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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Design and Development of Galvannealed Dual-Phase Steel: Microstructure, Mechanical Properties and Weldability

It was attempted to produce galvannealed dual-phase (DP) steel through a commercial continuous galvanizing line (CGL). The main challenge was to form the DP microstructure even with the slow cooling rate after annealing in the CGL. A two-pronged approach was adopted for this, viz. design of the steel chemistry with calculations and optimization of the CGL parameters with simulation using Gleeble-3800 thermomechanical simulator. The steel thus produced in CGL revealed ferrite and 18 ± 2% martensite microstructure, with tensile strength exceeding 600 MPa and 24% total elongation along with good formability. Weldability study using resistance spot welding indicated the possibility of achieving sound joint with a 4-kA width in weld time–current lobe despite the high carbon equivalence.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Microstructure and properties of additively manufactured Al–Ce–Mg alloys

Additive manufacturing of aluminum alloys is largely dominated by a near-eutectic Al-Si compositions, which are highly weldable, but have mechanical properties that are not competitive with conventional wrought Al alloys. In addition, there is a need for new Al alloys with improved high temperature properties and thermal stability for applications in the automotive and aerospace fields. In this work, we considered laser powder bed fusion additive manufacturing of two alloys in the Al–Ce–Mg system, designed as near-eutectic (Al–11Ce–7Mg) and hyper-eutectic (Al–15Ce–9Mg) compositions with respect to the binary L → Al + Al 11 Ce eutectic reaction. The addition of magnesium is used to promote solid solution strengthening. A custom laser scan pattern was used to reduce the formation of keyhole porosity, which was caused by excessive vaporization due to the high vapor pressure of magnesium. The microstructure and tensile mechanical properties of the alloys were characterized in the as-fabricated condition and following hot isostatic pressing. The two alloys exhibit significant variations in solidification structure morphology. These variations in non-equilibrium solidification structure were rationalized using a combination of thermodynamic and thermal modeling. Both alloys showed higher yield strength than AM Al-10Si-Mg for temperatures up to 350 °C and better strength retention at elevated temperatures than additively manufactured Scalmaloy.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The effect of finish rolling temperature and tempering on the microstructure, mechanical properties and dislocation density of direct-quenched steel

Highlights: • The effect of thermomechanical treatment and tempering on direct-quenched steel has been studied. • Dislocation density of direct-quenched and tempered martensite is evaluated using both TEM and Williamson-Hall method. • Statistical analysis has been performed to study the effect of different factors on toughness of direct-quenched martensite. - Abstract: A unique batch tempering treatment for industrial scale direct-quenched steel coils has been studied using laboratory simulations. The tempering treatment was non-isothermal with slow heating to 570 °C and slow cooling to simulate the tempering of large steel coils. The paper presents the effect of finishing rolling temperature (FRT) relative to the non-recrystallization temperature (T{sub NR}) and the effect of long time tempering on the microstructure, dislocation density and mechanical properties of direct-quenched coiled strips. Conditioning austenite below the recrystallization stop temperature resulted in a finer effective grain size distribution, which correlated strongly with the impact toughness of the final product. Furthermore low finish rolling temperature resulted in partially ferritic microstructures while higher finishing rolling temperatures led to mixtures of bainite and martensite. Dislocation densities determined with TEM and XRD showed somewhat different trends regarding the effect of tempering: intra-lath dislocation density, as measured with TEM, showed a statistically significant drop in only one case, while XRD analysis indicated a drop in all cases. Furthermore, no significant correlation between finishing rolling temperature and dislocation density existed in XRD studies. The XRD results indicate that the decrease in dislocation density corresponds to about 100 MPa lower dislocation strengthening. However, precipitation hardening and potential internal micro stress relief compensates this as yield strength remains unchanged or even increases during tempering.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Interfacial microstructure and properties of copper clad steel produced using friction stir welding versus gas metal arc welding

A preliminary study compares the feasibility and microstructures of pure copper claddings produced on a pressure vessel A516 Gr. 70 steel plate, using friction stir welding versus gas metal arc welding. A combination of optical and scanning electron microscopy is used to characterize the grain structures in both the copper cladding and heat affected zone in the steel near the fusion line. The friction stir welding technique produces copper cladding with a grain size of around 25 μm, and no evidence of liquid copper penetration into the steel. The gas metal arc welding of copper cladding exhibits grain sizes over 1 mm, and with surface microcracks as well as penetration of liquid copper up to 50 μm into the steel substrate. Transmission electron microscopy reveals that metallurgical bonding is produced in both processes. Increased diffusion of Mn and Si into the copper cladding occurs when using gas metal arc welding, although some nano-pores were detected in the FSW joint interface. - Highlights: • Cladding of steel with pure copper is possible using either FSW or GMAW. • The FSW yielded a finer grain structure in the copper, with no evidence of cracking. • The FSW joint contains some evidence of nano-pores at the interface of the steel/copper. • Copper cladding by GMAW contained surface cracks attributed to high thermal stresses. • The steel adjacent to the fusion line maintained a hardness value below 248 HV.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Modification of microstructure and properties of Ti-47Al-2Cr-4Nb-0.3W alloys fabricated by SPS with trace multilayer graphene addition

Highlights: • The TiAl alloys with different content addition of multilayer graphene were fabricated. • When the graphene content is 0.8 at.%, the mean grain size decreases to 8.2 μm. • The bending and fracture strength increase to 1000 MPa and 2347 MPa, respectively. • The friction coefficient decreased from 0.6 to 0.4, with a decrease by 1/3. - Abstract: In this paper, Ti-47Al-2Cr-4Nb-0.3W alloys with trace multilayer graphene addition were fabricated by spark plasma sintering to enhance both mechanical properties and tribological property simultaneously. With the addition of multilayer graphene, bending strength, compressive strength and tribological property of TiAl alloys are all improved. When graphene content increases from zero to 0.8 at.%, the mean grain size decreases from 14.8 ± 1.4 μm to 8.2 ± 0.8 μm. The bending strength reaches almost 1000 MPa and the fracture strength increases to 2347 ± 12 MPa, an increase of 15% compared with TiAl alloy. The friction coefficient also decreases from about 0.6 to 0.4, a decrease by 1/3 compared with TiAl alloy. The reasons for the improved mechanical properties and tribological property are the in-situ reaction plate-shape Ti{sub 2}AlC phase, fine needle-like Ti{sub 3}AlC phase as well as fine and homogeneous microstructure. The wear mechanism changes from abrasive wear to abrasive wear plus adhesive wear with the increased graphene content.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Effect of graphite nanoplatelets and carbon nanofibers on rheology, hydration, shrinkage, mechanical properties, and microstructure of UHPC

This study evaluates the effects of two types of graphite nanoplatelet (GNP-C and GNP-M) and one type of carbon nanofiber (CNF) on rheological properties, hydration kinetics, autogenous shrinkage, and pore structure of ultra-high-performance concrete (UHPC). The dispersion method was optimized to secure uniform dispersion of the nanomaterials in the UHPC. The plastic viscosity decreased with the nanomaterials content as the content was increased from 0 to 0.05%. As the nanomaterials content increased from 0 to 0.3%, the duration of induction period was extended by the addition of CNF, but shortened by use of GNP-C or GNP-M; cumulative hydration heat release was increased by introduction of nanomaterials; the autogenous shrinkage of UHPC with CNF, GNP-C, and GNP-M was increased by 30%, 20%, and 20%, respectively. The use of 0.3% CNFs reduced the total porosity of the UHPC by approximately 35%, indicating that the presence of CNFs refined the microstructure of UHPC.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Comparative study of Sc and Er addition on microstructure, mechanical properties, and electrical conductivity of Al-0.2Zr-based alloy cables

Highlights: • The comprehensive properties of Al-0.2Zr-0.1Sc were better than those of Al-0.2Zr-0.1Er alloy cable. • The microstructures evolved from fibrous grains to equiaxed grains with increasing annealing time. • The Zener drag force increased with increasing ratio of volume fraction (F{sub V}) to average diameter F{sub V}/ d-bar . • The capability to inhibit recrystallization was as follows: Al{sub 3}(Zr, Sc) > Al{sub 3}(Zr, Er) > Al{sub 3}Zr. - Abstract: The effect of the addition of 0.1 wt% Sc and 0.1 wt% Er on the deformation microstructure, Vickers microhardness, and electrical conductivity of Al-0.2 wt% Zr-based alloy cables annealed at 400 °C for different times was investigated. The comprehensive properties of Al-0.2Zr-0.1Sc were better than those of Al-0.2Zr-0.1Er. The optimal conditions for the Al-0.2Zr-01Sc alloy cable were a microhardness of 575 MPa, an electrical conductivity of 34.5 MS/m for an annealing time of 36 h, and those for the Al-0.2Zr-0.1Er alloy cable were a microhardness of 550 MPa, an electrical conductivity of 33.6 MS/m for an annealing time of 8 h. During the annealing process, dispersed Al{sub 3}(Zr,Sc/Er) precipitates were generated, which substantially impeded recrystallization by Zener pining of grain boundaries. Based on the ratio of volume fraction (F{sub V}) to average diameter ( d-bar ) of the precipitates, their capability to inhibit recrystallization was as follows: Al{sub 3}(Zr, Sc) > Al{sub 3}(Zr, Er) > Al{sub 3}Zr. Moreover, the electrical conductivity of Al-0.2Zr-0.1Sc was better than that of Al-0.2Zr-0.1Er, probably because Sc could better inhibit recrystallization than Er, leading to fewer grain boundaries and hence lesser electron scattering.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effects of heat treatments on microstructure and properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

Electron beam melting (EBM) is a metal powder bed fusion additive manufacturing (AM) technology that is used to fabricate three-dimensional near-net-shaped parts directly from computer models. Ti-6Al-4V is the most widely used and studied alloy for this technology and is the focus of this work in its ELI (Extra Low Interstitial) variation. The mechanisms of microstructure formation, evolution, and its subsequent influence on mechanical properties of the alloy in as-fabricated condition have been documented by various researchers. In the present work, the thermal history resulting in the formation of the as-fabricated microstructure was analyzed and studied by a thermal simulation. Subsequently different heat treatments were performed based on three approaches in order to study the effects of heat treatments on the singular and exclusive microstructure formed during the EBM fabrication process. In the first approach, the effect of cooling rate after the solutionizing process was studied. In the second approach, the variation of α lath thickness during annealing treatment and correlation with mechanical properties was established. In the last approach, several solutionizing and aging experiments were conducted.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Thermomechanical properties and microstructures of yttrium hydride

Yttrium hydride is an optimal choice for a high-temperature moderator material in advanced thermal neutron spectrum reactors that require small core volumes. However, a complete database of the thermomechanical properties of yttrium hydride is not available yet, although it is much needed to understand and predict the moderator performance during service in reactors. In this paper, we report the properties of unirradiated bulk yttrium hydride as a function of hydrogen concentration—including density, crystal structure, specific heat capacity, thermal diffusivity, thermal conductivity, hardness, elastic/shear moduli, Poisson’s ratio, fracture strength, microstructure, and thermal stability—providing a baseline measurement for the subsequent neutron irradiation response study of yttrium hydride. Furthermore, the recommended empirical treatment of the data is suggested. In addition, other properties (i.e., hydrogen retention, thermal hydrogen migration, and irradiation response) that needs to be investigated are discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Densification, microstructure and properties of TiB2 ceramics fabricated by spark plasma sintering

Highlights: • Nearly full densification of in-house processed TiB{sub 2} ceramic powders at 1500 °C. • Microstructures revealing the size and shape of TiB{sub 2} grains after SPS. • The effect of sub-micron particles on the densification during SPS. • The effect of sintering pressure on the microstructure. • Microhardness and nano-indentation measurements along with oxidation studies. - Abstract: This study reports the fabrication of high-density TiB{sub 2} ceramics at reduced temperatures (1500 °C) by using field assisted sintering technology/spark plasma sintering (FAST/SPS) technique. In-house processed TiB{sub 2} powders with high purity were employed as starting materials. The effects of SPS conditions on the sintering behavior and microstructure of TiB{sub 2} were investigated. Sub-micron character of TiB{sub 2} particles has a strong influence on the densification during SPS. Microstructural analyses revealed that the high pressure affected both the grain size and the shape of TiB{sub 2} crystallites. Elongated grains with average size of 6 μm were perceived in TiB{sub 2} sample fabricated by SPS at 1500 °C under 60 MPa pressure with a relative density of 96.7%. The microhardness and elastic modulus were measured as 27.4 GPa and 685.2 GPa, respectively. This sample revealed an improved oxidation resistance due to the formation of a thin oxidation layer on the surface when heated up to 1200 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Comparative study of microstructure and properties of low-alloy-steel/nickel-based-alloy interfaces in dissimilar metal weld joints prepared by different GTAW methods

Highlights: • Number of type I and type II boundaries: H-DMWJ > C-DMWJ > W-DMWJ. • Width carbon depleted zones and carbon enriched zones: H-DMWJ > C-DMWJ > W-DMWJ. • Type I and type II boundaries are susceptible to SCC and cracked during mechanical bending. • C-DMWJ has the best performance while H-DMWJ has the worst one. - Abstract: Low-alloy-steel/buttering (or welding) metal interfaces in safe-end dissimilar metal weld joints (DMWJs) at nuclear power plants are weak parts. To optimize the quality of the safe-end DMWJs used for the construction of domestic nuclear power plants and to improve the welding productivity, a series of DMWJs in full-size have been manufactured by using different gas tungsten arc welding (GTAW) methods. The microstructure, chemical composition distribution and local properties across the SA508/52(M) interfaces in these DMWJs are studied. The high heat input and long high temperature duration during hot-wire GTAW process promote the carbon diffusion and grain boundary migration and hence the DMWJ by hot-wire GTAW has the largest amount of type I and type II boundaries and the widest carbon depleted zones and carbon enriched zones, which resulting in the worst performance among the DMWJs in simulated primary water. Type I and type II boundaries are high angle random grain boundaries (RGBs) and Cr-depleted zones are found along type II boundaries resulting in their high susceptibility to SCC. In addition, these boundaries are prone to be cracked during mechanical bending process.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Magnetic properties and microstructure of Sm-Co/α-Fe nanocomposite thick film-magnets composed of multi-layers over 700 layers

We synthesized Sm-Co/α-Fe nanocomposite film-magnets, approximately 10 μm in thickness, composed of 780 layers by the pulse laser deposition method. Transmission electron microscopic observations revealed that the synthesized film is composed of Sm-Co and α-Fe layers with the well-controlled α-Fe thickness of approximately 10–20 nm, which is suitable one predicted by the micromagnetic simulation. In spite of the enhanced interlayer diffusion of Fe and Co by annealing for crystallization, the (BH){sub max} value of 100 kJ/m{sup 3} was obtained at the averaged compositions of Sm/(Sm + Co) = 0.16 and Fe/(Sm + Co + Fe) = 0.47. The α-Fe fraction for obtaining the highest (BH){sub max} value was smaller than that expected from the micromagnetic simulation. Although the annealing for crystallization lay the easy direction of magnetization in the plane, the film is not expected to have strong crystallographic texture.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Study on Microstructure and Properties of AZ31/6061 GTAW Butt Joints According to Mg-Cd-Al Ternary System

AZ31 Mg and 6061 Al were successfully joined by GTAW method with Cd as filler metal. The tensile strength of the joints reached 170 MPa through this alloying method according to Mg-Cd-Al ternary system. The microstructure, phases, element distribution and fracture mechanism of alloyed joints were studied. The results suggest that the fusion zone is mainly composed of CdMg compounds and Al-based solid solution. A transitional zone thickness of 40-80 μm with few primary Al{sub 12}Mg{sub 17} and fine Al{sub 12}Mg{sub 17}-MCMS (MCMS represents a mixture of CdMg and CdMg{sub 3} compounds) eutectic is formed between the AZ31 base metal and fusion zone. The fracture surface presents three distinct regions because of the different distribution of Al{sub 12}Mg{sub 17} compounds in the transitional zone. The alloying with Cd filler metal can disperse Al{sub 12}Mg{sub 17} intermetallic compounds and form CdMg ordered compounds with excellent plasticity. Thus, the mechanical properties of alloyed joints have been significantly enhanced.

36 MATERIALS SCIENCE↗
DOE OSTI2019

The Effect of Multistage Aging on Mechanical Properties and Microstructure of Forged 7050 Aluminum Alloys

A new four-stage aging treatment, which is composed of pre-aging, retrogression, natural aging (NA) and re-aging, is designed to increase the tensile properties and the fatigue life of forged 7050 aluminum alloy in this work. As compared to traditional T74 and RRA treatments, the four-stage aging-treated sample exhibits the highest tensile properties and ductility. The tensile strength and yield strength are 627 and 608 MPa, respectively, and the elongation is 11.3%. The results of TEM and DSC show that an increased G.P zones and fine η′ phase distributed in the matrix of the alloy are subjected by this new aging processing as compared with T74 and RRA treatments. The natural aging in four-stage aging treatment accelerates the diffusion of Mg vacancies, and promotes the precipitation of G.P zones in grain interior during re-aging stage. On the basis of dislocation shearing mechanism, more dense and fine G.P zones of four-stage aging temper result in the superior tensile strength as compared to T74 and RRA temper. In addition, a combination of shearable precipitates, fine GBPs and narrow PFZs is beneficial to the slip reversibility in the plastic zone at the crack tip, thereby reducing fatigue damage accumulation and increasing the fatigue life.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Effects of lithium doping on microstructure, electrical properties, and chemical bonds of sol-gel derived NKN thin films

Highly (100/110) oriented lead-free Li{sub x}(Na{sub 0.5}K{sub 0.5}){sub 1−x}NbO{sub 3} (LNKN, x = 0, 0.02, 0.04, and 0.06) thin films are fabricated on Pt/Ti/SiO{sub 2}/Si substrates via a sol-gel processing method. The lithium (Li) dopants modify the microstructure and chemical bonds of the LNKN films, and therefore improve their electrical properties. The optimal values of the remnant polarization (P{sub r} = 14.3 μC/cm{sup 2}), piezoelectric coefficient (d{sub 33} = 48.1 pm/V), and leakage current (<10{sup −5} A/cm{sup 2}) are obtained for a lithium addition of x = 0.04 (i.e., 4 at. %). The observation results suggest that the superior electrical properties are the result of an improved crystallization, a larger grain size, and a smoother surface morphology. It is shown that the ion transport mechanism is dominated by an Ohmic behavior under low electric fields and the Poole-Frenkel emission effect under high electric fields.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2017

Effect of laser surface remelting on the microstructure and properties of Al-Al2Cu-Si ternary eutectic alloy

Bimodal ultrafine eutectic composites (BUECs) exhibit a good combination of strength and plasticity owing to a dual-hierarchy in eutectic length-scales in the microstructure. The present study investigates the variation of phase, morphology, feature length-scales and modality of microstructures obtained in a Al81Cu13Si6 (at. %) ternary alloy after laser surface remelting. A novel approach of varying component bimodal eutectic volume fractions by controlling the cooling rate of the laser solidification process has been presented. The volume fraction of the fine eutectic matrix has a profound effect on the flow strength. Laser remelted microstructures with volume fractions of the fine eutectic varying from 25 to 40% exhibiting compressive flow strengths ranging from 500 to 900MPa have been obtained. The volume fraction of the fine eutectic decreased with cooling rate and completely ceased to exist at cooling rates greater than 4 × 10 °C/s 4 .

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Initial Microstructure on Properties of Cryorolled Al 5052 Alloy Subjected to Different Annealing Treatment Temperatures

Al 5052 alloy sheets were subjected to different pre-annealing temperatures (150, 200, 250, 300, and 350 °C) prior to cryorolling. The process resulted in Al 5052 alloys with different initial microstructures. The pre-annealed alloy sheets were compared with a cryorolled sample not subjected to pre-annealing. The thicknesses of the alloy samples after cryorolling was reduced by 30%. The pre-annealed cryorolled samples exhibited low crystallite size, and high lattice strain. Among them, the cryorolled sample pre-annealed at 300 °C had the lowest crystallite size, and the highest lattice strain. Changes in initial microstructure of this sample resulted in a significant improvement in its hardness (88 Hv), tensile strength (333 MPa), and corrosion resistance. The sample had the highest corrosion resistance among the cryorolled samples.

36 MATERIALS SCIENCE↗