications such as lithium-ion batteries.

Catalytic graphitization↗
DOE OSTI2021

Electromagnetic wave absorption of multifunctional cementitious composites incorporating polyvinyl alcohol (PVA) fibers and fly ash: Effects of microstructure and hydration

Highlights: • The cementitious composite shows excellent wide-band electromagnetic wave absorption in a frequency range of 2–18 GHz. • The PVA fibers and the fly ash change the dielectric properties of the cementitious composite by Debye polarization. • The iron oxide of the cementitious binders contributes to the magnetic properties of the composites. • The impacts of the microstructure and the hydration of the cementitious composite on its microwave absorption are analyzed. This paper devises a novel method for the adjustment of the pore structure and the hydration of cement to improve the electromagnetic wave absorption of the cementitious composites incorporating polyvinyl alcohol (PVA) fibers and fly ash in a frequency range of 2–18 GHz. The underlying mechanism of the absorption is investigated to explore the possibility of the structural and functional integration of these composites. The electromagnetic parameters of the prepared cementitious composites and those of the raw materials are analyzed in a frequency range of 0.5–18 GHz. Moreover, the pore structure and the chemical environment of the cementitious composites are examined by mercury intrusion porosimetry (MIP), back-scattered electron detector (BSE), and X-ray photoelectron spectroscopy (XPS). The results indicate that the PVA fibers and the high-volume fly ash have a positive effect on electromagnetic wave absorption of the cementitious composites through the adjustment of their pore structure and hydration.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Rapid Coal-Ash Characterization using Geophysical Methods & Machine Learning

Coal combustion products (CCP) are challenging to delineate in heterogeneous field settings. Conventional methods (test pits, coring, and laboratory analyses) are labor-intensive, slow, invasive, and provide sparse spatial coverage. This study evaluates whether rapid non-invasive geophysical screening methods—induced polarization (IP), magnetic susceptibility, and nuclear magnetic resonance (NMR) —combined with surface colorimetry (RGB_24), can discriminate CCP-soil mixtures and provide reliable estimates of CCP content. Laboratory measurements were collected on five CCP-soil mixtures (series) and modeled using (i) a linear baseline, (ii) a calibrated non-linear (power-mean) model, and (iii) a machine-learning (ML) Random Forest approach, with validation via leave-one-series-out and site-specific tests. Across the five series, individual signals—particularly IP and magnetic susceptibility—were strongly predictive of ash content but were consistently outperformed by combined models. The pooled calibrated non-linear and ML models captured the observed non-linearity and achieved high accuracy and precision, improving on linear fits. Colorimetry showed the weakest direct relationship with ash content for the tested samples but improved performance when included in multi-signal models. At pre-selected 3.5% decision threshold, calibrated and ML approaches yielded near-perfect classification (Matthews correlation coefficient ˜ 1), suggesting strong practical operability for field screening. Additionally, field-analog tests highlighted the role of endmembers—accuracy declined without access to end-member measurements but was largely recovered by collecting a minimal labeled pair for local recalibration. With end members, accuracy remained high. Globally trained models performed well on three operational unknowns; however, series-specific refits provided the most accurate predictions. Overall, these results highlight the potential of combining rapid geophysics and minimal local calibration for improved coal-ash delineation.

Peshtani, Klaudio↗
DOE OSTI2026

Sustainable extraction of rare earth elements from coal fly ash leachates using a recyclable ionic liquid

The growing demand for rare earth elements (REEs) has prompted interest in their recovery from alternative sources such as coal fly ash (CFA). This study explores the ionic liquid (IL) betainium bis(trifluoromethylsulfonyl)imide, [Hbet][Tf 2 N], for selective extraction of REEs from leachates of a Class C CFA. While previous studies have demonstrated the effectiveness of using [Hbet][Tf 2 N] to extract REEs from different types of CFA in direct ash-IL systems, this study investigates four CFA leachates prepared using HCl, HNO 3 , H 2 SO 4 , and citrate. Extraction experiments were conducted across varying pH levels and with additives such as ascorbic acid and betaine. Among the systems tested, [Hbet][Tf 2 N] achieved REE recoveries of 51% and 47% from the HCl and citrate leachates, respectively, comparable to 49% REE recovery in ash-IL extraction. Co-extraction of bulk elements was significantly reduced in the leachate-IL systems. Optimal REE extraction occurred near pH 11, and addition of ascorbic acid effectively suppressed iron co-extraction without compromising REE recovery. Recycling experiments demonstrated that [Hbet][Tf₂N] retains its performance over five cycles with manageable losses. These results reveal the promise of [Hbet][Tf 2 N] for effectively recovering REEs from leachates of solid wastes, highlighting its applicability as a sustainable strategy for other aqueous REE feedstocks.

chemistry↗
DOE OSTI2019

Investigating the Potential for Recovering REEs from Coal Fly Ash and Power Plant Wastewater with an Engineered Sorbent

The global demand for rare earth elements (REE) has increased significantly in the past 20 years due to their extensive use in electronics and other applications. Although many recent studies related to quantifying rare earth elements in coal and coal combustion byproducts have been published, methods of extracting rare earth elements are still not economically feasible. The objective of our study is to investigate the potential extraction of the REEs from coal ash and from wastewater sludge collected from a power plant near Detroit, MI. The collected ash and sludge will undergo a hydrothermal extraction process developed by Los Alamos National Laboratory to extract REEs from the sludge or coal ash, resulting in a liquid enriched in dissolved REEs. Batch experiments were conducted using an organosilica adsorbent (Osorb) and a ligand [P-di(2-ethylhexyl) methanediphosphonic acid (DIPEX)] to extract neodymium from a synthetic hydrothermal extraction solution. DIPEX-associated Osorb media was produced by first dissolving DIPEX into a solvent (e.g., methanol). Different amounts of DIPEX-methanol solution were then added to 0.2 g of Osorb to determine the maximum sorption capacity. The methanol was evaporated and, after a rinse step, the DIPEX-Osorb sorbent was used in sorption experiments. A 300 ppm neodymium (Nd) synthetic ash/sludge leachate was tested with the various DIPEX-Osorb media. Results show that DIPEX-Osorb ratios of 4.3, 1.1, 0.5, and 0.05 mL/g sorbed 60, 51, 25, and 7 mg Nd per g media, respectively. Since the 4.3 mL DIPEX/g Osorb media sorbed 100% of the Nd in the solution, a higher capacity is expected and these experiments are ongoing. Breakthrough curve for of the sorption of Nd to Osorb was conducted and showed a higher sorption ratio when the Nd concentration increased. We are also investigating the reusability of the DIPEX-Osorb media by measuring how many cycles the media can be regenerated by extracting the Nd with nitric acid and reusing the sorbent for another cycle.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2025

Ice nucleation by volcanic ash greatly alters cirrus cloud properties

The formation of ice crystals in the atmosphere strongly affects cloud properties and climate. While volcanic ash (VA) has been shown to nucleate ice crystals efficiently in laboratory settings, its importance for ice formation in the atmosphere remains elusive. Here, we show evidence of cirrus modification by volcanic eruptions through ice nucleation on VA, revealed by abrupt changes in cirrus properties following volcanic eruptions based on satellite measurements. The distinct changes captured are a phenomenal decrease in number, an increase in size of ice crystals in cirrus clouds, and an increase in cirrus occurrences after ash-rich volcanic eruptions. Conversely, no such changes were detected following the ash-poor eruption. We propose a cirrus formation mechanism where VA nucleates ice heterogeneously, suppressing homogeneous freezing and resulting in fewer but larger ice crystals. This suppression of homogeneous freezing by VA is supported by process-level cloud microphysical simulations. Our findings advance the understanding of aerosol–ice cloud interactions and illuminate cirrus geoengineering.

Lin, Lin [Texas A & M Univ., College Station, TX (↗
DOE OSTI2012

Viscosity Determination of Molten Ash from Low-Grade US Coals

In entrained slagging gasifiers, the fluidity of the molten ash is a critical factor for process control since it affects slag formation, the capture of inorganic constituents, refractory wear, and slag drainage along the gasification chamber walls. The use of western coal, or mixtures of eastern and western coals as gasifier feedstock, is likely to occur as western coals become available and technological issues that hinder their use are being resolved. In the present work, the viscosity of synthetic slags with ash chemistries simulating the western U.S. coals, was experimentally measured at a Po 2 = 10 - 8 atm in the temperature range of 1773–1573 K (1500–1300 °C) using a rotating-bob viscometer. Alumina spindles and containment crucibles of both alumina and zirconia were used. Crystallization studies of this slag using a confocal scanning laser microscope found that a (Mg,Fe)Al 2 O 4 -based spinel precipitated at temperatures below 1723 K (1450 °C), and this agreed with FactSage equilibrium phase prediction. The same spinels were observed in the post-viscometry experiment slags when ZrO 2 crucibles were used and assumed to be in equilibrium with the slag at the higher temperatures. Zirconia dissolution resulted in a slight increase in the solid fraction present in slags at lower temperatures, compared to spinel fraction. Crystal precipitation changed the apparent activation energy and required a longer stabilization times for viscosity measurements. The viscosity results were used in predictive equations based on Veytsman and Einstein's models, with critical nucleation temperatures and the solid fraction calculated with FactSage. In the simulated eastern/western coal feedstock blends based on ash compositions, the fractions of the solid precipitates were also calculated using the thermodynamic program FactSage for each blend composition, and the plastic viscosity of each eastern/western coal slag blend was predicted using Veytsman's model and compared to available experimental data.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2012

Coal Ash Behavior in Reducing Environments (CABRE) III: Year 6 - Activity 1.10 - Development of a National Center for Hydrogen

The Energy & Environmental Research Center (EERC) has been conducting research on gasification for six decades. One of the objectives of this gasification research has been to maximize carbon conversion and the water–gas shift process for optimal hydrogen production and syngas quality. This research focus and experience were a perfect fit for the National Center for Hydrogen Technology ® (NCHT®) Program at the EERC for improving all aspects of coal gasification, which ultimately aids in the production and purification of hydrogen. A consortia project was developed under the NCHT Program to develop an improved predictive model for ash formation and deposition under the project entitled “Coal Ash Behavior in Reducing Environments (CABRE) III: Development of the CABRE III Model.” The computer-based program is now applicable to the modeling of coal and ash behavior in both entrained-flow and fluidized-bed gasification systems to aid in overall gasification efficiency. This model represents a significant improvement over the CABRE II model and runs on a Microsoft Windows PC platform.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2022

Gaussian Process Emulators for Volcanic Ash Dispersion Model Tephra2

It is necessary to predict volcanic ash deposition since falling ash is harmful to human activities. Because simulators built for this purpose are computationally expensive, it is popular to use statistical emulators for geophysical hazard analyses, where a large number of simulations are required. Gaussian stochastic process emulators are able to approximate expensive simulations in an accurate and efficient way. Using a relatively small number of simulation runs, a well-trained emulator can accurately predict simulation outputs at massive new input points in a few seconds. Under different explosive eruption conditions, we constructed Gaussian stochastic process emulators for Tephra2, a simulation tool for estimating the accumulation of volcanic ash over a region. Historical wind records are used as input wind data, without assuming a Gaussian wind speed profile or common wind direction among elevations. While there are several inputs for Tephra2, we use no more than three physically motivated variables as emulator inputs to reduce the computational cost of emulations. The emulator outputs predict the mass of tephra per unit area at 50281 grid points around a predetermined vent location.

58 GEOSCIENCES↗
DOE OSTI2022

Air classification of forest residue for tissue and ash separation efficiency

The goal of this Case Study was to evaluate the performance of air classification of logging residues toward meeting conversion CMAs for carbon and ash contents, as compared to the static status quo Base Case system in which the residues are first dried and then ground in a hammer mill with a 6 mm screen and fines < 1.18 mm are removed. Also considered were moisture and ash impacts on throughput and Overall Operating Effectiveness (OOE), as well as delivered feedstock cost and minimum fuel selling price (MFSP). Laboratory data on the impacts of fan speed and moisture content on the separation efficiency of soil ash, needles and bark from white wood were received from FCIC Subtask 5.2. Average throughput and energy consumption data were obtained from the Bioenergy Feedstock National User Facility (BFNUF) for the same air classifier. These data were utilized to develop the necessary response surface equations to perform throughput analysis using discrete event simulation. Because the Base Case status quo system utilizes drying prior to grinding, we modeled the Case Study with drying prior to air classification and subsequent grinding of the separated white wood to isolate the individual quality and cost impacts of air classification relative to the Base Case system. Key takeaways from this Case Study are that air classification improves the quality of the final material, but increases the production cost, especially when lights are disposed; this becomes a tradeoff between increased conversion yield and the extra cost. Removing material should be done as early in the process as possible. Each operation that occurs prior to removing the material increases the cost of the disposed material and leads to wasted energy expenditures. As processes are included or modified, the impact on monetary and energy cost should be included in the decision process. Identifying alternative uses and the associated value for material that is separated from the feedstock stream will have a significant impact on the delivered cost of the material. Although there was an increase in production cost by adding air classification, there was a resulting benefit to the MFSP when meeting or exceeding all of the conversion CMAs; this was an important finding that should be explored further with FCIC Subtask 8.3 and potentially FCIC Task 6.

09 BIOMASS FUELS↗
DOE OSTI2024

Synthesis and characterization of zeolite sorbents from coal fly ash by a microwave-assisted hydrothermal method for removal of boron leachate from coal impoundments

This study developed promoted zeolite-based sorbents derived from coal fly ash to remove leachates (like boron) from ash impoundment or landfill to protect the environment and reuse legacy coal ash. The sorbents were synthesized using machine learning model results as guide to accelerate the sorbent development.

Wang, Ping↗
DOE OSTI2025

Estimating the Total Value Proposition of Coal Fly Ash and Produced Water

Here we describe the total potential &quot;sale&quot; value of produced water and coal fly ash due to the mineral content they contain. Produced water is water that is co-produced during oil and gas operations. Coal fly ash is the solid powder that remains after coal is burned. Both coal fly ash and produced water matter partly because of they contain critical minerals that have economic value and could be extracted. Here we calculate the total potential value of all the mineral products, critical minerals and other products such as salts, so that we can gain a more complete economic outlook on both feedstocks. Poster presented at the American Geophysical Union (AGU) Annual Meeting held in New Orleans, Louisiana, December 15 to 19, 2025.

critical minerals, lithium, rare earth elements↗
NASA NTRS1972

Lunar ash flow with heat transfer.

The most important heat-transfer process in the ash flow under consideration is heat convection. Besides the four important nondimensional parameters of isothermal ash flow (Pai et al., 1972), we have three additional important nondimensional parameters: the ratio of the specific heat of the gas, the ratio of the specific heat of the solid particles to that of gas, and the Prandtl number. We reexamine the one dimensional steady ash flow discussed by Pai et al. (1972) by including the effects of heat transfer. Numerical results for the pressure, temperature, density of the gas, velocities of gas and solid particles, and volume fraction of solid particles as function of altitude for various values of the Jeffreys number, initial velocity ratio, and two different gas species (steam and hydrogen) are presented.

Pai, S. I.↗