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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13

Space Shuttle Partial Stack Rollout Test Analytical Correlation In Support Of Fatigue Load Development

A rollout test with only the Solid Rocket Boosters was conducted in November 2003 to gather structural dynamic response data of the transportation environment from the Vehicle Assembly Building to the Launch Pad. The data was acquired to develop and validate analytical methods used to predict rollout Orbiter fatigue load spectra. Earlier predictions computed by a base drive approach with only 5 input drive degrees-of-freedom raised questions that commissioned the partial stack test. Not only was there a concern because of the input degree-of-freedom omission due to measurement limitations, but there was also a concern with the implementation of the "large mass" itself. Three methods were evaluated with the partial stack test data. The analytical correlations to measured strain derived SRB base loads and acceleration5 showed the earlier 5 degree-of-freedom base drive approach to yield the most conservative results for all quantities monitored except the SRB base moment about the axis in which the input drive was missing. This non-conservative shortcoming led to a recommendation to use either the 6 degree-of-freedom base drive or the 12 degree-of-freedom Craig-Bampton boundary drive methods whose results did not substantially differ.

DelBasso, Steve↗

Effect of the space environment on materials flown on the EURECA/TICCE-HVI experiment

The primary benefit of accurately quantifying and characterizing the space environmental effects on materials is longer instrument and spacecraft life. Knowledge of the limits of materials allows the designer to optimize the spacecraft design so that the required life is achieved. Materials such as radiator coatings that have excellent durability result in the design of smaller radiators than a radiator coated with a lower durability coating. This may reduce the weight of the spacecraft due to a more optimum design. Another benefit of characterizing materials is the quantification of outgassing properties. Spacecraft which have ultraviolet or visible sensor payloads are susceptible to contamination by outgassed volatile materials. Materials with known outgassing characteristics can be restricted in these spacecraft. Finally, good data on material characteristics improves the ability of analytical models to predict material performance. A flight experiment was conducted on the European Space Agency's European Retrievable Carrier (EuReCa) as part of the Timeband Capture Cell Experiment (TICCE). Our main objective was to gather additional data on the dust and debris environments, with the focus on understanding growth as a function of size (mass) for hypervelocity particles 1E-06 cm and larger. In addition to enumerating particle impacts, hypervelocity particles were to be captured and returned intact. Measurements were performed post-flight to determine the flux density, diameters, and subsequent effects on various optical, thermal control and structural materials. In addition to these principal measurements, the experiment also provided a structure and sample holders for the exposure of passive material samples to the space environment, e.g., the effects of thermal cycling, atomic oxygen, etc. Preliminary results are presented, including the techniques used for intact capture of particles.

Maag, Carl R.↗

Analytical testing

Analytical methods for combining flight acceleration and strain data with shake test mobility data to predict the effects of structural changes on flight vibrations and strains are presented. This integration of structural dynamic analysis with flight performance is referred to as analytical testing. The objective of this methodology is to analytically estimate the results of flight testing contemplated structural changes with minimum flying and change trials. The category of changes to the aircraft includes mass, stiffness, absorbers, isolators, and active suppressors. Examples of applying the analytical testing methodology using flight test and shake test data measured on an AH-1G helicopter are included. The techniques and procedures for vibration testing and modal analysis are also described.

Flannelly, W. G.↗

A program for predicting antenna radiation patterns

The status of the aircraft antenna prediction program at Langley is reviewed with emphasis on the analytical techniques and computer programs developed for antenna siting and performance prediction. Scale-model aircraft are used to obtain experimental data for verification of analytical results. Computer generated models of the Boeing 737, the KC-135, the Cessna 402B, and the Gates lear jet are discussed.

Gilreath, M.↗

A Comparison of Tension and Compression Creep in a Polymeric Composite and the Effects of Physical Aging on Creep Behavior

Experimental and analytical methods were used to investigate the similarities and differences of the effects of physical aging on creep compliance of IM7/K3B composite loaded in tension and compression. Two matrix dominated loading modes, shear and transverse, were investigated for two load cases, tension and compression. The tests, run over a range of sub-glass transition temperatures, provided material constants, material master curves and aging related parameters. Comparing results from the short-term data indicated that although trends in the data with respect to aging time and aging temperature are similar, differences exist due to load direction and mode. The analytical model used for predicting long-term behavior using short-term data as input worked equally as well for the tension or compression loaded cases. Comparison of the loading modes indicated that the predictive model provided more accurate long term predictions for the shear mode as compared to the transverse mode. Parametric studies showed the usefulness of the predictive model as a tool for investigating long-term performance and compliance acceleration due to temperature.

Gates, Thomas S.↗

Developing Uncertainty Models for Robust Flutter Analysis Using Ground Vibration Test Data

A ground vibration test can be used to obtain information about structural dynamics that is important for flutter analysis. Traditionally, this information#such as natural frequencies of modes#is used to update analytical models used to predict flutter speeds. The ground vibration test can also be used to obtain uncertainty models, such as natural frequencies and their associated variations, that can update analytical models for the purpose of predicting robust flutter speeds. Analyzing test data using the -norm, rather than the traditional 2-norm, is shown to lead to a minimum-size uncertainty description and, consequently, a least-conservative robust flutter speed. This approach is demonstrated using ground vibration test data for the Aerostructures Test Wing. Different norms are used to formulate uncertainty models and their associated robust flutter speeds to evaluate which norm is least conservative.

Potter, Starr↗

Durability predictions of adhesively bonded composite structures using accelerated characterization methods

The utilization of adhesive bonding for composite structures is briefly assessed. The need for a method to determine damage initiation and propagation for such joints is outlined. Methods currently in use to analyze both adhesive joints and fiber reinforced plastics is mentioned and it is indicated that all methods require the input of the mechanical properties of the polymeric adhesive and composite matrix material. The mechanical properties of polymers are indicated to be viscoelastic and sensitive to environmental effects. A method to analytically characterize environmentally dependent linear and nonlinear viscoelastic properties is given. It is indicated that the methodology can be used to extrapolate short term data to long term design lifetimes. That is, the method can be used for long term durability predictions. Experimental results for near adhesive resins, polymers used as composite matrices and unidirectional composite laminates is given. The data is fitted well with the analytical durability methodology. Finally, suggestions are outlined for the development of an analytical methodology for the durability predictions of adhesively bonded composite structures.

Brinson, H. F.↗

Effect of reaction control system jet-flow field interactions on a 0.015 scale model space shuttle orbiter aerodynamic characteristics

The effects of the reaction control system (RCS) jet-flow field interactions on the space shuttle orbiter system during entry are discussed. The primary objective of the test program was to obtain data for the shuttle orbiter configuration to determine control amplification factors resulting from jet interaction between the RCS plumes and the external flow over the vehicle. A secondary objective was to provide data for comparison and improvement of analytic jet interaction prediction techniques. The test program was divided into two phases; (1) force and moment measurements were made with and without RCS blowing, investigating environment parameters (R sub e, Alpha, Beta), RCS plume parameters (Jet pressure ratio, momentum ratio and thrust level), and geometry parameters (RCS pod locations) on the orbiter model, (2) oil flow visualization tests were conducted on a dummy balance at the end of the test.

Monta, W. J.↗

Analysis of noise produced by jet impingement near the trailing edge of a flat and a curved plate

The sound fields produced by the interaction of a subsonic cold gas jet with the trailing edge of a large flat plate and a curved plate were analyzed. The analyses were performed to obtain a better understanding of the dominant noise source and the mechanism governing the peak sound-pressure-level frequencies of the broadband spectra. An analytical expression incorporating an available theory and experimental data predicts sound field data over an arc of approximately 105 deg measured from the upstream jet axis for the two independent sets of data. The dominant noise as detected on the impingement side of either plate results from the jet impact (eighth power of the velocity dependence) rather than a trailing-edge disturbance (fifth or sixth power of the velocity dependence). Also, the frequency of the peak SPL may be governed by a phenomenon which produces periodic formation and shedding of ring vortices from the nozzle lip.

Mckinzie, D. J., Jr.↗

Thermal acoustic oscillations, volume 2

A number of thermal acoustic oscillation phenomena and their effects on cryogenic systems were studied. The conditions which cause or suppress oscillations, the frequency, amplitude and intensity of oscillations when they exist, and the heat loss they induce are discussed. Methods of numerical analysis utilizing the digital computer were developed for use in cryogenic systems design. In addition, an experimental verification program was conducted to study oscillation wave characteristics and boiloff rate. The data were then reduced and compared with the analytical predictions.

Spradley, L. W.↗

JANNAF Rocket Engine Performance Test Data Acquisition and Interpretation Manual

Procedures recommended by the JANNAF Performance Standardization Working Group for acquisition and Interpretation of performance test data are presented. Included with the description of these procedures are recommended procedures covering the required measurements, associated instrumentation, calibration methods, and data uncertainties. In addition, criteria for the applicability of existing test data, the selection of test models, and analytical performance prediction improvement based on test results are outlined. Three sample cases using the recommended procedures are presented as an addendum under separate cover. Author

Evans, S. A.↗

JT8D and JT9D jet engine performance improvement program. Task 1: Feasibility analysis

JT8D and JT9D component performance improvement concepts which have a high probability of incorporation into production engines were identified and ranked. An evaluation method based on airline payback period was developed for the purpose of identifying the most promising concepts. The method used available test data and analytical models along with conceptual/preliminary designs to predict the performance improvements, weight, installation characteristics, cost for new production and retrofit, maintenance cost, and qualitative characteristics of candidate concepts. These results were used to arrive at the concept payback period, which is the time required for an airline to recover the investment cost of concept implementation.

Gaffin, W. O.↗

Proven, long-life hydrogen/oxygen thrust chambers for space station propulsion

A 25 lb sub f hydrogen/oxygen thruster has been developed and proven as a viable candidate to meet the needs of the Space Station Program. Likewise, a 50 lb sub f hydrogen/oxygen thrust chamber has been developed and has demonstrated reliable, long-life expectancy at anticipated Space Station operating conditions. Both these thrust chambers were based on design criteria developed in previous thruster programs. Extensive thermal analysis and models were used to design the thrusters to achieve total impulse goals of 2 million lb sub f sec. Test data from each thruster are compared to the analytical predictions for the performance and heat transfer characteristics. Also, the results of thrust chamber life verification tests are presented.

Richter, G. Paul↗

Static test of an ultralight airplane

This paper describes all of the work necessary to perform the static test of an ultralight airplane. A steel reaction gantry was designed first, then all of the loading whiffletrees, the hydraulic actuation system, and instrumentation systems were designed. Loads and stress analyses were performed on the airplane and the gantry and whiffletrees. Components tested to date are: tubing samples, cables, and two-by-four whiffletrees. A hydraulic system consisting of a 3000-psi hand pump, 10,000-pound actuator, pressure gage and lines, and a Barksdale valve are described. Load cell calibration and pressure indicator calibration procedures are also described. A description of the strain and deflection measurement system is included. Preliminary data obtained to date are compared to the analytical predictions.

Smith, H. W.↗

Film cooling heat transfer on a turbine airfoil

The objectives of the current program are to develop an analytical approach, based on boundary layer theory, for predicting the effects of airfoil cooling on downstream heat transfer rates and to verify the resulting analytical method by comparison of predictions with hot cascade data obtained under this program.

Hylton, Larry D.↗

Numerical fracture simulation of bend specimens using a CTOD criterion

Stable crack growth in 50-mm-thick side-grooved three-point bend specimens of HY-130 steel is modeled numerically. A two-dimensional elastoplastic FEM formulation incorporating a CTOD fracture criterion is developed analytically, and the theoretical predictions are compared with experimental data in graphs. Good general agreement is obtained, except for the crack extension, which was typically overpredicted. The value of the J integral at crack initiation is found to be 83 kJ/sq m.

Shivakumar, K. N.↗

Post impact compressive behavior of composites

In this paper, the post impact compressive behavior of polymeric composites is studied both analytically and experimentally. In the analytical study, a closed-form solution is obtained for postbuckling of composites with a circular delamination. Using this solution, the reduced stiffness of the impact damaged region is calculated and the residual compressive strengths of quasi-isotropic laminates are predicted as a function of damage size. In the experimental study, in-plane displacements near the damaged region are determined by employing a micro moire interferometry technique. The strain concentrations as well as the compression-after-impact strength have been measured and compared with analytical predictions. Good agreement between the predicted results and experimental data was observed.

Lin, Kuen Y.↗

Control Design Strategies to Enhance Long-Term Aircraft Structural Integrity

Over the operational lifetime of both military and civil aircraft, structural components are exposed to hundreds of thousands of low-stress repetitive load cycles and less frequent but higher-stress transient loads originating from maneuvering flight and atmospheric gusts. Micro-material imperfections in the structure, such as cracks and debonded laminates, expand and grow in this environment, reducing the structural integrity and shortening the life of the airframe. Extreme costs associated with refurbishment of critical load-bearing structural components in a large fleet, or altogether reinventoring the fleet with newer models, indicate alternative solutions for life extension of the airframe structure are highly desirable. Increased levels of operational safety and reliability are also important factors influencing the desirability of such solutions. One area having significant potential for impacting crack growth/fatigue damage reduction and structural life extension is flight control. To modify the airframe response dynamics arising from command inputs and gust disturbances, feedback loops are routinely applied to vehicles. A dexterous flight control system architecture senses key vehicle motions and generates critical forces/moments at multiple points distributed throughout the airframe to elicit the desired motion characteristics. In principle, these same control loops can be utilized to influence the level of exposure to harmful loads during flight on structural components. Project objectives are to investigate and/or assess the leverage control has on reducing fatigue damage and enhancing long-term structural integrity, without degrading attitude control and trajectory guidance performance levels. In particular, efforts have focused on the effects inner loop control parameters and architectures have on fatigue damage rate. To complete this research, an actively controlled flexible aircraft model and a new state space modeling procedure for crack growth have been utilized. Analysis of the analytical state space model for crack growth revealed the critical mathematical factors, and hence the physical mechanism they represent, that influenced high rates of airframe crack growth. The crack model was then exercised with simple load inputs to uncover and expose key crack growth behavior. To characterize crack growth behavior, both "short-term" laboratory specimen test type inputs and "long-term" operational flight type inputs were considered. Harmonic loading with a single overload revealed typical exponential crack growth behavior until the overload application, after which time the crack growth was retarded for a period of time depending on the overload strength. An optimum overload strength was identified which leads to maximum retardation of crack growth. Harmonic loading with a repeated overload of varying strength and frequency again revealed an optimum overload trait for maximizing growth retardation. The optimum overload strength ratio lies near the range of 2 to 3 with dependency on frequency. Experimental data was found to correlate well with the analytical predictions.

Newman, Brett A.↗