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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Impact of Fill Factor on Electro-slag Remelting Operations

Vacuum induction melting (VIM), electro-slag remelting (ESR) and vacuum arc remelting (VAR) are all techniques used to make high quality ingots of complex chemistries. In some cases, all three are used, e.g., alloys for aerospace applications and increasingly those for fossil power applications under extreme conditions. Electroslag remelting operation is a complicated endeavor, dependent upon several factors including operating current, voltage, and geometry. A research scale 440 lb capacity ESR furnace was used to melt low carbon steel (1018 steel) electrodes of different diameters using various melt rates. This was used to assess melt parameters and sidewall and other quality aspects of the product ingots. These observations were compared to results from ESR modeling using MeltFlow-ESR. It was found that fill factor had a significant impact on operating voltage while current had a significant impact on melt rate. Ultimately, a combination of fill factor and power gave the best prediction of melt rate during steady state.

Jablonski, Paul↗
DOE OSTI2018

Electrosynthesis of Ti{sub 5}Si{sub 3}, Ti{sub 5}Si{sub 3}/TiC, and Ti{sub 5}Si{sub 3}/Ti{sub 3}SiC{sub 2} from Ti-Bearing Blast Furnace Slag in Molten CaCl{sub 2}

Ti{sub 5}Si{sub 3}, Ti{sub 5}Si{sub 3}/TiC, and Ti{sub 5}Si{sub 3}/Ti{sub 3}SiC{sub 2} have been electrochemically synthesized from the Ti-bearing blast furnace slag/TiO{sub 2} and/or C mixture precursors at a cell voltage of 3.8 V and 1223 K to 1273 K (950 °C to 1000 °C) in molten CaCl{sub 2}. The pressed porous mixture pellets were used as the cathode, and a solid oxide oxygen-ion-conducting membrane (SOM)-based anode was used as the anode. The phase composition and morphologies of the cathodic products were systematically characterized. The final products possess a porous nodular microstructure due to the interconnection of particles. The variations of impurity elements, i.e., Ca, Mg, and Al, have been analyzed, and the result shows that Ca and Mg can be almost completely removed; however, Al cannot be easily removed from the pellet due to the formation of Ti-Al alloys during the electroreduction process. The electroreduction process has also been investigated by the layer-depended phase composition analysis of the dipped/partially reduced pellets to understand the detailed reaction process. The results indicate that the electroreduction process of the Ti-bearing blast furnace slag/TiO{sub 2} and/or C mixture precursors can be typically divided into four periods, i.e., (i) the decomposition of initial Ca(Mg,Al)(Si,Al){sub 2}O{sub 6}, (ii) the reduction of Ti/Si-containing intermediate phases, (iii) the removal of impurity elements, and (iv) the formation of Ti{sub 5}Si{sub 3}, TiC, and Ti{sub 3}SiC{sub 2}. It is suggested that the SOM-based anode process has great potential to be used for the direct and facile preparation of Ti alloys and composites from cheap Ti-containing ores.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Dephosphorization Kinetics between Bloated Metal Droplets and Slag Containing FeO: The Influence of CO Bubbles on the Mass Transfer of Phosphorus in the Metal

Dephosphorization kinetics of bloated metal droplets was investigated in the temperature range from 1813 K to 1913 K (1540 °C to 1640 °C). The experimental results showed that the overall mass transfer coefficient, k{sub o}, decreased with increasing temperature because of decreasing phosphorus partition ratio, L P . It was also found that the mass transfer coefficient for phosphorus in the metal, k m , had the highest value at the lowest temperature [i.e., 1813 K (1540 °C)] because the formation of smaller CO bubbles increased the rate of surface renewal, leading to faster mass transport. Meanwhile, metal droplets without carbon were also employed to study the effect of decarburization on dephosphorization. The results show that although decarburization lowers the driving force significantly, k{sub m} (6.2 × 10 -2 cm/s) for a carbon containing droplet is two orders of magnitude higher than that for carbon free droplets (5.3 × 10 -4 cm/s) because of the stirring effect provided by CO bubbles. This stirring offers a faster surface renewal rate, which surpasses the loss of driving force and then leads to a faster dephosphorization rate.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Investigation on a green olivine nano-silica source based activator in alkali activated slag-fly ash blends: Reaction kinetics, gel structure and carbon footprint

In this paper, a green olivine nano-silica is synthesized and applied as an alternative silicate source to prepare alkali activators, and a commercial waterglass based silica source is studied as a reference. The synthesis route and characterization of olivine nano-silica is presented. The effects of silicate origin and dosage on activator characteristics, reaction kinetics, gel structure and strength are investigated and the CO{sub 2} footprint is evaluated. The results show that increasing the activator modulus significantly increases the high crosslink Q contents in the alkali solution, nano-silica based ones exhibit slightly higher percentages of Q3 sites. Nano-silica based mixes exhibit comparable properties regarding the reaction intensity, chemically bound water content and strength. Gel compositions of both nano-silica and waterglass based samples are characterized in detail by using solid {sup 29}Si and {sup 27}Al MAS NMR. Moreover, replacing commercial waterglass by this alternative silicate source reduces the CO{sub 2} emission between 20.4% and 29.0%.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗