An introduction of new features for conventional and hybrid GSHP simulations in eQUEST 3.7
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Wang, Shaojie↗
SEARCH · Engineering Papers
Results for “pump systems”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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LOX/LH2 propulsion system for launch vehicle upper stage, test results
The test results of small LOX/LH2 engines for two propulsion systems, a pump fed system and a pressure fed system are reported. The pump fed system has the advantages of higher performances and higher mass fraction. The pressure fed system has the advantages of higher reliability and relative simplicity. Adoption of these cryogenic propulsion systems for upper stage of launch vehicle increases the payload capability with low cost. The 1,000 kg thrust class engine was selected for this cryogenic stage. A thrust chamber assembly for the pressure fed propulsion system was tested. It is indicated that it has good performance to meet system requirements.
Ikeda, T.↗
Thin hybrid capillary two-phase cooling system
A novel hybrid two-phase cooling system was developed that integrated a mechanically pumped two-phase loop with a capillary-driven two-phase cooling device. The latter cooling mechanism was based on evaporation/boiling from wick structures made by sintering copper particles on the interior surfaces of a copper cold plate. The cold plate provided cooling to two surfaces and each of them included four heaters in series. The novelty of the developed technology was preventing flooding of the evaporator wicks by isolating the evaporation surface from the pumped liquid flow that fed them. This arrangement allowed for a high liquid feed flow rate much greater than would be allowed by a capillary pumped system while maintaining a low thermal resistance at the evaporation surface. Using this approach, the cooling system removed over 850 W with a low pumping power below 1.0 W while using R245fa as the working fluid. The equivalent heat fluxes exceeded 970 W/cm 2 over areas less than 0.12 cm 2 . The measured thermal resistance was as low as 0.09 K-cm 2 /W. The presented thermal management solution enables an increase in the power of high heat flux electronic devices beyond the state-of-the-art.
42 ENGINEERING↗
New candidate lasers for power beaming and discussion of their applications
Solar power has obvious advantages for long-duration high-power laser operations in space, provided that cost effective conversion of solar photons to laser photons can be accomplished. Both the CO baseline system and the iodine direct-pumped system described in the present paper imply total system weights of 50 to 150 thousand kilograms per 100 MW of power transmitted. To equal the contemplated 5 to 10 GW of each microwave-linked space power system now being studied would require 50 to 100 STAG-type devices having total weights in orbit in the range of (2.5 to 15.0) by 10 to the sixth kilograms. The analysis indicates that laser options can be from 2 to 20 times more favorable weight-wise than other space power system options. The cost advantages would scale similarly.
Rather, J. D. G.↗
Magnification of starting torques of dc motors by maximum power point trackers in photovoltaic systems
Direct current (dc) motors are used in terrestrial photovoltaic (PV) systems such as in water-pumping systems for irrigation and water supply. Direct current motors may also be used for space applications. Simple and low weight systems including dc motors may be of special interest in space where the motors are directly coupled to the solar cell array (with no storage). The system will operate only during times when sufficient insolation is available. An important performance characteristic of electric motors is the starting to rated torque ratio. Different types of dc motors have different starting torque ratios. These ratios are dictated by the size of solar cell array, and the developed motor torque may not be sufficient to overcome the load starting torque. By including a maximum power point tracker (MPPT) in the PV system, the starting to rated torque ratio will increase, the amount of which depends on the motor type. The starting torque ratio is calculated for the permanent magnet, series and shunt excited dc motors when powered by solar cell arrays for two cases: with and without MPPT's. Defining a motor torque magnification by the ratio of the motor torque with an MPPT to the motor torque without an MPPT, a magnification of 3 was obtained for the permanent magnet motor and a magnification of 7 for both the series and shunt motors. The effect of the variation of solar insolation on the motor starting torque was covered. All motor types are less sensitive to insolation variation in systems including MPPT's as compared to systems with MPPT's. The analysis of this paper will assist the PV system designed to determine whether or not to include an MPPT in the system for a specific motor type.
Appelbaum, Joseph↗
Experimental Activities with the IELLLO Lithium-Lead Facility
Fusion power offers the prospect of an almost inexhaustible source of energy for future generations. Although this may be true, it also presents so far serious scientific and engineering challenges. Breeding Blanket is one of key components of future fusion reactors, since it directly involves tritium breeding and energy extraction, both of them critical to development of fusion power. To deal with the development of Breeding Blankets, ENEA (Italian National Agency for New Technologies, Energy and Sustainable Economic Development) designed and built a lead lithium loop (IELLLO: Integrated European Lead Lithium Loop): the experiment aims to support R and D activities for the conceptual and preliminary design of the European test blanket systems. IELLLO was completed, installed and operated at ENEA Brasimone Research Centre. The purpose of this work is to describe the experimental activities that have been carried out concerning the qualification of the facility, and relative instrumentations, for lead lithium applications. A series of thermo-hydraulic investigations on IELLLO facility has been elaborated: lead lithium pressure transducers, heat exchanger, permanent magnet pumping system, mass flow meters and air cooler have been tested. The absolute pressure meter in contact with Pb-16Li was qualified in pressure range up to 10 bar and temperature up to 400 deg. C. The installation of new kinds of Pb-16Li differential pressure transducers will allow to check the pump characteristic curve and accurately calculate valves pressure drops. These factors could give a better information for the thermo-hydraulic qualification of the facility. Vortex Mass Flow Meter has shown good results in terms of accuracy. The performance has been validated by thermal balance with a dedicated heating system. Nevertheless, the installations of different types of mass flow meters will enable to test IELLLO at ITER relevant conditions, and at lower mass flow rates than those tested up to now. The new pumping system with a PM Pump, was qualified for the first time in Pb-16Li, and the procedure for the operation and maintenance of the pump was developed. The pump is able to supply a mass flow rate in the range from 1.2 to 2.4 kg/s with a temperature of Pb-16Li up to 550 deg. C in the test section. Significant results have been obtained also for the heat exchanger, which has shown high efficiencies, even more than expected. Likewise, the Air Cooler has been verified to be able to cool Pb-16Li in a relatively short time, even at the worst temperature and mass flow conditions. (authors)
42 ENGINEERING↗
Peristaltic pump-based low range pressure sensor calibration system
Peristaltic pumps were normally used to pump liquids in several chemical and biological applications. In the present study, a peristaltic pump was used to pressurize the chamber (positive as well negative pressures) using atmospheric air. In the present paper, we discuss the development and performance study of an automatic pressurization system to calibrate low range (millibar) pressure sensors. The system includes a peristaltic pump, calibrated pressure sensor (master sensor), pressure chamber, and the control electronics. An in-house developed peristaltic pump was used to pressurize the chamber. A closed loop control system has been developed to detect and adjust the pressure leaks in the chamber. The complete system has been integrated into a portable product. The system performance has been studied for a step response and steady state errors. The system is portable, free from oil contaminants, and consumes less power compared to existing pressure calibration systems. The veracity of the system was verified by calibrating an unknown diaphragm based pressure sensor and the results obtained were satisfactory.
46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
Installing Deep Groundwater Monitoring Wells in a Volcanic Dominated Rift Basin: Los Alamos National Laboratory, New Mexico - 17594
Los Alamos National Laboratory (LANL, or the Laboratory) is located in northern New Mexico near the west margin of the Espanola Basin. LANL is underlain by a complex basin-fill sequence of alluvial fan deposits, volcanic tuff, basaltic and dacitic lavas, and riverine deposits. On-going environmental remediation and characterization activities have evolved to improve the performance of groundwater monitoring wells, ensuring they yield representative groundwater and core samples. Groundwater occurs as canyon-fill alluvial water, perched intermediate-depth water associated with the basalts and other local-scale perching horizons, and as a regional-scale aquifer that is the main water supply for the area. Anthropogenic contaminants are found in all three groundwater zones. The regional aquifer below LANL is nominally 1000-1400 feet below ground surface (bgs). Monitoring wells at the Laboratory, are therefore, among the deepest routinely installed in the US. Logistical challenges at LANL include steep terrain, widespread cultural sites, and threatened and endangered species habitat restrictions. Additionally, the cost of installing monitoring wells is high because of groundwater depths and the variable drilling techniques that are required to characterize and install wells in a complex geologic environment. A major challenge to the characterization approach at LANL has been to meet sample quality requirements while minimizing drilling costs. In the late 1990's threaded drill-casing was advanced by rotary drilling methods using compressed air as the only circulation fluid. This resulted in relatively low impacts to the geochemical integrity of rock and groundwater samples, but led to frequent episodes of stuck casing. Additional fluids were introduced to the air-rotary program, improving penetration rates, but also resulting in non-representative groundwater samples due to long-term impacts to the aquifer in the vicinity of the well screen. Mud-rotary drilling was incorporated into the program, but it also had significant long-term impacts on groundwater quality, and often inhibited identification of perched groundwater zones and accurate identification of the water table in the regional aquifer. Current drilling practice makes limited use of fluid additives (e.g. foam) to supplement air circulation methods in order to advance drill casing through the vadose zone. Starting about 100 feet above the water table, drill casing is advanced to the target horizon in the regional aquifer using only air and municipal water (when needed) for circulation. Additionally, the threaded drill casing couplings have been replaced with welded connections, significantly reducing the occurrence of stuck casing. Careful observations of water production and water levels during drilling, coupled with the ability to retract casing for video and geophysical logs, now allows for robust characterization of perched groundwater systems and accurate definition of the top of regional saturation. Recent advances in the drilling program include combined dual-rotary/sonic drilling to depths up to 1150 feet and dual-rotary casing advance at angles up to 25 deg. from vertical. The former allows for core collection with minimal fluid addition, thereby preserving pore water chemistry. The latter method allows for well installation into portions of the aquifer otherwise inaccessible due to constraints at the surface (e.g., cultural sites or topography). Similar to the development of drilling techniques, both well design and groundwater sampling system design have evolved throughout the program. Current well design emphasizes a minimal annulus of filter pack, maximum screen slot size based on formation sieve analyses, and thorough well development to mitigate formation damage due to drilling. To sample groundwater at multiple levels in the same well, earlier sampling systems included Westbay{sup R} multi-zone systems and dual-screen single-pump and dual-screen dual-pump systems designed in collaboration with Baski, Inc. These multi-zone sampling systems proved difficult to develop and maintain given the depth to groundwater, and most current well installations are configured with a single screen and a submersible pump. The ability to purge from a well-developed single-screen well has substantially improved the collection of representative groundwater samples. A carefully crafted groundwater characterization program in target aquifers at depths ranging from 1,000 to 1,400 feet bgs within a complex geologic setting, while also retaining the ability to collect representative core and groundwater samples, may have application at a number of sites throughout the environmental industry. Optimizing each well to meet program objectives while reducing total project costs benefits all environmental investigations. (authors)
12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
Wireless Sensor for Measuring Pump Efficiency: Small Business Voucher Project with KCF Technologies
This document is to fulfill the final report requirements for the Small Business Voucher (SBV) CRADA project with ORNL and KCF Technologies (CRADA/NFE-16-06133). Pumping systems account for nearly 20% of the world’s electrical energy demand and range from 25-50% of the energy usage in many industrial and building power plants. The energy cost is the largest element in the total cost of owning a pump (~40%). In response to a recent DOE mandate for improved pump efficiency pump manufacturers are preparing for the changes that the impending regulations will bring, including design improvements. This mandate also establishes a need for new low cost pump efficiency measurement systems. The standard industry definition of pump efficiency is the mechanical water horsepower delivered divided by the electrical horsepower input to the motor. KCF Technologies has developed a new sensor measurement technique to estimate fluid pump efficiency using a thermodynamic approach. KCF Technologies applied for a SBV grant with ORNL as the research partner. KCF needed a research partner with the proper facilities to demonstrate the efficacy of its wireless sensor unit for measuring pump efficiency. The ORNL Building Technologies Research and Integration Center (BTRIC) test resources were used to test and demonstrate the successful measurement of pump efficiency with the KCF sensor technology. KCF is now working on next steps to commercialize this sensing technology.
42 ENGINEERING↗
Fermilab SRF cryomodule operational experience
Fermi National Accelerator Laboratory is constructing an Advanced Accelerator Research and Development facility at New Muon Lab. The cryogenic infrastructure in support of the initial phase of the facility consists of two Tevatron style standalone refrigerators, cryogenic distribution system as well as an ambient temperature pumping system to achieve 2K operations with supporting purification systems. During this phase of the project a single Type III plus 1.3 GHz cryomodule was installed, cooled and tested. Design constraints of the cryomodule required that the cryomodule individual circuits be cooled at predetermined rates. These constraints required special design solutions to achieve. This paper describes the initial cooldown and operational experience of a 1.3 GHz cryomodule using the New Muon Lab cryogenic system.
43 PARTICLE ACCELERATORS↗
Analysis of a 10 megawatt space-based solar-pumped neodymium laser system
A ten megawatt solar-pumped continuous liquid laser system for space applications is examined. It is found that a single inflatable mirror of 434 m diameter used in conjunction with a conical secondary concentrator is sufficient to side pump a liquid neodymium lasant in an annular tube of 6 m length and 1 m outer and 0.8 m inner diameter. About one fourth of intercepted radiation converging on the laser tube is absorbed and one fifth of this radiation is effective in populating the upper levels. The liquid lasant is flowed through the annular laser cavity at 1.9 m/s and is cooled via a heat exchanger and a large radiator surface comparable in size to the concentrating mirror. The power density of incident light within the lasant of approximately 68 watt/cu cm required for cw operation is exceeded in the present annular configuration. Total system weight corresponds to 20,500 kg and is thus capable of being transported to near Earth orbit by a single shuttle flight.
Kurweg, U. H.↗
Electrification of residential and commercial buildings integrated with hybrid renewable energy systems: A techno-economic analysis
Here, this study assesses the techno-economic viability of city-scale building electrification, comparing a base case scenario with conventional HVAC systems to an electrified scenario with heat pump systems. EnergyPlus simulations reveal a 28% increase in annual electricity consumption in the electrified scenario, shifting the peak consumption from summer to winter with a 49% surge. Hybrid renewable energy systems (HRESs) are then evaluated using HOMER Pro, considering renewable penetration from 0% to 100%. The net present cost (NPC) of the base case and electrified scenarios range from $\$10.34$ to $\$24.38$ billion and $\$8.79$ to $\$50.31$ billion, respectively. Sensitivity analysis explores the impact of carbon tax, fuel price, and renewable subsidies on HRESs in the electrified scenario. Results indicate that applying a carbon tax up to $\$120$/tonne of CO 2 increases the optimum renewable fraction from 5% to 26%, while higher fuel prices and renewable subsidies further enhance the feasibility by shifting the optimum renewable fraction to 60% and 54%, respectively, demonstrating the interplay between economic factors and renewable integration in electrified urban contexts.
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
Commerical application of rocket engine turbopump technology
This paper describes how commercial pump technology was modified for rocket engine application by trading long life for low weight. The component life of typical turbopump components is presented, and the modes of failure will be discussed. A comparison of the basic commercial and rocket engine pump requirements such as flow, pressure, etc. is made. It is concluded that rocket engine pump technology can be applied directly only if similar basic requirements exist in emergency or stand-by equipment. The specific design requirements for rocket engine turbopumps are presented and the need for high speeds is explained by the weight-speed relationship and the optimum NPSH of the tank and pump system. The trend of required rocket engine pump discharge pressure and future operational requirements is predicted. The need for inducers and boost pumps in rocket engines is explained, and the results of the flat-plate-inducer cavitation therein are briefly presented. Design solutions and material selections for high-pressure pump housings, ultra-high tip speed impellers, and pump packaging are demonstrated. As a typical example of utilizing rocket engine technology for commercial application, a helicopter stand-by engine i shown. This standby engine is designed from existing rocket engine components, using JATO rockets as the prime energy source.
Turbopump↗
A Completely Solid-State Tunable Ti:Sapphire Laser System
Compact, completely solid-state tunable pulsed laser system passively cooled developed for potential employment in aircraft and sounding-rocket lidar experiments. Ti:sapphire based laser system pumped with frequency-doubled diode-pumped Nd:YAG. Rugged, self-contained system extremely flexible and provides pulsed output at specific frequencies with low input-power requirements. In-situ measurements enables scientists to study upper-atmosphere dynamics. Tuning range easily extended to bands between 650-950 nm in order to study other atmospheric constituents.
Guerra, David V.↗
Superhydrophobic heat exchangers delay frost formation and enhance efficency of electric vehicle heat pumps
The number of electric vehicles has rapidly expanded as high-performance automotive lithium-ion batteries have become more affordable. However, the range of electric vehicles decreases in cold climates partly because of the additional thermal loads associated with cabin heating. One way to improve the efficiency of cabin heating is to replace resistive heating elements with an air-source heat pump system. However, to gain the full benefit of heat pumping, frost formation on the outdoor heat exchanger must be minimized. In this work, we modified the surface wettability of aluminum louvered-fin automotive heat pump evaporators and tested them under realistic operating conditions in a transcritical carbon dioxide (CO 2 ) heat pump. Each heat exchanger underwent several consecutive frosting and defrosting cycles to understand the cyclic performance of the system. The heat exchanger with a superhydrophobic outer surface was able to delay frost formation and maintain higher heat transfer rates when compared to heat exchangers with higher surface energies (hydrophilic). The delayed frost formation resulted in a system efficiency benefit in the first few frosting cycles but diminished in later cycles due to water retention and incomplete defrosting. However, for most automotive applications the superhydrophobic heat exchanger showed substantial benefits for normal driving trips. We report the scalable and optimized superhydrophobic heat exchangers developed here have the potential to increase the efficiency of automotive heat pumps and consequently increase the range and reduce energy consumption of electric vehicles.
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
System and method of detecting cavitation in pumps
A system and method for detecting cavitation in pumps for fixed and variable supply frequency applications is disclosed. The system includes a controller having a processor programmed to repeatedly receive real-time operating current data from a motor driving a pump, generate a current frequency spectrum from the current data, and analyze current data within a pair of signature frequency bands of the current frequency spectrum. The processor is further programmed to repeatedly determine fault signatures as a function of the current data within the pair of signature frequency bands, repeatedly determine fault indices based on the fault signatures and a dynamic reference signature, compare the fault indices to a reference index, and identify a cavitation condition in a pump based on a comparison between the reference index and a current fault index.
42 ENGINEERING↗
Environmental calibration chamber operations
Thermal vacuum capabilities are provided for the development, calibration, and functional operation checks of flight sensors, sources, and laboratory and field instruments. Two systems are available. The first is a 46 cm diameter diffusion pumped vacuum chambler of the bell jar variety. It has an internal thermal shroud, LN2 old trap, two viewing ports, and various electrical and fluid feedthroughs. The other, also an oil diffusion pumped system, consists of a 1.8 m diameter by 2.5 m long stainless steel vacuum tank, associated pumping and control equipment, a liquid nitrogen storage and transfer system and internal IR/visible calibration sources. This is a two story system with the chamber located on one floor and the pumping/cryogenic systems located on the floor below.
Lester, D. L.↗
Ground Source Heat Pump Computational Results
This data submission includes simulation results for ground loop heat pump systems located in 6 different cities across the United States. The cities are Boston, MA, Dayton, OH, Omaha, NE, Orlando, FL, Sacramento, CA, and St. Paul, MN. These results were obtained from the two-dimensional geothermal computer code called GEO2D. GEO2D was written as part of this DOE funded grant. The results included in this submission for each of the 6 cities listed above are: 1) specific information on the building being heated or cooled by the ground loop geothermal system, 2) some extreme values for the building heating and cooling loads during the year, 3) the inputs required to carry out the simulation, 4) a plot of the hourly building heating and cooling loads throughout the year, 5) a plot of the fluid temperature exiting the ground loop for a 20 year period, 6) a plot of the heat exchange between the ground loop and the ground for a 20 year period, and 7) ground and ground loop temperature contour plots at different times of the year for the 20 year period.
15 GEOTHERMAL ENERGY↗