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At least 235 records · Page 13

Additive Manufacturing of Oxide Dispersion Strengthened Multi Principle Element Alloys for Future Aerospace Applications

Oxide Dispersion Strengthened (ODS) materials have long been of interest for their high temperature applications, and additive manufacturing enables their manufacturing viability. The ODS multi-principle element alloy NiCoCr was prepared using powder metallurgy techniques, additively manufactured, and evaluated for its processingmicrostructure-property relationships. The high temperature foundations of nickel-base superalloys and ODS materials were combined with the manufacturing advantages of 3D printing and the chemical simplicity of NiCoCr to inspire this work, which was divided into powder and printed material assessments. The project was achieved through multiple iterative project loops to assess the processing parameters’ impact on the microstructure and mechanical properties of the feedstock powder and printed material. The powder investigations (Chapter 3) focused on understanding the oxide coating that formed on the metal powder following acoustic mixing. Time of Flight Secondary Ion Mass Spectrometry was used to semi-quantitatively assess the amount of yttrium on the surface of the mixed powders, and indicated that a combination of higher mixing condition energy and moderate mixing time resulted in the most oxide coating on the NiCoCr powder. The results were supported by a qualitative assessment of scanning electron images of coated powder particles. Following mixing, the ODS NiCoCr was consolidated by Laser Powder Bed Fusion. The evaluations of the printed material (Chapter 4) frst considered screening experiments including Archimedes’ density, porosity, and grain size and number metrics from electron backscatter diffraction data. After the ideal additive manufacturing parameters were identifed, both the oxide homogeneity and yield strength were discussed for the idealized printed material. Overall, the project suggests that the combined use of qualitative or semi-quantitative powder surface analysis with Archimedes’ density analyses can be a valid high-throughput technique which can lead to process optimization of Laser Powder Bed Fusion additively manufactured ODS material.

Laura G Wilson↗

An evaluation of ablative materials for a lunar transfer vehicle aerobrake

An evaluation of the utility of an ablative thermal protection system (TPS) for use on a lunar mission return aerobrake has been completed. Requirements are established and criteria developed specifically for the ablator application. A quantitative and qualitative multi-attribute utility analysis is employed to establish a relative ranking among candidates and a performance threshold. A review of the applicable existing ablator material database is made and appropriate thermochemical/melting ablation analysis is employed to evaluate thermal performance. Ablatives are shown to be potentially both performance capable and cost effective in single-use roles. Reusable surface insulation is also shown to be competitive as an ablator with certain modifications.

Lane, J. G.↗

Mutual coupling in a finite planar array of circular apertures

Equations are presented for the calculation of the interelement mutual coupling in a finite-size planar array of waveguide-fed apertures in an infinite flat conductor. The general mutual admittance expression is evaluated for circular apertures, and the mutual coupling calculations are verified experimentally for two Te-(11) mode excited apertures. Qualitative agreement between calculations for a 183-element array and an infinite array establishes the validity of the finite-array theoretical model.

Bailey, M. C.↗

Flight Crew Survey Responses from the Interval Management (IM) Avionics Phase 2 Flight Test

The Interval Management (IM) Avionics Phase 2 flight test used three aircraft over a nineteen day period to operationally evaluate a prototype IM avionics. Quantitative data were collected on aircraft state data and IM spacing algorithm performance, and qualitative data were collected through end-of-scenario and end-of-day flight crew surveys. The majority of the IM operations met the performance goals established for spacing accuracy at the Achieve-by Point and the Planned Termination Point, however there were operations that did not meet goals for a variety of reasons. While the positive spacing accuracy results demonstrate the prototype IM avionics can contribute to the overall air traffic goal, critical issues were also identified that need to be addressed to enhance IM performance. The first category was those issues that impacted the conduct and results of the flight test, but are not part of the IM concept or procedures. These included the design of arrival and approach procedures was not ideal to support speed as the primary control mechanism, the ground-side of the Air Traffic Management Technology Demonstration (ATD-1) integrated concept of operations was not part of the flight test, and the high workload to manually enter the information required to conduct an IM operation. The second category was issues associated with the IM spacing algorithm or flight crew procedures. These issues include the high frequency of IM speed changes and reversals (accelerations), a mismatch between the deceleration rate used by the spacing algorithm and the actual aircraft performance, and some spacing error calculations were sensitive to normal operational variations in aircraft airspeed or altitude which triggered additional IM speed changes. Once the issues in these two categories are addressed, the future IM avionics should have considerable promise supporting the goals of improving system throughput and aircraft efficiency.

Baxley, Brian T.↗

Software Engineering Research/Developer Collaborations (C104)

The goal of this collaboration was to produce Flight Software Branch (FSB) process standards for software inspections which could be used across three new missions within the FSB. The standard was developed by Dr. Forrest Shull (Fraunhofer Center for Experimental Software Engineering, Maryland) using the Perspective-Based Inspection approach, (PBI research has been funded by SARP) , then tested on a pilot Branch project. Because the short time scale of the collaboration ruled out a quantitative evaluation, it would be decided whether the standard was suitable for roll-out to other Branch projects based on a qualitative measure: whether the standard received high ratings from Branch personnel as to usability and overall satisfaction. The project used for piloting the Perspective-Based Inspection approach was a multi-mission framework designed for reuse. This was a good choice because key representatives from the three new missions would be involved in the inspections. The perspective-based approach was applied to produce inspection procedures tailored for the specific quality needs of the branch. The technical information to do so was largely drawn through a series of interviews with Branch personnel. The framework team used the procedures to review requirements. The inspections were useful for indicating that a restructuring of the requirements document was needed, which led to changes in the development project plan. The standard was sent out to other Branch personnel for review. Branch personnel were very positive. However, important changes were identified because the perspective of Attitude Control System (ACS) developers had not been adequately represented, a result of the specific personnel interviewed. The net result is that with some further work to incorporate the ACS perspective, and in synchrony with the roll out of independent Branch standards, the PBI approach will be implemented in the FSB. Also, the project intends to continue its collaboration with the technology provider (Dr. Forrest Shull) past the end of the grant, to allow a more rigorous quantitative evaluation.

Shell, Elaine↗

Deep-reasoning fault diagnosis - An aid and a model

The design and evaluation are presented for the knowledge-based assistance of a human operator who must diagnose a novel fault in a dynamic, physical system. A computer aid based on a qualitative model of the system was built to help the operators overcome some of their cognitive limitations. This aid differs from most expert systems in that it operates at several levels of interaction that are believed to be more suitable for deep reasoning. Four aiding approaches, each of which provided unique information to the operator, were evaluated. The aiding features were designed to help the human's casual reasoning about the system in predicting normal system behavior (N aiding), integrating observations into actual system behavior (O aiding), finding discrepancies between the two (O-N aiding), or finding discrepancies between observed behavior and hypothetical behavior (O-HN aiding). Human diagnostic performance was found to improve by almost a factor of two with O aiding and O-N aiding.

Yoon, Wan Chul↗

An automated procedure for material parameter evaluation for viscoplastic constitutive models

An automated procedure is presented for evaluating the material parameters in Walker's exponential viscoplastic constitutive model for metals at elevated temperature. Both physical and numerical approximations are utilized to compute the constants for Inconel 718 at 1100 F. When intermediate results are carefully scrutinized and engineering judgement applied, parameters may be computed which yield stress output histories that are in agreement with experimental results. A qualitative assessment of the theta-plot method for predicting the limiting value of stress is also presented. The procedure may also be used as a basis to develop evaluation schemes for other viscoplastic constitutive theories of this type.

Imbrie, P. K.↗

Detection of Extraterrestrial Life. Method II- Optical Rotatory Dispersion

The object of this study is to develop polarimetric methods to detect the presence of DNA (deoxyribonucleic acid) or its congeners in soil suspensions, and through these methods determine the existence of life (as known terrestrially) on other planets. The cotton region associated with optically active organic compounds is being used to detect and characterize the compounds above. An apparatus has been designed and assembled which can measure optical rotations in systems which strongly attenuate incident-polarized, monochromatic light. This instrument was used to measure the optical rotatory dispersion spectra of nucleosides, a polynucleotide, and proteins whose optical density at 260 microns approached 1.0. This work is discussed in the final report on Contract NASR-85, Detection of Extraterrestrial Life, Method II: Optical Rotatory Dispersion. Recent work in Melpar laboratories has reaffirmed these rotatory dispersion spectra. Based upon the analysis of the optical components associated with this apparatus, however, these measurements must be considered as qualitative rather than quantitative. The reason for this is discussed in greater detail subsequently in this report. In addition, an evaluation of the theoretical and instrumental aspects of making rotatory-dispersion measurements in the cotton region has resulted in a procedure for measuring optical rotation.

LIFE DETECTOR↗

Study of solar cell welds

The thermal imaging technique was evaluated for its capabilities in the nondestructive evaluation of solar cell welds. The temperature and spatial resolution of state of the art instrumentation was sufficient for both qualitative and quantitative determination of the quality of solar cell welds. The addition of color digitized thermography enhanced the aspects of the thermographic display and allowed easily computerized testing procedures. For automated testing systems an accurate correlation of weld quality with temperature profiles of the welds needs to be performed. In comparison, the holographic technique was complementary with the thermal imaging technique, except that the holographic analysis appeared to be more quantitative at the present time. However, the thermal imaging approach is much more versatile in overall capabilities.

Workman, G. L.↗

Vertical transport in the atmosphere: Measurement capabilities and requirements of VHF radars, part 1.6A

Mass exchange, mixing on transport in the atmosphere involves reversible processes, i.e., any kind of organized motions such as wave and large scale flows, and nonreversible processes, i.e., molecular and turbulent diffusion. Without evaluating in detail the relative efficiency of these processes, an attempt is made to summarize those phenomena which can be qualitatively (and eventually also quantitatively) observed with VHF radars. Only mixing in the vertical direction is considered, since this appears to be the essential part of transport processes to which VHF radars can contribute better understanding. Mixing processes in the troposphere are discussed. Possible contributions of VHF radars to the study the mass exchange processes between the troposphere and stratosphere are studied. Transport in the middle atmosphere is briefly summarized, since it is in principle similar to transport in the lower atmosphere.

Rottger, J.↗

Ice-lubricated gravity spreading of the Olympus Mons aureole deposits

The huge aureole deposits and the perimeter scarp of Olympus Mons in the Tharsis region of Mars were first observed by Mariner 9. It is pointed out that no other Martian volcano approaches the size of Olympus. Hypotheses of aureole formation are discussed and evaluated. It is concluded that gravity-sliding and gravity-spreading models for the Olympus Mons aureoles can account qualitatively for the observations regarding surface morphology, structure, and size. The presence of the basal scarp can also be understood. However, the proposed models require detachment between the aureoles and the substrate. In the present investigation, the proposal is made that widespread detachment may have occurred within a basal layer containing approximately 10 percent by volume of interstitial or interbedded ice.

Tanaka, K. L.↗

DAWN (Design Assistant Workstation) for advanced physical-chemical life support systems

This paper reports the results of a project supported by the National Aeronautics and Space Administration, Office of Aeronautics and Space Technology (NASA-OAST) under the Advanced Life Support Development Program. It is an initial attempt to integrate artificial intelligence techniques (via expert systems) with conventional quantitative modeling tools for advanced physical-chemical life support systems. The addition of artificial intelligence techniques will assist the designer in the definition and simulation of loosely/well-defined life support processes/problems as well as assist in the capture of design knowledge, both quantitative and qualitative. Expert system and conventional modeling tools are integrated to provide a design workstation that assists the engineer/scientist in creating, evaluating, documenting and optimizing physical-chemical life support systems for short-term and extended duration missions.

Rudokas, Mary R.↗

Effective Forces Between Colloidal Particles

Colloidal suspensions have proven to be excellent model systems for the study of condensed matter and its phase behavior. Many of the properties of colloidal suspensions can be investigated with a systematic variation of the characteristics of the systems and, in addition, the energy, length and time scales associated with them allow for experimental probing of otherwise inaccessible regimes. The latter property also makes colloidal systems vulnerable to external influences such as gravity. Experiments performed in micro-ravity by Chaikin and Russell have been invaluable in extracting the true behavior of the systems without an external field. Weitz and Pusey intend to use mixtures of colloidal particles with additives such as polymers to induce aggregation and form weak, tenuous, highly disordered fractal structures that would be stable in the absence of gravitational forces. When dispersed in a polarizable medium, colloidal particles can ionize, emitting counterions into the solution. The standard interaction potential in these charged colloidal suspensions was first obtained by Derjaguin, Landau, Verwey and Overbeek. The DLVO potential is obtained in the mean-field linearized Poisson-Boltzmann approximation and thus has limited applicability. For more precise calculations, we have used ab initio density functional theory. In our model, colloidal particles are charged hard spheres, the counterions are described by a continuum density field and the solvent is treated as a homogeneous medium with a specified dielectric constant. We calculate the effective forces between charged colloidal particles by integrating over the solvent and counterion degrees of freedom, taking into account the direct interactions between the particles as well as particle-counterion, counterion-counterion Coulomb, counterion entropic and correlation contributions. We obtain the effective interaction potential between charged colloidal particles in different configurations. We evaluate two- and three-body forces in the bulk as well as study the influence of soft walls. We qualitatively explain the effects of the walls on the forces and demonstrate that many-body effects are negligible in our system. With adjustments in the parameters, the DLVO pair-potential can describe the results quantitatively. Besides electrostatic interactions, entropic depletion effects that arise from (hard-core) exclusion play an important role in determining the behavior of multi-component colloidal suspensions. A standard theory for depletion forces is due to Asakura and Oosawa and is based on the ideal gas approximation. To go beyond this approximation, we have studied entropic forces in molecular dynamics simulations of systems of hard spheres (the effects of the solvent have been ignored). The effective depletion forces for these systems can be found either from equilibrium distribution functions or from direct momentum transfer calculations. Our results obtained by either method show qualitative differences from the Asakura-Oosawa forces, indicating a longer range, higher value at contact and most importantly a more complicated structure, comprising of several maxima and minima. Our calculations include the determination of effective forces between two spheres, a hard sphere and a wall, and the behavior of a hard sphere near a step-edge and a corner. We also demonstrate that such entropic forces do not necessarily satisfy pairwise additivity.

Tehver, Riina↗

Lidar probing of the atmosphere: Some quantitative aspects

Lidar uses laser energy in radar fashion to observe atmospheric backscattering as a function of range. Because of the short optical and near-optical wavelengths used, very small particles and even the gaseous molecules cause significant scattering. This can complicate the evaluation of the observations by introducing attenuation along the path as a second unknown into the lidar equation. In many cases, however, the observations may be interpreted directly on a qualitative basis and show the distribution of particulate matter in clear air or enable the dimensions of visible cloud to be measured accurately. In other cases, particularly where additional data are available, quantitative solutions can provide useful information on remote targets such as tenuous smoke clouds or haze layers. Examples of such observations are given, illustrating the computational approach to the evaluation of the volume concentration of natural dust and haze layers in the lower atmosphere and the mass concentration of a smoke plume. In both cases lidar data are related to independently obtained data on the particulate concentrations involved.

Collis, R. T. H.↗

Comparison of ERS-1 scatterometer and Florida State University tropical winds

Monthly mean winds from the CMODFD (wind vector data set) ERS-1 Active Microwave Instrument (AMI) scatterometer are evaluated by comparing them to monthly mean tropical Pacific and Indian Ocean wind analyses based on in-situ data. The FSU (an observation based set of fields) winds agree qualitatively with the ERS-1 winds. Magnitudes of the vector differences are 2 to 4 m/s. Evident in the ERS-1 fields are north-south oriented bands which coincide with orbital sampling swaths. These bands are more evident in the curl maps of the mean monthly wind fields. Suitability of the ERS-1 monthly mean wind fields for ocean modeling is evaluated through a comparison of results from a model of the tropical Pacific forced by both FSU and ERS-1 wind fields. Model responses in the eastern equatorial Pacific are similar, and both track variability in the observed sea level. However, ERS-1 wind results do not correlate as well to the monthly variations in the sea level data.

Legler, David M.↗

Aeroacoustic performance of an externally blown flap configuration with several flap noise suppression devices

Small scale model acoustic experiments were conducted to measure the noise produced in the flyover and sideline planes by an engine under the wing externally blown flap configuration in its approach attitude. Broadband low frequency noise reductions as large as 9 dB were produced by reducing the separation distance between the nozzle exhaust plane and the flaps. Experiments were also conducted to determine the noise suppression effectiveness in comparison with a reference configuration of three passive types of devices that were located on the jet impingement surfaces of the reference configuration. These devices produced noise reductions that varied up to 10 dB at reduced separation distances. In addition, a qualitative estimate of the noise suppression characteristics of the separate devices was made. Finally static aerodynamic performance data were obtained to evaluate the penalties incurred by these suppression devices. The test results suggest that further parametric studies are required in order to understand more fully the noise mechanisms that are affected by the suppression devices used.

Mckinzie, D. J., Jr.↗

Motor Configuration Selection for A New Technical Challenge to Develop A 5 MW Cryogenic Motor and Drive

Due to aviation’s appreciable and growing share of humanity’s impact on our environment and estimates that CO2emissions only account for 34% of aviation’s total effective radiative forcing [1], there is a need to reach beyond climate goals that focus only on CO2emissions, such as the US Aviation Climate Action Plan’s [3] goal to reach net-zero carbon emissions by 2050.There is motivation to develop technology that pushes toward future large transport aircraft with net zero climate impact that are highly electrified (i.e., have higher power electrical propulsion system components). This paper describes a new, 6-year technical challenge to address this need by developing a 5 MW superconducting motor and cryogenic drive. Section 1 will detail the motivation for this work. Section 2 will describe the technical challenge and the selected specifications for the motor. Section 3 will present the results of a motor configuration trade study and the down selection of one configuration to develop a detailed design for. The technical challenge focuses on the design of a5 MW superconducting motor and cryogenic drive and demonstration of it at a 2+ MW scale to achieve TRL 3. Both fully superconducting (superconducting stator and rotor) and fully cryogenic (superconducting rotor and cryogenic stator) machine configurations will be explored. An emphasis will be placed on addressing the key tall poles for high power superconducting machines. Further details will be included in the full paper. The requirements and goals of the motor will be detailed. The rated speed (2,000 to 3,000 rpm) is defined to be appropriate for directly driving multi-MW fans or propellers. A range of rated speed is permitted because the motor is not designed for a specific aircraft and to provide design flexibility if AC losses in the stator winding are found to be a significant constraint (i.e., a lower speed can be selected to reduce electrical frequency). Relatively conservative requirements for efficiency (99%) and specific power (20 kW/kg) are defined, because TRL advancement and pushing toward flight readiness is emphasized over performance optimization. However, more aggressive efficiency and specific power goals are specified (99.9% and 40 kW/kg). The 3rd section will present the results of a motor configuration trade study. The study started with a qualitative assessment of sixteen motor configurations based on geometric, mechanical, thermal, and electromagnetic criteria. This assessment has been completed with three evaluators scoring all nine criteria. A configuration down select was made by prioritizing the sixteen configurations into four tiers based on each configuration’s total score and consideration of manufacturability, complexity, and support hardware (e.g., rotary vacuum seals, bearings). Configurations in priority A and B will be further evaluated through quantitative assessments, whereas those in priority C will only be further evaluated if time permits and priority D will not be further evaluated. Eight of the sixteen configurations were down selected for quantitative assessment, which will include analytical calculations and low-to moderate-fidelity finite element analysis to produce a preliminary Pareto front of efficiency versus specific power for each configuration. This assessment emphasizes the calculation of AC losses in the stator winding and an exploration of thermal management approaches to remove that heat and maintain cryogenic temperature. The final paper will include a description of each motor configuration that was considered. The quantitative assessments are underway, and an assessment of one configuration is complete for multiple stator conductor options. The remaining assessments are scheduled to be completed by late March so that the final down select to one configuration can be included in this paper.

Net Zero↗

Advanced composite aileron for L-1011 transport aircraft, task 1

Structural design and maintainability criteria were established and used as a guideline for evaluating a variety of configurations and materials for each of the major subcomponents. From this array of subcomponent designs, several aileron assemblies were formulated and analyzed. The selected design is a multirib configuration with sheet skin covers mechanically fastened to channel section ribs and spars. Qualitative analysis of currently available composite material systems led to the selection of three candidate materials on which comparative structural tests were conducted to measure the effects of environment and impact damage on mechanical property retention. In addition, each system was evaluated for producibility characteristics. From these tests, Thornel 300/5208 unidirectional tape was selected for the front spar and covers, and Thornel 300 fabric/5208 was chosen for the ribs.

Griffin, C. F.↗