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At least 235 records · Page 13

A new approach to long-life noncontacting electromechanical devices

Brushless dc motors are finding increasing application in space. Likewise, with the advent of the light emitting diode, noncontacting encoders are gradually replacing sliding contact types. The direct drive concept has proved its merit and is now the preferred approach for tape recorders and low to moderate torque instrument drives. The final step in this evolution is the magnetic bearing, which now appears feasible for several applications. Where it can be applied in a totally noncontacting system, life and reliability will be a function of the electronic controls, where redundancy, derating, and quality assurance approaches virtually assure the desired lifetime and failure rate.

Devine, E. J.↗

EPA requirements and programs

The proposed ERTS-DCS system is designed to allow EPA the capability to evaluate, through demonstrable hardware, the effectiveness of automated data collection techniques. The total effectiveness of any system is dependent upon many factors which include equipment cost, installation, maintainability, logistic support, growth potential, flexibility and failure rate. This can best be accomplished by installing the system at an operational environmental control agency (CAMP station) to insure that valid data is being obtained and processed. Consequently, it is imperative that the equipment interface must not compromise the validity of the sensor data nor should the experimental system effect the present operations of the CAMP station. Since both the system which is presently in use and the automatic system would be in operation in parallel, conformation and comparison are readily obtained.

Koutsandreas, J. D.↗

Primary electric propulsion thrust subsystem definition

A review is presented of the current status of primary propulsion thrust subsystem (TSS) performance, packaging considerations, and certain operational characteristics. Thrust subsystem related work from recent studies by Jet Propulsion Laboratories (JPL), Rockwell and Boeing is discussed. Existing performance for 30-cm thrusters, power processors and TSS is present along with projections for future improvements. Results of analyses to determine (1) magnetic field distributions resulting from an array of thrusters, (2) thruster emitted particle flux distributions from an array of thrusters, and (3) TSS element failure rates are described to indicate the availability of analytical tools for evaluation of TSS designs.

Masek, T. D.↗

The relationship between reliability and bonding techniques in hybrid systems

Differential thermal expansion has been shown to be responsible for many observed failures in ceramic chip capacitors mounted on alumina substrates. The present work has shown that the mounting techniques used in bonding the capacitors have a marked effect upon the thermally induced mechanical stress and thus the failure rate. A mathematical analysis of a composite model of the capacitor-substrate system to predict the magnitude of thermally induced stresses have been conducted. It has been experimentally observed that the stresses in more compliant bonding systems such as soft lead/tin and indium solders are significantly lower than those in hard solder and epoxy systems. From the data obtained, several recommendations are made concerning the optimum bonding system for the achievement of maximum reliability.

Kinser, D. L.↗

Test and space experience with protoflight spacecraft

Based on system level test results, there appears to be some additional risk of space failures when a protoflight spacecraft is launched in lieu of a flight spacecraft. The space performance of all protoflight spacecraft to date has been satisfactory with failure rates slightly less than conventional flight spacecraft. The continued use of the protoflight concept is supported by this study.

Timmins, A. R.↗

Test and space experience with protoflight spacecraft

Data are presented on environmental testing of protoflight spacecraft, which are defined as spacecraft designed in advance to serve as both a prototype and a flight model. Protoflight spacecraft discussed include DME-A, IMP-F, RAE-A, ISIS-A, TIROS-M, SAS-A, IMP-I, ISIS-B, SSS, ERTS-A, IMP-H, SAS-B, RAE-B, IMP-J, AE-C, and SMS-A. Comparative data on conventional and protoflight test programs are given together with results of the in-test performance of the 16 protoflight craft and a comparison of the space performance of 53 conventional flight spacecraft and the 16 protoflight ones. It is concluded that: (1) based on system-level test results, some additional risk of space failures appears to exist when a protoflight spacecraft is launched instead of a flight craft; (2) the space performance of all protoflight craft to date has been satisfactory, with failure rates slightly less than those for conventional flight craft; and (3) the results of the present study support the continued use of the protoflight concept.

Timmins, A. R.↗

Preliminary design-lift/cruise fan research and technology airplane flight control system

This report presents the preliminary design of a stability augmentation system for a NASA V/STOL research and technology airplane. This stability augmentation system is postulated as the simplest system that meets handling qualities levels for research and technology missions flown by NASA test pilots. The airplane studied in this report is a T-39 fitted with tilting lift/cruise fan nacelles and a nose fan. The propulsion system features a shaft interconnecting the three variable pitch fans and three power plants. The mathematical modeling is based on pre-wind tunnel test estimated data. The selected stability augmentation system uses variable gains scheduled with airspeed. Failure analysis of the system illustrates the benign effect of engine failure. Airplane rate sensor failure must be solved with redundancy.

Gotlieb, P.↗

Discrete component bonding and thick film materials study

The bonding reliability of discrete capacitor chips bonded with solders and conductive epoxies was examined along with the thick film resistor materials consisting of iron oxide phosphate and vanadium oxide phosphates. It was concluded from the bonding reliability studies that none of the wide range of types of solders examined is capable of resisting failure during thermal cycling while the conductive epoxy gives substantially lower failure rates. The thick film resistor studies proved the feasibility of iron oxide phosphate resistor systems although some environmental sensitivity problems remain. One of these resistor compositions has inadvertently proven to be a candidate for thermistor applications because of the excellent control achieved upon the temperature coefficient of resistance. One new and potentially damaging phenomenon observed was the degradation of thick film conductors during the course of thermal cycling.

Kinser, D. L.↗

Evaluation of Landsat image registration accuracy

The Large Area Crop Inventory Experiment (LACIE) is an attempt to demonstrate the capability to forecast the annual production of major crops such as wheat and corn. Good image registration of data acquired on different dates is one of the key assumptions made in LACIE. This paper describes an algorithm to measure the accuracy of the current registration procedure. This algorithm employs a modified version of sequential similarity detection algorithm (SSDA). Based on over 264 registration checks, it was found that the root-mean-square of registration errors was 1.0 pixel. The failure rate of our registration checking algorithm was less than 10 per cent and the standard deviation of the accuracy of this algorithm was less than 0.2 picture element.

Kaneko, T.↗

The preliminary design of a lift-cruise fan airplane flight control system

This paper presents the preliminary design of a stability augmentation system for a NASA V/STOL research and technology airplane. This stability augmentation system is postulated as the simplest system that meets handling-quality levels for research and technology missions flown by NASA test pilots. The airplane studied in this report is a modified T-39 fitted with tilting lift/cruise fan nacelles and a nose fan. The propulsion system features a shaft that interconnects three variable-pitch fans and three powerplants. The mathematical modeling is based on pre-wind tunnel test estimated data. The selected stability augmentation system uses variable gains scheduled with airspeed. Failure analysis of the system illustrates the benign effect of engine failure. Airplane rate sensor failure must be solved with redundancy.

Gotlieb, P.↗

Fault-tolerant software for aircraft control systems

Concepts for software to implement real time aircraft control systems on a centralized digital computer were discussed. A fault tolerant software structure employing functionally redundant routines with concurrent error detection was proposed for critical control functions involving safety of flight and landing. A degraded recovery block concept was devised to allow collocation of critical and noncritical software modules within the same control structure. The additional computer resources required to implement the proposed software structure for a representative set of aircraft control functions were discussed. It was estimated that approximately 30 percent more memory space is required to implement the total set of control functions. A reliability model for the fault tolerant software was described and parametric estimates of failure rate were made.

Source record↗

Rolling element fatigue testing of gear materials

Rolling element fatigue lives of nine alloys were evaluated in Rolling Contact (RC) rigs. Test conditions included a Hertzian stress at 4,826 MPa (700 ksi), a rolling speed of 6.23 m/sec (245 in/sec.). Tests were run with a Type I oil (MIL-L-7808G) at room temperature. B-10 lives (10% failure rate) of alloys were compared versus reference alloys, VIM-VAR AISI M-50 and VAR AISI 9310. Six case carburizing alloys (AISI 9310, CBS600, CBS1000M, EX00014, Vasco X-2 and EX00053) and three through-hardening alloys (AISI M-50, VascoMax 350 and Vasco Matrix 2 evaluated, showed RCF performance inferior or equivalent to that of AISI 9310 and AISI M-50. It was also found that the effects of vacuum melting processes, different tempering temperatures, freezing cycle during heat treating, shot peening, gold plating and chrome plating employed in the present investigation did not significantly affect RCF life.

Nahm, A. H.↗

JANTX1N5552 switching diode

Switching diodes manufactured by Micro Semidonductor and Semtech were tested. In groups 2 and 3 there were no Micro Semiconductor catastrophic failures. Testing of both lots was stopped in group 1 test because of 50% failure rate.

Source record↗

Trends in reliability modeling technology for fault tolerant systems

Reliability modeling for fault tolerant avionic computing systems was developed. The modeling of large systems involving issues of state size and complexity, fault coverage, and practical computation was discussed. A novel technique which provides the tool for studying the reliability of systems with nonconstant failure rates is presented. The fault latency which may provide a method of obtaining vital latent fault data is measured.

Bavuso, S. J.↗

Reliability growth/burn-in - The allocation of testing resources

A sequential component test procedure is proposed. It is assumed that there is some knowledge of the initial failure rate parameter of each component. This knowledge is modified by the results of the first one or two tests. The remaining component test time is allocated adaptively (sequentially) to the components so as to maximize the system MTBF. In other words, the components will compete among themselves for limited test resources.

Truelove, A. J.↗

FTMP - A highly reliable Fault-Tolerant Multiprocessor for aircraft

The FTMP (Fault-Tolerant Multiprocessor) is a complex multiprocessor computer that employs a form of redundancy related to systems considered by Mathur (1971), in which each major module can substitute for any other module of the same type. Despite the conceptual simplicity of the redundancy form, the implementation has many intricacies owing partly to the low target failure rate, and partly to the difficulty of eliminating single-fault vulnerability. An extensive analysis of the computer through the use of such modeling techniques as Markov processes and combinatorial mathematics shows that for random hard faults the computer can meet its requirements. It is also shown that the maintenance scheduled at intervals of 200 hr or more can be adequate most of the time.

Hopkins, A. L., Jr.↗

Computer modeling for a space power transmission system

The paper summarizes the development of a computer program that simulates the performance of a large phased array antenna composed of 7220 smaller subarrays, each made up of klystron modules which act as individual radiators. The purpose of this program is to: (1) study the far-field pattern near the rectenna, (2) calculate the beam efficiency, and (3) observe the grating lobe behavior. Attention is given to the computer program which consists of a main program and four subroutines, as well as to the system configurations. The effects of amplitude, phase and random subarray failures are examined and an error budget was specified for 10 to the 0 phase error, + or - 1 dB amplitude error, and a 2% random failure rate.

Rathjen, S. M.↗