Final Demolition and Disposition of 209-E Critical Mass Laboratory - 12267
The 209-E Critical Mass Laboratory was constructed in 1960 to provide a heavy shielded reactor room where quantities of plutonium or uranium in solution could be brought to near-critical configurations under carefully controlled and monitored conditions. In the late 1980's, the responsible contractor, Pacific Northwest National Laboratory (PNNL), was directed by the Department of Energy (DOE) to prepare the facility for unoccupied status. The facility was demolished under a Removal Action Work Plan pursuant to the Comprehensive Environmental Response, Compensation, and Liability Act of 1980 (CERCLA). The funding for this project was provided by the American Recovery and Reinvestment Act (ARRA). The primary rooms of concern with regards to contamination in 209-E facility, which is over 9,000 square feet, are the criticality assembly room (CAR), the mix room, and the change room. The CAR contained two reactor hoods (HO-140 and HO-170), which each had a high efficiency particulate air (HEPA) filter system. The CAR contained 13 tanks ranging from 38 L (10 gal) to 401 L (106 gal). Tanks TK-109 and TK-110 are below grade, and were removed as part of this demolition and disposition remedy. Nonradiological and radiological hazardous substances were removed, decontaminated, or fixed in place, prior to demolition. Except for the removal of below grade tanks TK-109 and TK-110, the facility was demolished to slab-on-grade. PNNL performed stabilization and deactivation activities that included removal of bulk fissile material and chemicals, flushing tanks, stabilizing contamination within gloveboxes and hoods, and packaging and removing waste. The removal of the contaminated plutonium equipment and materials from the 209E facility presented a number of challenges similar in nature to those associated with the inventory reduction and cleanup activities at the Plutonium Finishing Plant. Although there were no bulk fissile materials or chemicals within the facility, there were residual radiological materials (isotopes of plutonium and americium) in the tanks and hoods. The complexity of the remedy was present because of the various configurations of the tanks and hoods, combined with the residual contaminants. Because of the weight and dimensional configuration, size reduction of the slab tanks, as well as removal and disposal of the different material used for moderation and absorption, were two examples of challenges that were resolved to complete the remedy. One of the key methods developed and implemented at the facility was the design and construction of a shroud to allow the cutting of the Pu contaminated tanks. The shroud design, development and implementation at the 209E Project was an example of enhanced work planning and task hazards analysis with worker involvement. This paper will present the lessons learned from the 209E facility inventory reduction activities including the shroud and other methodologies used. The initial Lessons Learned discussion for this project was scheduled for late January 2012. This facility is the first open-air demolition of a highly contaminated plutonium-contaminated facility accomplished by CH2M Hill under the Plateau Remediation Contract. The demolition was completed without spread of contamination to the workers and the surrounding area. As with any project of this complexity, there are significant accomplishments, as well as experience that can be applied to future demolition of plutonium-contaminated facilities on the Hanford Site. These experiences will be documented at a later date. (authors)