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At least 217 records · Page 12

Compositional variations in the undercooled Pb-Sn eutectic solidified at various acceleration levels

Ingots of Pb-61.9 Sn were undercooled and solidified under increasing gravity levels in order to investigate the effects of segregation. The onset of convective flow subsequent to the nucleation of lead is demonstrated. It is shown that when material system in the molten state contains constituents of varying densities, the combination of gravitational forces on the nucleating species and the amount of undercooling of the melt will determine the resultant segregation.

Johnston, M. H.↗

Mixing of two liquid metals on spar payload due to spin-up and spin-down

Unexpected results from SPAR experiments, directed at obtaining fine dispersions of metal systems that in a 1-g environment tend to segregate very rapidly, were considered. The physical processes occurring in fluid samples, such as the SPAR samples before solidification, were shown to be insufficient to produce a well mixed liquid by the time solidification was initiated. This would result in solidified samples with the type of segregation noted in the SPAR samples. Experimental evidence and analytical arguments are presented.

Schafer, C. F.↗

A cause of the non-solderability of ceramic capacitor terminations

The results of an analysis into the cause of the non-solderability of multiple defective part lots from two capacitor manufacturers are described. This analysis consisted of visual, scanning electron microscopic, surface, and metalographic examinations and analyses. The results indicated that non-solderability results from areas of excess porosity in the termination which are caused by segregation of ink constituents during manufacturing. This segregation can be minimized by proper monitoring and control of process variables; where excess porosity does occur, solderability can be improved by proper precleaning of parts.

Cozzolino, M. J.↗

Compositional inhomogeneities in a single Icelandic tholeiite flow

New trace element analyses of 25 basalt samples from a vertical traverse in an 11 m thick flow of Icelandic tholeiite show compositional differences which exceed analytical uncertainties and are random with respect to height. These variations suggest a short-range segregation model in which the amounts of phenocrysts, groundmass materials, and residual liquid vary randomly in different samples of the flow; a least-squares method is applied to determine if these variations reflect different proportions of crystallizing phases and residual liquid. Monte Carlo computations indicate that short-range segregation results in inhomogeneity of a magnitude of interflow compositional differences; this causes incoherence in elements with different geochemical behaviors while preserving coherence in elements of similar behavior.

Lindstrom, M. M.↗

Modeling of the float zone process

The interaction of heat, mass, and momentum transport in the floating zone method for growing single crystals from the melt is examined. Methods for detailed numerical simulation of the transport phenomena in a floating zone are developed. Results of the calculations are combined with experiments to determine the effects of solidification induced, surface tension driven, and buoyancy driven convection in establishing dopant redistribution in the melt and the roles of heat transfer in crystal and melt and melt/solid interface shape in determining crystal quality. State of the art finite element techniques were developed for calculating the influence of natural convection in the melt on the shape of a melt/crystal interface and dopant segregation in the crystal. These techniques are demonstrated for solidification by the Bridgman technique. Numerical techniques are developed that calculate the shapes of both the melt/solid and melt/gas interfaces simultaneously with the thermal fields in melt and solid. Models for the fluid flows due to the rotation of the feed and crystal rods are completed and the effects of these flows on dopant segregation are studied, especially in the case of zones longer than can be achieved on Earth.

Brown, R. A.↗

Gravitationally induced convection during directional solidification of off-eutectic Mn-Bi alloys

The effects of thermal and solute gradient, gravity induced convection during vertical directional solidification, on longitudinal macrosegregation of Bi and Mn rich off-eutectic starting compositions, has been studied as a function of composition, growth velocity and gravity vector orientation. Since the morphology of these alloys is characterized by an aligned, rodlike permanent magnet composite when grown cooperatively, the magnetic properties were used to measure composition segregation and the transition from dendritic to composite growth. Severe macrosegregation was observed in all cases studied and the degree of convection inferred by modeling the observed composition segregation using a stagnant film approach. Morphological stability was found to follow a constitutional supercooling-type law for both Bi and Mn rich compositions.

Pirich, R. G.↗

Ge abundances in the lunar mantle and implications for the origin of the Moon

Regardless of the origin of the Moon, metal segregation must have occurred within the moon in order to account for its low siderophile element abundances relative to the Earth or chondrites. Germanium is a strongly siderophile element whose bulk distribution coefficient indicates that it is not fractionated during igneous processes on the Moon. The variability in absolute Ge abundances in mare basalts and pristine highland rocks, rather than elemental ratios, can be used to infer lunar mantle abundances and processes. Literature data have been compiled for Ge abundances in mare basalts and pristine highland rocks. For some landing sites, samples with 12 ppb Ge were considered to be extreme outliers and are not included. The Apollo 15 samples are enriched in Ge by a factor of 2.5 over the Apollo 12, 16 and 17 samples. Other siderophile element variations have been found in the Moon. Based on this data, best estimate of the average Ge abundance in the silicate portion of the Moon is 3.52 ppb. The Moon is depleted, relative to chondritic abundances, by a factor of 38,000 normalized to Si. Two possible explanations for the observed variations in Ge abundance in the Moon are: (1) more metal may have segregated from some regions of the Moon than from others; or Ge-bearing material may been been added later in the evolution of the Moon.

Dickinson, T.↗

Thermal structure of the accreting earth

The energy associated with the accretion of the earth and the segregation of the core is more than sufficient to melt the entire earth. In order to understand the thermal evolution of the early earth it is necessary to study the relevant heat transfer mechanisms. In this paper the existence of a global magma ocean is postulated and calculations are carried out of the heat flux through it in order to determine its depth. In the solid mantle heat is transferred by the upward migration of magma. This magma supplies the magma ocean. The increase in the mantle liquidus with depth (pressure) is the dominant effect influencing heat transfer through the magma ocean. It is found that a magma ocean with a depth of the order of 20 km would have existed as the earth accreted. It is concluded that the core segregated and an atmosphere was formed during accretion.

Turcotte, D. L.↗

Isukasia area: Regional geological setting (includes excursion guide)

A brief account of the geology of the Isukasis area is given and is biased toward the main theme of the itinerary for the area: What has been established about the protoliths of the early Archean rocks of the area - the Isua supracrustal belt and the Amitsoq gneisses? The area's long and complex tectonometamorphic history of events can be divided into episodes using a combination of dike chronology, isotopic, and petrological studies. The earliest dikes, the ca 3700 Ma Inaluk dikes, intrude the earliest (tonalitic) components of the Amitsoq gneisses but are themselves cut up by the injection of the younger (granitic and pegmatitic) phases of the Amitsoq gneisses of the area. The areas of low late Archean deformation, strongly deformed early Archean mafic rocks have coarse grained metamorphic segregations and are cut by virtually undeformed mid-Archean Tarssartoq (Ameralik) dikes devoid of metamorphic segregations. The shows that the area was affected by regional amphibolite facies metamorphism in the early Archean. Late Archean and Proterozoic metamorphic imprints are marked to very strong in the area. Much of the early Archean gneiss complex was already highly deformed when the mid-Archean Tarssartoq dikes were intruded.

Nutman, A. P.↗

Dynamics of Bridgman-Stockbarger growth of non-dilute binary alloys

The coupling between heat and mass transfer in the Bridgman-Stockbarger growth of nondilute crystals induces growth rate transients that are longer than those caused by heat transfer alone. The dynamics of the diffusion-controlled growth for thermophysical properties representative of Pb(1-x)Sn(x)Te and Hg(1-x)Cd(x)Te are computed from a one-dimensional solidification model which includes melt-crystal phase behavior. Results show that the growth rate response to a step change in pull rate for both systems differs from the exponential decay observed for dilute alloys and that growth rates cannot be inferred from axial segregation data in nondilute systems due to the dependence of the segregation coefficient on composition.

Bourret, E. D.↗

Hydrogen effects on the age hardening behavior of 2024 aluminum

It has been found that the fatigue crack growth rate in aluminum alloys increases significantly in the presence of moisture. This phenomenon along with a moisture effect observed in another context has been attributed to 'embrittlement' of the aluminum by absorbed hydrogen generated by the reaction of moisture with freshly exposed aluminum. A description is given of a number of age hardening experiments involving 2024 aluminum. These experiments show that a mechanism related to the segregation of absorbed hydrogen to the coherent theta-double-prime interfaces may account for the observed reduction in fatigue life. It is pointed out that this segregation promotes a loss of coherency in the hydrogen rich region at a fatigue crack tip. Subsequently, the loss of coherency causes local softening and reduces fatigue life.

Wagner, J. A.↗

Low gravity containerless processing of immiscible gold rhodium alloys

Under normal one-g conditions immiscible alloys segregate extensively during solidification due to sedementation of the more dense of the immiscible liquid phases. However, under low-g conditions it should be possible to form a dispersion of the two immiscible liquids and maintain this dispersed structure during solidification. Immiscible (hypermonotectic) gold-rhodium alloys were processed in the Marshall Space Flight Center 105 meter drop tube in order to investigate the influence of low gravity, containerless solidification on their microstructure. Hypermonotectic alloys composed of 65 atomic % rhodium exhibited a tendency for the gold rich liquid to wet the outer surface of the containerless processed samples. This tendency led to extensive segregation in several cases. However, well dispersed microstructures consisting of 2 to 3 micron diameter rhodium-rich spheres in a gold-rich matrix were produced in 23.4 atomic % rhodium alloys. This is one of the best dispersions obtained in research on immiscible alloy-systems to data.

Andrews, J. Barry↗

Comparative properties of Virgo Cluster dwarf irregulars and spirals

The optical and neutral hydrogen data for all spiral and late-type dwarf irregular galaxies in the Virgo Cluster catalog are analyzed. In particular, the continuity of optical properties, hydrogen masses, and dynamical properties are examined as functions of morphology and luminosity from the largest spirals through the faintest dwarfs (omitting blue compact dwarf galaxies); the effects of environment on H I content; mass segregation; and the Tully-Fisher relations. The spiral plus dwarf sample forms a continuous but nonhomologous sequence. Indicative dynamical mass-to-light ratios are relatively constant throughout; hydrogen mass-to-light ratios show only a slight increase with decreasing luminosity. The Tully-Fisher relations extend with continuous slope from spirals through dwarfs. The dwarfs show some evidence of ram-pressure stripping by the intracluster medium, but as a group do not seem to be stripped more heavily than spirals. There is no evidence of mass segregation even for the very low mass dwarfs versus giant spirals.

Hoffman, G. Lyle↗

Gravity and configurational energy induced microstructural changes in liquid phase sintering

Experiments were performed with W-Ni-Fe heavy alloys in order to measure the microstructural changes vs. position that occur in liquid-phase sintering under normal gravity. The experimentally observed segregation is less than the calculated equilibrium segregation due to the retarding effect from the rigid solid skeleton formed during sintering. These results improve understanding of microstructure, mechanical properties, component shape, and dimensional stability benefits that may be realized from low-gravity sintering.

Kipphut, C. M.↗

Effects of crucible wetting during solidification of immiscible Pb-Zn

Many industrial uses for liquid phase miscibility gap alloys are proposed. However, the commercial production of these alloys into useful ingots with a reasonable amount of homogeneity is arduous because of their immiscibility in the liquid state. In the low-g environment of space gravitational settling forces are abated, thus solidification of an immiscible alloys with a uniform distribution of phases becomes feasible. Elimination of gravitational settling and coalescence processes in low-g also makes possible the study of other separation and coarsening mechanisms. Even with gravitational separation forces reduced, many low-g experiments have resulted in severely segregated structures. The segregation in many cases was due to preferential wetting of the crucible by one of the immiscible liquids. The objective was to analyze the wetting behavior of Pb-Zn alloys on various crucible materials in an effort to identify a crucible in which the fluid flow induced by preferential wetting is minimized. It is proposed that by choosing the crucible for a particular alloy so that the difference in surface energy between the solid and two liqud phases is minimized, the effects of preferential wetting can be diminished and possibly avoided. Qualitative experiments were conducted and have shown the competitive wetting behavior of the immiscible Pb-Zn system and 13 different crucible materials.

Degroh, Henry C., III↗

Isothermal solidification in a binary alloy melt

A space shuttle experiment employing the General Purpose (Rocket) Furnace (GPF) in its isothermal mode of operation is manifested on MSL-3, circa 1989. The central aim of this experiment is to investigate the effect of reduced gravity levels on the segregation behavior in a slowly, and isothermally, cooled sample of a binary Pb-15 wt percent Sn alloy. This experiment would thus be able to simulate, in a small laboratory sample, about 20 mm dia 60 mm high and weighing about 150 grams, some aspects of the segregation phenomena occurring in large industrial ingots. Ground-based experiments conducted in the single-cavity simulator of the GPF, located at Marshall Space Flight Center (MSFC), in support of the microgravity experiment are described in detail. The results of the MSFC experiments are compared with other related experiments conducted at Case Western Reserve University (CWRU), wherein the isothermal constraints were relaxed.

Laxmanan, V.↗

Effects of crucible wetting during solidification of immiscible Pb-Zn alloys

Many industrial uses for liquid phase miscibility gap alloys are proposed. However, the commercial production of these alloys into useful ingots with a reasonable amount of homogeneity is arduous because of their immiscibility in the liquid state. In the low-g environment of space gravitational settling forces are abated, thus solidification of an immiscible alloy with a uniform distribution of phases becomes feasible. Elimination of gravitational settling and coalescence processes in low-g also makes possible the study of other separation and coarsening mechanisms. Even with gravitational separation forces reduced, many low-g experiments have resulted in severely segregated structures. The segregation in many cases was due to preferential wetting of the crucible by one of the immiscible liquids. The objective was to analyze the wetting behavior of Pb-Zn alloys on various crucible materials in an effort to identify a crucible in which the fluid flow induced by preferential wetting is minimized. It is proposed that by choosing the crucible for a particular alloy so that the difference in surface energy between the solid and two liquid phases is minimized, the effects of preferential wetting can be diminished and possibly avoided. Qualitative experiments were conducted and have shown the competitive wetting behavior of the immiscible Pb-Zn system and 13 different crucible materials.

De Groh, H. C., III↗

Containerless low gravity processing of glass forming and immiscible alloys

Under normal one-g conditions immiscible alloys segregate extensively during solidification due to sedimentation of the more dense of the immiscible liquid phases. Immiscible (hypermonotectic) gold-rhodium alloys were processed in the 100 meter drop tube under low gravity, containerless conditions to determine the feasibility of producing dispersed structures. Three alloy compositions were utilized. Alloys containing 10 percent by volume of the gold-rich hypermonotectic phase exhibited a tendency for the gold-rich liquid to wet the outer surface of the samples. This wetting tendency led to extensive segregation in several cases. Alloys containing 80 and 90 percent by volume of the gold-rich phase possessed completely different microstructures from the 10 percent samples when processed under low-g, containerless conditions. Several samples exhibited microstructures consisting of well dispersed 2 to 3 microns diameter rhodium-rich spheres in a gold-rich matrix.

Andrews, J. Barry↗