Preliminary Investigation of Properties of High-temperature Brazed Joints Processed in Vacuum or in Molten Salt
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The forced-convection heat-transfer characteristics of sodium hydroxide were experimentally investigated. The heat-transfer data for heating fall slightly above the McAdams correlation line, and the heat-transfer data for cooling are fairly well represented by the McAdams correlation line.
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For reaction-formed silicon carbide (RFSC) ceramics produced by silicon melt infiltration of porous carbon preforms, equations are developed to relate the amount of residual silicon to the initial carbon density. Also, for a slurry derived preform containing both carbon and silicon powder, equations are derived which relate the amount of residual silicon in the RFSC to the relative density of the carbon in the preform and to the amount of silicon powder added to the slurry. For a porous carbon preform that does not have enough porosity to prevent choking-off of the silicon infiltration, these results show that complete silicon infiltration can occur by adding silicon powder to the slurry mixture used to produce these preforms.
The role of accurate thermophysical property data in the process design and modeling of solidification processes was the subject of a workshop held on 22-23 Oct. 1992 in Cleveland, Ohio. The workshop was divided into three sequential sessions dealing with (1) industrial needs and priorities for thermophysical data, (2) experimental capabilities for measuring the necessary data, and (3) theoretical capabilities for predicting the necessary data. In addition, a 2-hour panel discussion of the salient issues was featured as well as a 2-hour caucus that assessed priorities and identified action plans.
Melting and degassing of interplanetary dust particle L2005B22 at approx. 1200 C was due to flash heating during atmospheric entry. Preservation of the porous particle texture supports rapid quenching from the peak heating temperature whereby olivine and pyroxene nanocrystals (3 nm-26 nm) show partial devitrification of the quenched melt at T approx. = 450 C - 740 C. The implied ultrahigh cooling rates are calculated at approx. 105 C/h-106 C/h, which is consistent with quench rates inferred from the temperature-time profiles based on atmospheric entry heating models. A vesicular rim on a nonstoichiometric relic forsterite grain in this particle represents either evaporative magnesium loss during flash heating or thermally annealed ion implantation texture.
The rotation of the Moon is influenced by solid-body tides and interaction at a liquid-core/solid-mantle boundary. The Lunar Laser Ranging (LLR) data are sensitive to variations in lunar rotation. Analysis of those ranges reveals four dissipation periodicities in the rotation. These signatures can be explained with the combined effects of tide plus core, but not with either alone. The fluid core detection exceeds three times its uncertainty. The inferred core radius has a 1 -sigma upper limit of 352 km for iron and up to 374 km if sulfur is present. The tidal dissipation is strong, Q at one month is 37 +/- 5 .Q increases for longer periods and is 60 (-15, +40) at one year.Dynamical evidence for a fluid lunar core has previously been presented. These-earlier solutions included three dissipation parameters. New solutions benefit from additional LLR data and an improved gravity field from Doppler tracking of Lunar Prospector. Five dissipation parameters are now solved for. There are several options for dissipation parameters: a core coupling parameter, a time delay for tidal distortion of the moments of inertia, and five periodic terms in the rotation angles. Solutions with different combinations of these are compatible (a theory relates K/C and time delay to a series of periodic terms). The solutions used K/C, time delay, and one periodic term. When dissipation signatures at five rotation frequencies are solved for, four amplitudes (4 to 263 milliarcseconds) are detected above the noise. Attempts to explain these results using either tides alone or core alone fail (less than 3(sigma) discrepancy for the former and 9(sigma), for the latter). A combination of tides and liquid core matches the results well.
Recently, in support of the microgravity experiment entitled "Crystal Growth of Selected 11-VI Semiconducting Alloys by Directional Solidification," the viscosity of HgZnTe pseudobinary melt was measured using an oscillating-cup viscometer at NASA/Marshall Space Flight Center (MSFC). An unexpected time drift of the measured viscosity, which shows a slow relaxation phenomena at temperatures near the liquidus point, was reproducibly observed. Two sets of data were obtained by cooling the Hg(0.84)Zn(0.16)Te melt from 850 C and stabilizing at temperatures of 790 C, which is just above the liquidus temperature, and stabilizing at temperature of 810 C. While it took one day to reach equilibration at 810 C, five days were required at 790 C A similar relaxation phenomenon was also observed in the measured density of the same liquid. Furthermore, in the density measurements of the HgCdTe melts, which is the pseudobinary system studied in another flight experiment entitled "Growth of Solid Solution Single Crystals," a negative thermal expansion was reported. The liquid density increases from the liquidus point to a maximum value at a temperature approximately 700 C above the liquidus, where normal thermal expansion progressively resumes.
Because of its narrow electronic band-gap, HgZnTe solid solutions have been proposed as effective detectors for infrared radiation. To produce the best single crystals of these materials for this application, knowledge of the phase diagram that governs the freezing of the liquid is essential. Besides the phase diagram, however, some information concerning the thermophysical properties of the melt, such as viscosity, density, specific heat, and enthalpy of mixing, can also be useful. Of these thermophysical properties, the viscosity is perhaps of the most interest scientifically. Measurements using the oscillating cup method have shown that the isothermal melt requires tens of hours of equilibration time before a steady value of the viscosity can be achieved. Over this equilibration time, which depends upon temperature, the viscosity can increase by as much as a factor of two before reaching a steady state. We suggest that this relaxation phenomenon may be due to a slight polymerization of Te atoms in the melt.
Driven by advancements in microelectronics manufacturing, this research investigates the oblique (non-axisymmetric) impact of liquid-metal droplets on flat substrates. The problem of interest is relevant to the development of the novel technology of on-demand dispension (printing) of microscopic solder deposits for the surface mounting of microelectronic devices. The technology, known as solder jetting, features on-demand deposition of miniature solder droplets (30 to 120 microns in diameter) in very fine, very accurate patterns using techniques analogous to those developed for the ink-jet printing industry. Despite its promise, severe limitations exist currently with regards to the throughput rates of the technology; some of these limitations are largely due to the lack of the capability for reliable prediction of solder bump positioning and shapes, especially under ballistic deposition conditions where the droplet impact phenomena are inherently three-dimensional. The study consists of a theoretical and an experimental component. The theoretical work uses a finite element formulation to simulate numerically the non-axisymmetric (3-D) fluid mechanics and heat transfer phenomena of a liquid solder droplet impacting at an angle alpha on a flat substrate. The work focuses on the pre-solidification regime. The modeling of the most challenging fluid mechanics part of the process has been completed successfully. It is based upon the full laminar Navier-Stokes equations employing a Lagrangian frame of reference. Due to the large droplet deformation, the surface (skin) as well as the volumetric mesh have to be regenerated during the calculations in order to maintain the high accuracy of the numerical scheme. The pressure and velocity fields are then interpolated on the newly created mesh. The numerical predictions are being tested against experiments, for cases where wetting phenomena are not important. For the impact parameters used in the example shown (We = 2.38, Fr = 16300, Re = 157), the droplet rolls along the substrate, but its shape remains practically axisymmetric for all impact angles within the range from 0 to 60 deg. Interestingly, the substrate/droplet contact area during the recoiling phase of the impact is not a monotonically decreasing function of time. The experimental component of the research tests the numerical predictions and provides necessary input data (contact angles) for the theoretical model. The experiments are performed in microgravity (2.2s drop tower of the NASA GRC) in order to allow for the use of mm-size solder droplets, which make feasible the performance of accurate measurements, while maintaining similitude of the relevant fluid dynamic groups (Re, Fr, We, Ste). Preliminary oblique impact experiments have been performed using water droplets in normal gravity.
While several studies beginning in the Apollo era and continuing up to the present have tried to detect the lunar core, either geochemically, geophysically or geologically [e.g. 1, 2, 3, 4], it has so far proven somewhat elusive. The unambiguous detection of the lunar core is of prime importance as it holds the potential of distinguishing between the various theories for the formation of the Moon. The theory which currently enjoys the greatest success is the giant impact model, which has the Moon forming about 4.5 Gyr ago from the debris produced when a Mars sized proto planet collided with the proto Earth [e.g. 5, 6]. Simulations reveal that the material from which the Moon is made up contains very little iron and consequently a lunar core, if it exists, should be small.
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Analyses of Lunar Laser ranges Shaw a displacement in direction of the Moon's pole of rotation which indicates that strong dissipation is acting on the rotation.
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Contamination due to oxygen or oxide layer formation is a major concern in containerless processing of metallic melts.
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In the photovoltaics industry, the largest market share is represented by solar cells made from multicrystalline silicon, which is grown by directional solidification. During the growth process, the silicon melt is in contact with the silicon nitride coated crucible walls and the furnace atmosphere which contains carbon monoxide. The dissolution of the crucible coating, the carbon bearing gas, and the carbon already present in the feedstock, lead to the precipitation of silicon carbide, and silicon nitride, at later stages of the growth process. The precipitation of Si3N4 and SiC particles of up to several hundred micrometers in diameter leads to severe problems during the wire sawing process for wafering the ingots. Furthermore the growth of the silicon grains can be negatively influenced by the presence of particles, which act as nucleation sources and lead to a grit structure of small grains and are sources for dislocations. If doped with Nitrogen from the dissolved crucible coating, SiC is a semi conductive material, and can act as a shunt, short circuiting parts of the solar cell. For these reasons, the incorporation of such particles needs to be avoided. In this contribution we performed model experiments in which the transport of intentionally added SiC particles and their interaction with the solid-liquid interface during float zone growth of silicon in strong steady magnetic fields was investigated. SiC particles of 7μm and 60μm size are placed in single crystal silicon [100] and [111] rods of 8mm diameter. This is achieved by drilling a hole of 2mm diameter, filling in the particles and closing the hole by melting the surface of the rod until a film of silicon covers the hole. The samples are processed under a vacuum of 1x10(exp -5) mbar or better, to prevent gas inclusions. An oxide layer to suppress Marangoni convection is applied by wet oxidation. Experiments without and with static magnetic field are carried out to investigate the influence of melt convection on the distribution of particles and their incorporation into the crystal. The field strengths applied by a superconducting magnet are 1T, 3T, 4.5T, and 5T. The increase in field strength dampens the melt flow, and so this study provides comparative data to the crystal growth experiment to be carried out onboard the sounding rocket mission TEXUS 51, where purely diffusive growth condition will be achieved under microgravity conditions.