Robust and High-Waste Loaded Glass Formulations for Hanford Low-Activity Waste - 19050
The Hanford Low-Activity Waste (LAW) vitrification facility will receive LAW batches with abruptly changing compositions that span relatively broad ranges. In particular, the concentration ratios of sodium-to-sulfate, -chloride, -chromate, -phosphate, -potassium, and -aluminate create challenges in glass formulation. Glass compositions that simultaneously satisfy several processability, product quality, and composition constraints with sufficient confidence must be formulated for each LAW batch in near-realtime to enable desired throughput. A method for developing glass compositions while maximizing the waste loading and the process robustness was developed. This method compiled the glass composition-property data collected over nearly two decades, primarily by Pacific Northwest National Laboratory, The Catholic University of America, and Savannah River National Laboratory, in support of both the Hanford Tank Waste Treatment and Immobilization Plant project and the U.S. Department of Energy Office of River Protection Enhanced Waste Glass project. These data were used to develop models that link the melter feed composition to the resulting glass properties. Mathematical constructs were developed to optimize glass compositions for each waste batch in real-time that will simultaneously satisfy processability, product quality, and composition constraints with sufficient statistical confidence. Property prediction and various process uncertainties were reflected in the formulation. The formulation approach directly lends itself to adjustment of glass formulation to achieve program goals. This presentation will summarize the formulation approach and supporting data. (authors)