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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Demonstration of the Viability and Evaluation of Production Costs for Biomass-Infused Coal Briquettes

This project was split into four main areas, first to identify the best combination of coal and biomass, second, create and test lab quantity of preferred combinations, Third, create a sizeable quantity for larger scale handling and consuming analysis and fourth, to provide analysis for a commercial scale production capacity. Samples of coal and biomass were collected. Five coals, representing the three major coal ranks, were collected including one bituminous, two sub-bituminous, and two lignite samples. In addition, three square bales (~50 lbs/bale) each of corn Stover and switch grass were collected with one bale of each sample processed through a hammer mill to approximately -5 mesh. A third sample of sawdust was collected once experimentation began at the University of Kentucky. Multiple combinations of coal and biomass; coal, biomass, with biomass binder, were tested until a formulation was identified that could meet the requirement criteria. Based on the results of the binderless briquetting evaluations, the CS/Sub-bit combinations was selected for extended evaluation at a 10% biomass addition rate while the WS/Bitum combination was selected for extended evaluation at a 30% biomass-addition rate. With the final results of the selection process complete, the CoalTek continuous production pilot plant in Tucker GA was outfitted with the specialized blending equipment and two 1/4 ton production runs of biomass and binder subbituminous coal briquettes were completed. These briquettes were later used for a calorific test burn at the University of North Dakota. The first formulation included subbituminous coal, corn stover and a corn starch binder the second formulation included subbituminous coal, wheat stover and corn starch binder.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2015

SHMTools: Structural Health Monitoring Software for Aerospace, Civil, and Mechanical Infrastructure

Structural Health Monitoring (SHM) involves a multitude of processes designed to detect damage in situ on various types of structures, from aircraft and buildings to bridges and mechanical infrastructure. In an early example of SHM, railroad wheeltappers used a hammer to strike train wheels to determine if there was damage present. At Los Alamos, scientists have developed SHMTools, a software suite that provides more than 100 advanced algorithms that quickly prototype and evaluate damage-detection processes. The software consists of modular MATLAB routines covering the three main stages of SHM: data acquisition, feature extraction, and feature classification. Multiple sensing modalities are supported, including acceleration, strain, and guided-wave data, all of which have been widely used in SHM practice.

42 ENGINEERING↗
DOE OSTI2015

Documentation and Instructions for Running Two Python Scripts that Aid in Setting up 3D Measurements using the Polytec 3D Scanning Laser Doppler Vibrometer

Sandia National Laboratories has recently purchased a Polytec 3D Scanning Laser Doppler Vibrometer for vibration measurement. This device has proven to be a very nice tool for making vibration measurements, and has a number of advantages over traditional sensors such as accelerometers. The non-contact nature of the laser vibrometer means there is no mass loading due to measuring the response. Additionally, the laser scanning heads can position the laser spot much more quickly and accurately than placing an accelerometer or performing a roving hammer impact. The disadvantage of the system is that a significant amount of time must be invested to align the lasers with each other and the part so that the laser spots can be accurately positioned. The Polytec software includes a number of nice tools to aid in this procedure; however, certain portions are still tedious. Luckily, the Polytec software is readily extensible by programming macros for the system, so tedious portions of the procedure can be made easier by automating the process. The Polytec Software includes a WinWrap (similar to Visual Basic) editor and interface to run macros written in that programming language. The author, however, is much more proficient in Python, and the latter also has a much larger set of libraries that can be used to create very complex macros, while taking advantage of Python’s inherent readability and maintainability.

47 OTHER INSTRUMENTATION↗
DOE OSTI2015

LLNL Data Disk Evaluation Report and Information Gathering Document #449.R1.3

This is a report on Data Storage Disk Evaluation and characterization. The purpose of this memo is to capture new recipients due to some recent characterization issues with the Hammer Mill process. The Data Storage Disk Evaluation report was generated utilizing data acquired during 2009 and 2010 from submitted storage media.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2017

Ground to Space Geoacoustic Characterization during the DAG Experiment

It is therefore of paramount importance to quantify the three dimensional propagation characteristics of infrasound from buried sources. Despite initial success with using an octocopter to quantify ground motion with a seismic hammer (Jones et al., 2015), attempts to capture buried explosion sources using this method have proven very difficult. Even when successful, octocopter-borne sensors suffer from high levels of background noise, have limited flight time due to battery life, and require substantial resources to deploy.

47 OTHER INSTRUMENTATION↗
DOE OSTI2017

Advanced Scientific Computing Research Exascale Requirements Review. An Office of Science review sponsored by Advanced Scientific Computing Research, September 27-29, 2016, Rockville, Maryland

The widespread use of computing in the American economy would not be possible without a thoughtful, exploratory research and development (R&D) community pushing the performance edge of operating systems, computer languages, and software libraries. These are the tools and building blocks — the hammers, chisels, bricks, and mortar — of the smartphone, the cloud, and the computing services on which we rely. Engineers and scientists need ever-more specialized computing tools to discover new material properties for manufacturing, make energy generation safer and more efficient, and provide insight into the fundamentals of the universe, for example. The research division of the U.S. Department of Energy’s (DOE’s) Office of Advanced Scientific Computing and Research (ASCR Research) ensures that these tools and building blocks are being developed and honed to meet the extreme needs of modern science. See also http://exascaleage.org/ascr/ for additional information.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2018

Modal data for the BARC challenge problem Test Report

Modal testing was performed on the uncut BARC structure as a whole and broken into its two sub-assemblies. The structure was placed on soft foam during the test. Excitation was provided with a small modal hammer attached to an actuator. Responses were measured using a 3D Scanning Laser Doppler Vibrometer. Data, shapes, and geometry from this test can be downloaded in Universal File Format from the Sandia Connect SharePoint site.

47 OTHER INSTRUMENTATION↗
DOE OSTI2016

Evaluation and correction of timing inconsistencies from the Thor 1 and Thor 2 experiments at the Nevada National Security Site.

Active source seismic data was collected at the Nevada National Security Site using the Seismic Hammer(TM) (SH), under contract from HK Exploration. The SH generates a seismic pulse by dropping a 13 metric ton mass from a height of 1.5 m. Post-survey evaluation of collected data revealed inconsistencies in shot trigger time that required additional analysis and correction using cross-correlation and/or time shifts derived from manual picks of trigger times. While the primary analysis for which this data set was collected is independent of the knowledge of shot trigger time, other processing methods require highly precise knowledge of the trigger time. In order to make the Thor data set more usable to the larger community, additional work was undertaken. Results using the preferred method of cross-correlation were found to be satisfactory. An improved timing fiducial approach is required to reduce timing errors.

47 OTHER INSTRUMENTATION↗
DOE OSTI2018

Accelerated Stress Testing on Multichannel Drivers—Updated Test Results

This report is the second in a series of studies about accelerated stress testing (AST) of drivers used for SSL luminaires. Two-stage drivers intended for use in downlights, troffers and street lights were selected to undergo exposure to an AST environment consisting of 75°C and 75% relative humidity (7575). The 7575 AST environment was chosen for this study because a previous study demonstrated that 38% of a sample population of 6-inch downlights failed in less than 2,500 hours in these conditions. A mixture of single-channel (i.e., one output current channel designed for use with one LED primary) and multichannel (i.e., separate output current channels designed for use with multiple for LED primaries) two-stage drivers were exposed to the 7575 environment. This report provides updated AST test results for only the multichannel driver products. The multichannel driver population consisted of three products (with two-stage architecture) and a total of five samples. In addition to AST results, the product life distribution (Weibull analysis) of two-stage driver Hammer Test samples is reported.

42 ENGINEERING↗
DOE OSTI2018

Modal Frequency Identification of a Cylindrical Object from Noisy Vibrational Response Measurements

The investigation of the vibrational response of a cylindrical object in a noisy environment (a pipe in air) to impact excitations provided by a cam-driven, hammer-like surface, randomly excited by an electric motor is of high interest—especially when potential anomalies can occur. This project encompasses all of the components from modeling to validation to controlled testing and signal processing in order develop a real-time system capable of on-board performance and monitoring.

42 ENGINEERING↗
DOE OSTI2020

Herbaceous Feedstock 2019 State of Technology Report

The U.S. Department of Energy (DOE) promotes the production of advanced liquid transportation fuels from lignocellulosic biomass by funding fundamental and applied research that advances the State of Technology (SOT). As part of its involvement with this mission, Idaho National Laboratory (INL) completes an annual SOT report for biomass feedstock logistics. This report summarizes supply system impacts of Bioenergy Technologies Office (BETO)-funded research and development efforts at INL and elsewhere (such as the High-Tonnage Feedstock Logistics projects (Webb et al. 2013a, Webb et al. 2013b, Webb et al. 2013c, Webb and Sokhansanj 2014, Sokhansanj et al. 2014)) that lead to improvements in feedstock supply systems. These include improvements to and observed performance of innovative harvest and collection methods, storage technologies, transportation and handling approaches, and advanced preprocessing technologies. Biomass quality and variability, and the interface between feedstock quality and conversion performance are key drivers in addition to delivered feedstock cost. In this report, we estimate the benefits of R&D improvements to individual supply system unit operations and present the status of feedstock logistics technology development for converting biomass into biofuels. These analyses are supported by experimental data where possible and help to align the SOT relative to the cost goals defined in the Multi-Year Program Plan. The 2019 Herbaceous SOT incorporates several technology changes in feedstock preprocessing and introduces opportunities from the integrated landscape management (ILM) strategy and increased grower participation to reduce biomass access costs, while maintaining or improving grower profitability. During FY18 uneven flow from the horizontal bale grinder was identified as a significant issue limiting preprocessing system throughput. Based on FSL-funded research at INL, the 2019 Herbaceous SOT replaces the horizontal bale grinder used in the first stage size reduction with a bale processor. The improved uniformity of biomass flow entering the PDU eliminated slugging flow from the first stage size reduction and improved the throughput of downstream operations. In order to achieve moisture reduction through frictional heating during grinding (which allowed elimination of the costly rotary drum dryer in previous SOTs), the second stage grinder was changed from a rotary shear, which does not remove moisture, back to a hammer mill. Finally, the 2019 Herbaceous SOT introduces modified three-pass and two-pass corn stover supply curves derived from the BT16 resource assessment, based on FY19 modeling results (WBS 4.2.1.20) quantifying economic benefits of ILM in the supply area, together with modeling results (WBS 1.2.1.5) identifying ILM strategies to increase grower participation. The 2019 Herbaceous SOT report documents the current modeled cost of an herbaceous feedstock supply system from harvest to the pretreatment reactor throat for hydrocarbon fuel production via biochemical conversion, based on equipment and processes now available or potentially available in the near term. The modeled cost also considers both the required quality and the availability of the biomass resources. The 2019 Herbaceous SOT predicts a modeled delivered feedstock cost of $81.37 /dry ton (2016$); this is a $2.30/dry ton (2016$) decrease from the 2018 Herbaceous SOT. Technology improvements that contributed to this modeled cost reduction include reduced cost for the new preprocessing design and quantification of the opportunities of the integrated landscape management (ILM) strategy and an increased grower participation rate to reduce the grower payment portion of biomass access costs, while maintaining or improving grower profitability. A greenhouse gas emissions (GHG) assessment was completed by Argonne National Laboratory using the 2019 Greenhouse Gases, Regulated Emissions, and Energy use in Transportation model, estimating an increase of 14.89 kg CO2e/ton from the 2018 SOT (69.27 kg CO2e/ton in 2018 to 84.16 kg CO2e/ton in 2019). The increase of energy consumption during preprocessing along with higher transportation distance to access low cost biomass from further distance contributed to the increase of GHG emissions in the 2019 Herbaceous SOT. The reason for the increased transportation distances was the cost tradeoff of going farther from the biorefinery to access the cheaper ILM-derived counties (the cheaper price outweighed the cost of increased supply radius).

09 BIOMASS FUELS↗
DOE OSTI2020

Herbaceous Feedstock 2018 State of Technology Report

The U.S. Department of Energy (DOE) promotes the production of advanced liquid transportation fuels from lignocellulosic biomass by funding fundamental and applied research that advances the state of technology (SOT). As part of its involvement with this mission, Idaho National Laboratory (INL) completes an annual SOT report for biomass feedstock logistics. This report summarizes supply system impacts of Bioenergy Technologies Office (BETO)-funded research and development efforts at INL and elsewhere (such as the High-Tonnage Feedstock Logistics projects (Webb et al. 2013a, Webb et al. 2013b, Webb et al. 2013c, Webb and Sokhansanj 2014, Sokhansanj et al. 2014) that lead to improvements in feedstock supply systems. These include improvements to and observed performance of innovative harvest and collection methods, storage technologies, transportation and handling approaches, and advanced preprocessing technologies. Biomass quality and variability, and the interface between feedstock quality and conversion performance are key drivers in addition to delivered feedstock cost. In this report, we estimate the benefits of R&D improvements to individual supply system unit operations, and present the status of feedstock logistics technology development for converting biomass into biofuels. These analyses are supported by experimental data where possible, and help to align the SOT relative to the cost goals defined in the Multi-Year Program Plan. The 2018 Herbaceous SOT aligned feedstock logistic design with current biorefinery’s design capacity utilized by biochemical conversion platform. Currently biochemical conversion platform utilizes a 725,000 dry ton/year biorefiney design for the techno economic analysis. Hence, feedstock delivered cost in the 2018 Herbaceous SOT is calculated based on biorefinery’s 725,000 dry ton design capacity instead of 800, 000 dry ton capacity utilized in the 2017 Herbaceous SOT. Biomass availabilities in this SOT were updated to year 2018 data from the 2016 Billion-Ton Report (BT16) (DOE 2016a), with the exception of switchgrass, for which the 2018 Herbaceous SOT utilized the 2019 switchgrass availability data from BT16. The BT16 report (DOE 2016a) does not project switchgrass availability in 2018; the soonest switchgrass is available in the BT16 report is 2019. Therefore, availability of switchgrass for this analysis was that projected for 2019. The 2018 Herbaceous SOT incorporates same technologies utilized in the 2017 Herbaceous SOT. However, a sensitivity analysis is performed to understand the impact of variation of process parameters on those technologies on feedstock logistic cost. New R&D data that shows the variations of process parameters affecting process performance is incorporated in the 2018 SOT to measure the variations in delivered feedstock cost. The 2018 Herbaceous SOT has also provided projected delivered feedstock of 2022 design case based on near term technical target under BETO funded R&D project. Finally, updated biorefinery size of 725,000 dry ton/year was incorporated within least-cost formulation model to select optimal siting and depot scales during optimization of the least cost blend. This modification to the optimization algorithm allows the trade-off between the cost of increased supply radius and the savings from selecting biomass from higher producing counties to be assessed. Such optimization has also showed the economic benefit of decentralized depots in comparison to centralized preprocessing co-located with the biorefinery by decoupling the biorefinery and feedstock locations. The 2018 Herbaceous SOT report documents the current modeled cost of a herbaceous feedstock supply system (from harvest to the pretreatment reactor throat, including grower payment) for hydrocarbon fuel production via biochemical conversion, based on equipment and processes now available or potentially available in the near term. The modeled cost also considers both the required quality and the availability of the biomass resources. The 2018 Herbaceous SOT predicts a modeled delivered feedstock cost of $83.67/dry ton (2016$); this is a $0.23/dry ton (2016$) decrease from the 2017 Herbaceous SOT. The modification of biorefinery’s designed capacity and increased projected biomass availability in the same supply shed contributed to this modeled cost reduction. The least-cost formulation model to optimally site and scale local distributed preprocessing depots also contributed to the cost reduction by considering county-level grower payment and distance from the biorefinery as variables in the optimization algorithm. Sensitivity analysis on various process parameters that affect delivered feedstock cost in the 2018 Herbaceous SOT shows that the delivered cost could varies from $80.45-$88.83/dry ton. The top factors that causes such variations are: effective baling rate, bale density, hammer mill throughput, interest rate and storage dry matter loss.

09 BIOMASS FUELS↗
DOE OSTI2021

Evaluation of Microhole Drilling Technology for Geothermal Exploration, Assessment, And Monitoring

One of the greatest barriers to geothermal energy expansion is the high cost of drilling during exploration, assessment, and monitoring. Microhole drilling technology—small-diameter 2–4 in. (~5.1–10.2 cm) boreholes—is one potential low-cost alternative for monitoring and evaluating bores. However, delivering high weight-on-bit (WOB), high torque rotational horsepower to a conventional drill bit does not scale down to the hole sizes needed to realize the cost savings. Coiled tube drilling technology is one solution, but these systems are limited by the torque resistance of the coil system, helical buckling in compression, and most of all, WOB management. The evaluation presented herein will: (i) evaluate the technical and economic feasibility of low WOB technologies (specifically, a percussive hammer and a laser-mechanical system), (ii) develop downhole rotational solutions for low WOB drilling, (iii) provide specifications for a low WOB microhole drilling system, (iv) implement WOB control for low WOB drilling, and (v) evaluate and test low WOB drilling technologies.

15 GEOTHERMAL ENERGY↗
DOE OSTI2021

Employee Spotlight: Christopher Graham

Christopher Graham of Special Security IT and Cyber Operations (SSO-3) makes medieval armor using a combination of old-school techniques and tools with modern accouterments, such as a blacksmith’s gas-powered forge and a power hammer.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2022

Air classification of forest residue for tissue and ash separation efficiency

The goal of this Case Study was to evaluate the performance of air classification of logging residues toward meeting conversion CMAs for carbon and ash contents, as compared to the static status quo Base Case system in which the residues are first dried and then ground in a hammer mill with a 6 mm screen and fines < 1.18 mm are removed. Also considered were moisture and ash impacts on throughput and Overall Operating Effectiveness (OOE), as well as delivered feedstock cost and minimum fuel selling price (MFSP). Laboratory data on the impacts of fan speed and moisture content on the separation efficiency of soil ash, needles and bark from white wood were received from FCIC Subtask 5.2. Average throughput and energy consumption data were obtained from the Bioenergy Feedstock National User Facility (BFNUF) for the same air classifier. These data were utilized to develop the necessary response surface equations to perform throughput analysis using discrete event simulation. Because the Base Case status quo system utilizes drying prior to grinding, we modeled the Case Study with drying prior to air classification and subsequent grinding of the separated white wood to isolate the individual quality and cost impacts of air classification relative to the Base Case system. Key takeaways from this Case Study are that air classification improves the quality of the final material, but increases the production cost, especially when lights are disposed; this becomes a tradeoff between increased conversion yield and the extra cost. Removing material should be done as early in the process as possible. Each operation that occurs prior to removing the material increases the cost of the disposed material and leads to wasted energy expenditures. As processes are included or modified, the impact on monetary and energy cost should be included in the decision process. Identifying alternative uses and the associated value for material that is separated from the feedstock stream will have a significant impact on the delivered cost of the material. Although there was an increase in production cost by adding air classification, there was a resulting benefit to the MFSP when meeting or exceeding all of the conversion CMAs; this was an important finding that should be explored further with FCIC Subtask 8.3 and potentially FCIC Task 6.

09 BIOMASS FUELS↗
DOE OSTI2023

Statement of Work for Impact Testing

Lawrence Livermore National Laboratory (“LLNL”) will outsource impact testing (also known as drop hammer testing) of PETN (Pentaerythritol tetranitrate) to Safety Management Services Inc. (“Subcontractor”). This document describes the objective, technical approach, and deliverables. Subcontractor will conduct impact testing studies on three PETN samples. LLNL will provide the samples. LLNL selected this company for impact testing because LLNL has an impact test machine purchased from the same vendor. The objective of this work is to answer the following questions: 1) What are the variations in impact sensitivity results between three PETN samples LLNL will provide?; 2) What is the effect of starting mass on impact sensitivity of PETN?

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2011

AFR-100 Sodium-CO 2 Reaction Analysis

Pressure-boundary failure within the heat-source heat exchanger (IHTS-fluid to secondary-fluid heat exchanger) in a sodium-cooled reactor will lead to a violent decompression on the secondary side and large pressure transients in the IHTS. If the secondary fluid is water or CO 2 , the pressure transients will be intensified by an energetic reaction between the sodium & water or sodium & CO 2 . The coupling of secondary-fluid injection, reaction dynamics, product gas bubble growth, and sodium system response results in a succession of short duration, high intensity pressure pulses travelling in the heat-source heat exchanger and IHTS. Each pulse has higher amplitude than the preceding one if no mitigating features such as rupture disks and gas spaces are provided in the system design. Pressure pulse absorption features and relief systems must be included in the IHTS design to prevent structural damage to the heat-source heat exchanger, and IHTS piping. In the case of the AFR-100 design, the boundary between the IHTS sodium and the secondary-side CO 2 within the sodium-CO 2 heat exchanger could potentially fail. The resulting fluid-hammer and sodium-CO 2 reaction must be mitigated. A variety of heat exchangers types have been proposed for the sodium-CO 2 side. Thus, the following analysis of the IHTS response to a sodium-CO 2 reaction includes a wide range of potential break sizes to cover this spectrum of heat exchanger types. The IHTS pressure response due to leak sizes ranging from 2.0 mm – 16.1 mm were evaluated. Double-ended guillotine tube breaks at the top, center, and bottom of the tube bundle were also considered. As expected, the peak reaction bubble pressure increased and rupture disk burst time decreased as the break size increased. As currently designed, all components, including the sodium-CO 2 heat exchanger tubes and shell and the IHX tubes, can withstand the maximum pressures calculated.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2023

Friction Experiment Data Analysis

The Spent Fuel Waste Disposition (SFWD) program under the U.S. Department of Energy (DOE) is planning a seismic shake table test of full-scale dry storage systems of spent nuclear fuel (SNF) to close the gap related to the seismic loads on the fuel assemblies in dry storage systems. This test will allow for quantifying the strains and accelerations on surrogate fuel assembly during representative earthquakes. A concrete layer will be installed on the shake table before the test to simulate conditions representative of an ISFSI pad. In the shake table tests with the vertical cask, the cask will be free-standing because this is representative of all, except two, ISFSIs in the U.S. with vertical dry storage casks. The static and dynamic friction coefficients between the steel bottom of the cask and the concrete layer on the shake table are important parameters that will affect cask behavior during the test. These parameters must be known for the pre- and post-test modelling, data analysis, and model validation. The friction experiment was performed at the Engineering Department of the University of New Mexico (UNM) to determine the friction coefficients between a steel plate with the same finish as the bottom of the vertical cask manufactured for the test and different concrete surfaces. In this experiment the steel plate was fixed and the concrete sample was pulled over the plate with a constant displacement rate using an MTS machine. This allowed for collecting continuous horizontal force data over the length of the steel plate. Four displacement rates and three vertical loads were used. The tests were performed with four concrete blocks with different degrees of the surface roughness - light sandblast, light to medium sandblast, medium bush hammer, and heavy sandblast. The total number of tests was 48. The data were used to calculate static and dynamic friction coefficients.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗