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At least 235 records · Page 13

Combined Cycle Integrated Thermal Energy Storage “CiTES” (Final Scientific/Technical Report)

The Phase I of this project confirmed the technical feasibility of a Combined Cycle integrated Thermal Energy Storage “CiTES” system, calculated the key performance parameters like power efficiency and costs, and proved its commercial value with full-year simulations for several US electricity markets with high degree of variable renewable generation and volatile hourly electricity prices. The core element of this project is the Electro Thermal Energy Storage (ETES) technology from Siemens Gamesa Renewable Energy GmbH, using thermally stable and inexpensive volcanic rocks as storage material and air as heat transfer medium. This technology is backed by more than 10 years of experience and a 440MMBTU (130MWh-th) pilot plant in Hamburg, Germany, which is in operation since 2019. The integration of this thermal storage in an existing combined cycle power plant (CCPP) is typical power plant technology without any major technology risks. It allows the storage of inexpensive renewable energy during times of surplus renewable generation and the discharge of this energy in times of high energy demand when the fossil plant is in operation. This supplements the fossil power generation with CO2-emission-free energy. The secondary effect of the CiTES system is that a small part of the stored thermal energy is used to keep the heat recovery steam generator (HRSG) and steam turbine (ST) of the combined cycle power plant in hot and ready-to-start condition. This enables the plant to start rapidly when fossil generation is required to satisfy demand as soon variable generation drops off in the evenings or during cloud cover and calm wind periods. Without pre-warming of the HRSG and ST, the CCPP would need several hours for a cold or warm start, burn a lot of gas and release high NOx emissions during start and wouldn’t be able to use the short times of high energy prices in an efficient or economical manner. The economic parameters of CiTES were determined by a full year “8760” simulation using a data set calculation for each of the hours of the year, and historical electricity and gas prices. For consistency, the simulations were focused on the pre-COVID year 2019. The financially most attractive markets were in the Energy Reliability Council of Texas (ERCOT) region, which allowed substantial value generation with arbitrage (charge with cheap energy during renewable surplus times and discharge when energy is needed and expensive). The improvement of flexibility with the CiTES system by pre-heating and warm-keeping of the CCPP allowed for additional power generation during short time periods when demand is high but renewable generation is down; when the hourly energy prices are highest in these markets. The simulations are based on 2019 data, when ERCOT had 27GW of installed photovoltaic (PV) and wind generation. They showed that the created revenue with the prototypically sized CiTES system of 1,000MMBTU (300MWh-th) falls a little bit short of what is expected from a commercially viable investment. The system has optimization opportunities for cost reduction and increased effectiveness which will be realized during a potential Phase II Pre-FEED study following this project. Furthermore, it is safe to assume that a lot of renewable generation capacity will be added all over the US in the coming years. As an example, ERCOT is predicting to more than double its renewable generation from 27GW in 2019 to a forecasted 63GW in 2023. This will increase the amount of renewable overproduction exponentially. This rapid increase of local overproduction and the need to curtail renewable generation is well documented by the California ISO (www.CAISO.com / managing oversupply). However, the simulations also revealed a weakness in the structure of the electricity markets in the US. More specifically, when electricity prices are very low and approaching negative levels, the owners of Variable Renewable Energy (VRE) will curtail a part of their facility to stabilize the price by reducing supply. This results in a situation in which storage facilities, which are integrated in existing fossil assets and don’t have the behind-the-meter benefit of a VRE, won’t be able to purchase low cost – otherwise curtailed – renewable energy off the grid. A special tariff, which motivates VRE owners to sell otherwise curtailed renewable energy to storage facilities (Hydrogen, thermal, pumped hydro, etc.) can solve this issue. The implementation of such a regulating tariff by Independent System Operators, thus avoiding renewable curtailment, is a pre condition for successful commercialization for renewable energy storage technologies. With this advancement of design and technology and improvements in the market environment, it can be expected that the Combined Cycle integrated Thermal Energy Storage proves itself as an important innovation to keep highly efficient, natural gas-based power generation economically successful and relevant for the power industry in the United States of America.

Wolf, Thorsten↗

Evolution of a steam atmosphere during earth's accretion

The evolution of an impact-generated steam atmosphere around an accreting earth is presently modeled under the assumption of Safronov (1978) accretion, in a scheme that encompasses the degassing of planetesimals on impact, thermal blanketing by the steam atmosphere, surface-to-interior water exchange, the shock heating and convective cooling of the earth's interior, and hydrogen escape due both to solar EUV-powered planetary wind and impact erosion. The model yields four distinct classes of impact-generated atmospheres: the first, on which emphasis is placed, has as its salient feature a molten surface that is maintained by the opacity of a massive water vapor atmosphere; the second occurs when the EUV-limited escape exceeds the impact degassing rate, while the third is dominated by impact erosion and the fourth is characterized by an atmosphere more massive than any thus far encountered.

Zahnle, Kevin J.↗

Technoeconomic Analysis Round Robin of a Retrofit of the Ivanpah Concentrating Solar Plant with a Molten-Salt System with Thermal Energy Storage

While the fidelity of technoeconomic analysis (TEA) models for concentrating solar thermal systems has improved in recent years, there is a lack of consensus on the specific inputs used to forecast performance of a newly built tower system due to a lack of validations and post-mortems available to the public. This effort is a joint initiative between multiple international organizations to validate and compare their TEA models. The specific case study is a proposed retrofit of one unit of the Ivanpah Solar Energy Generating System to include molten-salt storage, replacing the steam generation system with a molten-salt receiver, salt-to-steam heat exchanger train, and new balance of plant while keeping the existing steam turbine, solar field, and interconnection in place, using plant data for calibration. This manuscript discusses several of the agreed-upon assumptions for this study as well as a preliminary analysis from prior work that motivates the study.

14 SOLAR ENERGY↗

RELAP5-3D Transient Modelling for NGNP Integrated Plant

The High-Temperature Gas-cooled Reactor (HTGR) is designed with outlet temperatures ranging between 750°C and 800°C. These high outlet temperatures enhance the power production efficiency and facilitate a variety of industrial applications. The objective of this study is to understand the response of the primary system to potential transients in the secondary system. For this analysis, the transient condition originates in the Intermediate Heat Exchanger (IHX) or Steam Generator (SG) of the HTGR-integrated plant. The transients analysed are: a loss of pressure; loss of feedwater flow; inadvertent closure of main steam valve; decrease in returning gas temperature and heat load step change. The results show a large dependence on the negative reactivity added to the fuel as a function of increased temperature. The returning gas temperature decrease transient resulted in the highest fuel temperature (1361°C). Fuel temperature was shown to be less than the 1600°C fuel limit for each case analysed.

42 ENGINEERING↗

Pyroclast cooling and saturation in water

In the submarine setting pyroclast cooling and saturation, by controlling the buoyancy of individual clasts and surrounding fluid, exert fundamental controls on the dispersal and fate of volcanic material. Here, we use laboratory experiments to understand and quantify how hot and air-filled pyroclasts cool and saturate in liquid water. By measuring internal temperature and clast submerged weight in over thirty experiments, we find that pumice cools and saturates in two stages. We observe that the first stage is marked by much higher rates of cooling and saturation than the second stage and that the transition between stages is sharp. We propose conceptual and quantitative models for each stage of pyroclast cooling and saturation. Specifically we argue that the first stage is defined by the presence of internal steam. That is, hot pyroclasts ingest liquid water and generate steam. Once a clast's internal pore space is filled with steam, heat loss to the surroundings causes condensation of internal vapor and clast saturation. Stage 1 ends when all internal steam has condensed. We test this idea with a Stefan Model with advection and conclude that heat loss, rather than permeability, controls the saturation of pyroclasts above the boiling temperature. We find that permeability matters for air-filled clasts with initial temperatures below the boiling point. Stage 2 begins after all internal vapor has condensed and we propose that stage 2 cooling and saturation are controlled by heat conduction and thermal contraction of trapped gas, respectively. From our understanding of the processes that govern the stage 1 to 2 transition, we derive an empirical average pyroclast cooling rate of q = 7.5 ± 0.5 W cm -2 . Finally, we develop quantitative models for cooling-controlled porous clast saturation and for buoyant clast rise to the ocean surface. We find that meter size clasts stay buoyant for more than 10 min - long enough to reach the surface from a depth of 1000 m. Lastly, the models developed here test our understanding of clast-scale processes and demonstrate that - in hot and porous clasts - the details of internal texture do not matter because clast saturation, and thus buoyancy and fate in the water column, are governed by heat transfer.

58 GEOSCIENCES↗

Hydrogen manufacture by Lurgi gasification of Oklahoma coal

Advantages and disadvantages of using the Lurgi gasification process to produce hydrogen from Oklahoma coal are listed. Special attention was given to the production of heat for the process; heat is generated by burning part of pretreated coal in the steam generator. Overall performance of the Lurgi process is summarized in tabular form.

Source record↗

Feedwater temperature control methods and systems

A system for controlling the power level of a natural circulation boiling water nuclear reactor (NCBWR) is disclosed. The system, in accordance with an example embodiment of the present invention, may include a controller configured to control a power output level of the NCBWR by controlling a heating subsystem to adjust a temperature of feedwater flowing into an annulus of the NCBWR. The heating subsystem may include a steam diversion line configured to receive steam generated by a core of the NCBWR and a steam bypass valve configured to receive commands from the controller to control a flow of the steam in the steam diversion line, wherein the steam received by the steam diversion line has not passed through a turbine. Additional embodiments of the invention may include a feedwater bypass valve for controlling an amount of flow of the feedwater through a heater bypass line to the annulus.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Techno-Economic Assessment of the Factory Production of Small Modular Reactor

The demand for electricity continues to grow around the world while pressures remain high to reduce carbon emissions. Nuclear energy provides a strong and reliable baseload power component without a high output of greenhouse gases. Global nuclear energy capacity is increasing with 62 reactors under construction in 14 countries. Nuclear energy will be crucial as energy demands are met with a sustainable and diverse energy portfolio. Small modular reactors (SMRs) are small scale (less than 300 MWe) reactors that incorporate the same advanced technologies included in recent LR nuclear reactor designs. SMRs are designed to include the latest reactor technology including passive safety features. SMRs offer economic advantages over LRs such as lower up-front capital and easier integration into the existing power grid. The modular characteristic of SMRs would allow incremental additions to power plants years after its completion. The cost of constructing SMR power plants will determine their future in the energy industry. Three SMR reactors are in advanced stages of design in the United States; the Westinghouse 225 MWe, mPower 180 MWe and nuScale 45 MWe. SMRs are expected to have lower capital expenses of reactor components due to factory production. Current estimates predict these savings to reduce SMR capital 30-40%. Existing studies have estimated SMR capital using economies of scale and holistic discounts applied to an overall capital expense figure, but do not include the expense of an SMR factory facility. To better understand the actual costs associated with construction of an SMR power plant, capital components will be broken down according to its place in the construction phase. The expense of a factory facility will also be included with SMR capital expenses to determine its significance and benefits to overall capital expenses. Results from this study show that SMRs can compete with LRs in terms of startup costs. The capital cost of building a factory for SMRs was previously overlooked for SMR capital estimates. The annualized capital expenses expected for an SMR factory are very small, but offer significant discounts to the overall capital costs for SMRs. Case 3 shows that factory production can reduce SMR capital expenses to the range of 30%-40% when compared to Case 1 in this study. Factory savings of this magnitude would require factory production of several SMR reactor and generator components including the reactor pressure vessel, control rods, steam generation, and chemical and volume control system, containment, condenser and turbo-generator. SMRs will also benefit from lower indirect expenses due to a much smaller construction duration. It is expected that SMRs will have capital costs competitive with LRs. The differences between Case 2 and Case 3 in this study show that SMRs are heavily dependent on the cost reductions coming from factory production. The factory facility represents a small increase in capital expense, but accounts for a large reduction of cost for factory components. SMRs have the potential to meet growing energy demands in the United States and around the world, but their economic viability is dependent on a factory facility that will lower the capital expenses of reactor and generator components. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Supplementary steam - A viable hydrogen power generation concept

Technical and economic aspects of a supplementary steam generation for peaking power applications are discussed. Preliminary designs of the hydrogen/oxygen combustors to be used for such applications are described. The integration of the hydrogen/oxygen steam-generating equipment into a typical coal-fired steam station is studied. The basic steam generation system was designed as a 20 MW supplementary system to be added to the existing 160 MW system. An analysis of the operating and design requirements of the supplementary system is conducted. Estimates were made for additional steam and fuel supply lines and for additional control required to operate the combustors and to integrate the combustor system into the facility.

Wright, D. E.↗

PGSFR General Arrangement

The Nuclear Island of the PGSFR is constructed upon the seismic isolation structure bearing a common basemat of the Reactor Building and the Auxiliary Building. The Reactor Building is divided into two different functional structures: 1) containment structure comprised of a operating floor, head access area (HAA), annulus area and etc., 2) the other areas accessible to reactor vault area outside of the containment structure via the Auxiliary Building. The arrangement of the Auxiliary Building is composed of symmetric divisional areas where there are two steam generators, heat exchangers of the Decay Heat Removal System (DHRS), facilities of the Intermediate Sodium Purification System (ISPS), the Primary Inert Gas Processing System (PIGPS), a main control room (MCR), electric equipment rooms, and main steam valve houses (MSVH), and etc. The general arrangement of the Reactor Building and the Auxiliary Building of the PGSFR is currently in development. Not only NSSS but supporting systems have not been finalized yet. Moreover, the other facility buildings such as a Turbine Generator Building, a fuel cycle facility, radwaste treatment facilities, and etc. have to be designed with relevant interfaces to the Reactor Building and the Auxiliary Building. We can expect additional modifications to optimize the general arrangement. However, the basic principles such as sodium and non-sodium segregation, convenient accessibility and maintenance, economics of architectural volume would be kept in the design. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Projection of distributed-collector solar-thermal electric power plant economics to years 1990-2000

A preliminary comparative evaluation of distributed-collector solar thermal power plants was undertaken by projecting power plant economics of selected systems to the 1990 to 2000 time frame. The selected systems include: (1) fixed orientation collectors with concentrating reflectors and vacuum tube absorbers, (2) one axis tracking linear concentrator including parabolic trough and variable slat designs, and (3) two axis tracking parabolic dish systems including concepts with small heat engine-electric generator assemblies at each focal point as well as approaches having steam generators at the focal point with pipeline collection to a central power conversion unit. Comparisons are presented primarily in terms of energy cost and capital cost over a wide range of operating load factors. Sensitvity of energy costs for a range of efficiency and cost of major subsystems/components is presented to delineate critical technological development needs.

Fujita, T.↗

System Advisor Model (SAM) Enhancements for CSP

Previous work led by NREL has produced a suite of hourly CSP performance and annual financial models that are currently implemented in SAM. These analysis tools are used within the DOE national laboratory system and worldwide by researchers, industry members, academics, and policymakers to determine the potential performance and financial impact of renewable energy technologies. SAM includes models for the following CSP solar-field technologies: parabolic troughs, both molten-salt and direct-steam central receivers, dish/Stirling, and direct-steam linear Fresnel systems. SAM also includes a generic solar system model that represents the solar field using a set of optical efficiency values for different sun angles and can be used for any solar technology that uses solar energy to generate steam for electric power generation. Each technology model requires information about the receiver and collector, power block, thermal storage, and operating conditions to predict component and overall system performance. The CSP models also include an optional auxiliary fossil backup system, as appropriate. This project aims to maintain SAM’s unique ability to efficiently model pertinent CSP technologies by improving the functionality of SAM and improving current or creating new technology models.

14 SOLAR ENERGY↗

3D Self-Architectured Steam Electrode Enabled Efficient and Durable Hydrogen Production in a Proton-Conducting Solid Oxide Electrolysis Cell at Temperatures Lower Than 600 °C

Hydrogen production via water electrolysis using solid oxide electrolysis cells (SOECs) has attracted considerable attention because of its favorable thermodynamics and kinetics. It is considered as the most efficient and low-cost option for hydrogen production from renewable energies. By using proton-conducting electrolyte (H-SOECs), the operating temperature can be reduced from beyond 800 to 600 °C or even lower due to its higher conductivity and lower activation energy. Technical barriers associated with the conventional oxygen-ion conducting SOECs (O-SOECs), that is, hydrogen separation and electrode instability that is primarily due to the Ni oxidation at high steam concentration and delamination associated with oxygen evolution, can be remarkably mitigated. Here, a self-architectured ultraporous (SAUP) 3D steam electrode is developed for efficient H-SOECs below 600 °C. At 600 °C, the electrolysis current density reaches 2.02 A cm –2 at 1.6 V. Instead of fast degradation in most O-SOECs, performance enhancement is observed during electrolysis at an applied voltage of 1.6 V at 500 °C for over 75 h, attributed to the “bridging” effect originating from reorganization of the steam electrode. The H-SOEC with SAUP steam electrode demonstrates excellent performance, promising a new prospective for next-generation steam electrolysis at reduced temperatures.

36 MATERIALS SCIENCE↗

Flexible FlueCO2

Carbon dioxide (CO2) emission reductions remain a significant challenge on the path to clean energy. There are increasing legislative, social, and environmental factors motivating CO2 emissions reduction from power plants with carbon capture and storage (CCS). CCS in natural gas combined cycle (NGCC) power plants is critical to achieve a net-zero carbon electricity grid. Enhanced 45Q tax credits provide new incentives, but currently available technologies are unable to profitably operate in grids with deep variable renewable penetration which require flexible NGCC operation. Luna Labs has developed the FlueCO2 membrane to enable a profitable NGCC-CCS process. The FlueCO2 membrane couples steam transport across the membrane to CO2 transport in the opposite direction, enabling high capture efficiencies and low energy costs even at low CO2 concentrations. The dual-phase membrane can operate in the range of typical flue gas temperatures and pressures and does not require temperature or pressure cycling. Luna Labs’ FlueCO2 technology enables flexible and profitable operation of NGCC plants with lower capital investment and impact on electricity prices. In this Phase 1 project, Luna Labs utilized experimental testing, modeling, process simulation, and standardized costing methodologies to evaluate the techno-economic value of a 650 MW greenfield NGCC plant with FlueCO2 (NGCC-FlueCO2). Key design requirements for operation were established and plant performance under load-leveling conditions was validated through computational fluid dynamics and process modeling. Luna Labs developed a dynamic modeling tool which modeled plant operational modes across a variety of tax structures and electricity pricing scenarios to project the overall Net Present Value (NPV) of the NGCC-FlueCO2. FlueCO2 minimizes the impact of CCS integration on plant operation by integrating directly into the NGCC heat recovery steam generator (HRSG). By tapping into the plant’s low-pressure (LP) steam, operators can divert LP steam to the greenfield NGCC and/or CCS process in response to dynamic markets. Since FlueCO2 will not significantly affect HRSG (or NGCC) operation, CCS only turns off during peak power demand (>$250/MWh). Under baseload conditions, FlueCO2 lowers the capital (37%), energy (36%) and carbon capture (<$40/tonne) costs and can increase the overall plant lifetime NPV by approximately ~$1B in comparison with NGCC solvent-based capture reference cases (NETL Case 31B). Luna Labs has shared its costing tools with several interested partners and customers, which follows a generalizable approach to costing analysis.

Kelly, Jesse↗

Enabling Coal Technology with Carbon Capture for Future Markets with Flameless Pressurized Oxy-Combustion (FPO)

Future markets for power are expected to require more load following power plants, which reduces output during the night and early morning. This is when the demand for electricity is the lowest, so plants must respond rapidly at any time to peak loads resulting from the variable output of wind and solar power. A coal power plant based on Flameless Pressurized Oxy-combustion (FPO) can go from 5% to 100% of capacity rate in less than 30 minutes in response to fluctuating demand, operating at capacity when power prices are highest. FPO is a proven oxy-combustion technology that was developed to recover energy from low ranking coal, other brown fuels and wastes. ITEA began developing FPO in 2003 on a 5-MWth pilot in Gioia del Colle, Italy, to destroy hazardous industrial waste and as such, design objectives were very high combustion efficiencies and capture of metals in the fuel in the vitreous slag. The technology was subsequently deployed in 2009 at the 15-MWth scale at the Jurong Island petrochemical cluster in Singapore for waste incineration. FPO is an oxy-combustion process whereby oxygen is separated from the air, and it is used in combustion with recirculated flue gas to maintain combustion temperatures at acceptable levels. The resultant flue gas is primarily CO 2 and water, which allows for a relatively simple and cheap CO 2 capture process. This is in contrast to air-combustion systems which require a complex and costly post-combustion capture (PCC) process. Coal is fed to the combustor slurried in water, and the combustor operates at elevated pressure (approximately 12 bar) which improves the overall efficiency and reduces the size and cost of the combustor. Notably, the FPO cycle maintains high efficiency by recovering most of the heat of vaporisation of the contained water. The combustor is designed to coalesce the molten ash particles so that they settle to the chamber walls and drain to the outlet, significantly reducing the particulate content in the exhaust gas and allowing the use of coals with up to 40% alkaline ash content. FPO is a low-emission technology: zero thermal NOx minimises overall NOx; any organic nitrogen is converted to elemental nitrogen (N2). Total organic content (TOC) at combustor exit is hundreds of times lower than for traditional combustion processes, with dioxin and furans close to zero. Work commenced on a DOE funded pilot demonstration project in October 2016 to provide the design for a 50-MWth FPO pilot plant that can fire a wide range of high-to-low rank coals. The project will investigate updating and improving the cycle for power generation with CO 2 capture by incorporating a turbo-expander with a principal steam power island that utilizes a heat recovery steam generator, increasing the overall efficiency of the cycle. A cost study is also performed on the updated FPO design as part of the project. The FPO pilot plant built based on the design will then be demonstrated over a 3-year test program to generate data for the design of a commercial-scale 500 MWth firing module commercial power plant with integral carbon capture and sequestration (CCS), which could start construction in 2025. A discussion of the levelized cost of electricity (LCOE) of various cases are presented, including a comparison of established supercritical with PCC (SCPC) technologies with FPO fitted with CO 2 compression and liquefaction, and FPO ready for carbon capture and sequestration (CCS-ready). This would enable CO 2 capture for use in enhanced oil recovery (EOR) or sequestration when market conditions make it attractive to do so. In addition, a comparison of LCOE of FPO and conventional processes for firing low-ranking coals with high water and ash content will be provided.

01 COAL, LIGNITE, AND PEAT↗

UK-US Collaboration on Fossil Energy R&D: Steam Side Oxidation

In recent years, interest in increasing the efficiency of power plants based on steam generation has led to the need to develop and qualify materials capable of operating at steam temperatures and pressures significantly higher than those employed in current power plants. The overall focus of this international program is on using ferritic-martensitic steels to the maximum possible temperature, before switching to austenitic steels and/or Ni-based alloys. The relatively low Cr content of these alloys raises concerns regarding their resistance to steam oxidation at these higher temperatures. Earlier work in this collaboration addressed the reliability of data from atmospheric pressure, laboratory-based steam oxidation tests. This raised issues regarding how representative the laboratory-grown oxides were compared to those formed on service-exposed material and how the tests could be made more reliable by introducing added complexity. In general laboratory-scale exposures are conducted under isothermal conditions at ambient or slightly elevated pressure, using a relatively low flow rate of steam. The coupons used in these tests are normally flat cuboids which have been ground to homogenise the surface and remove any pre-existing features. However, there is a concern that these samples and exposures are not representative of service conditions, and so it is necessary to quantify the influence of transient conditions, such as heat flux, pressure and sample geometry/surface conditions. To address such concerns a new collaborative program of work was initiated to determine the influence of these added features on oxidation kinetics and oxide scale morphology. The overall aim was to improve the understanding of alloy performance in ultrasupercritical (USC) steam conditions and qualify suitable test procedures.

20 FOSSIL-FUELED POWER PLANTS↗

Cost and Performance Estimates for State-of-the-Art and Advanced 1×1 H-Class Natural Gas-Fired Power Plants

As an extension of NETL's Fossil Energy Baseline for Electricity Generating Units Volume 1: Coal and Natural Gas to Electricity (FEB Rev 4a, this study develops cost and performance estimates for analogous NGCC cases using a state-of-the-art 2023 vintage H-Class CT in a 1×1 configuration, where a single combustion turbine and heat recovery steam generator are coupled to a single steam turbine on a common shaft. These 1×1 H-Class cases are used to develop cost and performance estimates of X-Class 1×1 NGCC cases with advanced performance characteristics, analogous to NETL’s cost and performance projections report.

20 FOSSIL-FUELED POWER PLANTS↗