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At least 217 records · Page 12

All sources NASA NTRS DOE OSTI

NASA NTRS1979

Development of ultraviolet rigidizable materials

A series of tests was performed to determine an optimum resin to be used as a UV rigidizable matrix in expandable rigidizable space structures. Commercially available resins including several types of polyesters, epoxies, epoxy-acrylics, an acrylic and a urethane were used as well as a polyester, produced by 3M Company's Solar Laboratory facility, which was found the best from the standpoint of physical properties and ability to be 'B' staged. Two other synthesized materials were also tested, but were not found to be superior to the Solar resin. An optimum fabric for use with the preferred resin was not found; however, the 15 ounce fabric from Solar Laboratories has the best combination of physical properties with respect to handling and processing characteristics. Expansion techniques for tubular structures, 'B' staging of the solar resin, and stowage techniques for up to 5 months were developed. A one meter high tetrahedron preprototype structure was prepared to evaluate and demonstrate stowage, deployment, and rigidization techniques.

Salisbury, D. P.↗

NASA NTRS1980

Aging of Magnetic Recording Tape

The paper deals with a study investigating the nature and rates of the hydrolic aging of a wide-band instrumentation magnetic recording tape which employs oxide and backcoat binders made of a polyester urethane elastomer. It was found that the primary mechanism of tape aging and degradation resulted from hydrolysis of its polyester urethane binder.

Cuddihy, E. F.↗

NASA NTRS1982

Speedy Acquisition of Surface-Contamination Samples

Biological contamination of large-area surfaces can be determined quickly, inexpensively, and accurately with the aid of a polyester bonded cloth. Cloth is highly effective in removing microbes from a surface and releasing them for biological assay. In releasing contaminants, polyester bonded cloth was found to be superior to other commercial cleanroom cloths, including spun-bound polyamid cloths and cellulose cloths.

Puleo, J. R.↗

NASA NTRS1983

Forming Mirrors on Composite Materials

Smooth coatings deposited on hard-to-polish substrates. Lightweight mirror, leaning against conventional glass mirror, consists of metallic relective layer on substrate coated with polyester resin. Smooth surface of polyester resin made by covering freshly applied resin with piece of smooth glass coated with release agent.

Gauldin, R. E.↗

NASA NTRS1983

Fire resistant films for aircraft applications

Alternative sandwich panel decorative films were investigated as replacements for the polyvinyl fluoride currently used in aircraft interiors. Candidate films were studied for flammability, smoke emission, toxic gas emission, flame spread, and suitability as a printing surface for the decorative acrylic ink system. Several of the candidate films tested were flame modified polyvinyl fluoride, polyvinylidene fluoride, polyimide, polyamide, polysulfone, polyphenylsulfone, polyethersulfone, polybenzimidazole, polycarbonate, polyparabanic acid, polyphosphazene, polyetheretherketon, and polyester. The films were evaluated as pure films only, films silk-screened with an acrylic ink, and films adhered to a phenolic fiberglass substrate. Films which exhibited the highest fire resistant properties included PEEK polyetheretherketon, Aramid polyamide, and ISO-BPE polyester.

Kourtides, D. A.↗

NASA NTRS1985

Sonically-Welded Thermal Blankets

Insulating layers joined by seams. Sonic welding saves time and reduces weight. Layers of blanket built up from alternating layers of polyester sheet and polyester net. Paper pattern showing lines along which layers are joined together placed over top layer.

Bettini, R.↗

NASA NTRS1983

Fire resistant films for aircraft applications

Kourtides, D. A.↗

NASA NTRS1985

Ethynyl-Terminated Ester Oligomers and Polymers

Polyesters of various molecular weights terminated with ethynyl groups. As ethynyl-terminated polyesters are exposed to elevated temperatures, thermally induced reaction of ethynyl groups occurs to provide cross-linking and chain extension. Reaction raises use temperature of polymer and greatly improves resistance to solvents. New materials produced by this process potentially useful as adhesives, composite matrices, solvent-resistant coatings, membranes, and films.

Hergenrother, P. M.↗

NASA NTRS1984

Radiation effects measurements on spacecraft electrostatic discharge tapes, thermal blankets and thermooptical coatings

Selective results are presented of laboratory radiation tests of metallic foil tapes, thermal blankets, and thermooptical coatings undertaken as part of the development and qualification of materials for the Galileo spacecraft. Of the two metallic foil tapes used for electrical continuity, the adhesive used on the aluminum embossed foil was superior to the copper embossed foil when exposed to simulated Jovian electrons. Proton-irradiation tests performed on a number of thermal blanket samples showed that black polyester on Kapton proved to be a lower weight loss (i.e., outgassing) material than Fluorglas. In addition, preliminary results concerning the response of thermooptical coatings to simulated Jovian electrons show that the ITO-coated polyester over a Kapton surface gave the lowest absorptance.

Bouquet, F. L.↗

NASA NTRS1987

Comparison of flexural properties of aramid-reinforced pultrusions having varied matrices, pretreatments and postcures

Aramid-reinforced composite materials of equal fiber volume and varied polymer thermoset matrices were pultruded and flexurally tested to failure. The objective was to improve the flexural properties of aramid-reinforced pultrusions. Pultrusions of both sized and unsized aramid fiber with four different resin systems were compared to determine the effects of sizing compounds and postcuring on flexural strength, fiber wettability, and fiber-to-resin interface bonding. Improvements in flexural strength resulting from pretreatments with the sizing solutions used were marginal. The most significant improvements in flexural properties resulted from postcuring. Flexural strengths ranged from a low of 39,647 psi (273MPa) to a high of 80,390 psi (554 MPa), an overall increase of 103 percent. The fact that postcuring improved the flexural properties of the pultrusions of the four resin systems indicates that a full cure did not occur in any of the resin systems during the pultrusion process. The increased flexural strengths of the polyester and vinyl ester pultrusions were the most surprising. The four resin systems examined were Interplastic Corporation VE 8300 vinyl ester, Ashland Chemical Company Aropol 7430 Polyester, and Shell Chemical Company Epon 9302 and Epon 9310 epoxides.

Wilson, Maywood L.↗

NASA NTRS1988

In-situ measurement of processing properties during fabrication in a production tool

Progress is reported on the use of frequency-dependent electromagnetic measurements (FDEMs) as a single, convenient technique for continuous in situ monitoring of polyester cure during fabrication in a laboratory and manufacturing environment. Preliminary FDEM sensor and modeling work using the Loss-Springer model in order to develop an intelligent closed-loop, sensor-controlled cure process is described. FDEMs using impedance bridges in the Hz to MHz region is found to be ideal for automatically monitoring polyester processing properties continuously throughout the cure cycle.

Kranbuehl, D. E.↗

NASA NTRS1987

Low cost tooling material and process for graphite and Kevlar composites

An Extruded Sheet Tooling Compound (ESTC) was developed for use in quickly building low cost molds for fabricating composites. The ESTC is a very highly mineral-filled resin system formed into a 6 mm thick sheet. The sheet is laid on the pattern, vacuum (bag) is applied to remove air from the pattern surface, and the assembly is heat cured. The formed ESTC is then backed and/or framed and ready for use. The cured ESTC exhibits low coefficient of thermal expansion and maintains strength at temperatures of 180 to 200 C. Tools were made and used successfully for: Compression molding of high strength epoxy sheet molding compound, stamping of aluminum, resin transfer molding of polyester, and liquid resin molding of polyester. Several variations of ESTC can be made for specific requirements. Higher thermal conductivity can be achieved by using an aluminum particle filler. Room temperature gel is possible to allow use of foam patterns.

Childs, William I.↗

NASA NTRS1988

Pultrusion Process Development for Long Space Boom Model

Long flexible-boom models were required to develop ground-vibration test methods for very-low-frequency space structures with applications to the proposed Space Station. Pultruded quasi-isotropic composite beams were selected as an option over extruded aluminum alloy structures because of the lower cost potential, the higher specific strength, the flexural properties, and the dynamic similarity considerations. The reinforcement material that was used was biaxial (0 deg/90 deg) fiberglass roving held in place with knitted polyester yarn such that equal fiber volume in 0 deg and 90 deg orientations provided nearly equal strength in both longitudinal and transverse directions. An isophthalic polyester resin system was used as the matrix. Continuous lengths up to 270 ft were easily pultruded with biaxial fabric. Tracking problems were encountered with similar unidirectional fabrics. Analyses of processing problems were conducted to determine causes for delamination, scaling, and sloughing. Ultrasonic C-scanning and scanning electron microscope examinations were conducted as well as mechanical testing to failure. Test results indicate that pultrusion processes can be used to produce quasi-isotropic composite structures.

Wilson, Maywood L.↗

NASA NTRS1990

Hazards protection for space suits and spacecraft

A flexible multi-layered covering article for protection against the hazards of exposure to the environment of outer space is disclosed. The covering includes an outer layer section comprising an outermost lamina of woven expanded tetrafluoroethylene yarns (Gore Tex) for protecting against abrasion and tearing, an underlying weave of meta-aramid yarns (Nomex) and para-aramid yarns (Kevlar) for particle impart protection, and electrostatic charge dissipation and control system incorporated therein, and a chemical contaminants control barrier applied as a coating. A middle section includes a succession of thermal insulating layers of polymeric thermoplastic or thermoforming material, each of which is coated with a metal deposit of high infra-red emissivity and low solar radiation absorption characteristics and separated from adjacent insulating layers by a low thermal conductance material. The covering further includes a radiation attenuating layer of a tungsten-loaded polymeric elastomer binder for protecting against bremsstrahlung radiation and an inner layer of rip-stop polyester material for abrasion protection. A chloroprene coating may be supplied the polyester-material for added micrometeroid protection. Securing means of low heat conductance material secures the multi-layers together as a laminar composite.

Kosmo, Joseph J.↗

NASA NTRS1992

Power assist EVA glove development

Structural modeling of the EVA glove indicates that flexibility in the metacarpophalangeal (MCP) joint can be improved by selectively lowering the elasticity of the glove fabric. Two strategies are used to accomplish this. One method uses coil springs on the back of the glove to carry the tension in the glove skin due to pressurization. These springs carry the loads normally borne by the glove fabric, but are more easily deformed. An active system was also designed for the same purpose and uses gas filled bladders attached to the back of the EVA glove that change the dimensions of the back of the glove and allow the glove to bend at the MCP joint, thus providing greater flexibility at this joint. A threshold control scheme was devised to control the action of the joint actuators. Input to the controller was provided by thin resistive pressure sensors placed between the hand and the pressurized glove. The pressure sensors consist of a layer of polyester film that has a thin layer of ink screened on the surface. The resistivity of the ink is pressure dependent, so an extremely thin pressure sensor can be fabricated by covering the ink patch with another layer of polyester film and measuring the changing resistance of the ink with a bridge circuit. In order to sense the force between the hand and the glove at the MCP joint, a sensor was placed on the palmar face of the middle finger. The resultant signal was used by the controller to decide whether to fill or exhaust the bladder actuators on the back of the glove. The information from the sensor can also be used to evaluate the effectiveness of a given control scheme or glove design since the magnitude of the measured pressures gives some idea of the torque required to bend a glove finger at the MCP joint. Tests of this actuator, sensor, and control system were conducted in an 57.2 kPa glove box by performing a series of 90 degree finger bends with a glove without an MCP joint assembly, a glove with the coil spring assembly, and with the four fingered actuated glove. The tests of these three glove designs confirm the validity of the model.

Main, John A.↗

NASA NTRS1993

Space Station WP-2 application of LDEF MLI results

The Cascaded Variable Conductance Heat Pipe Experiment, which was developed by Michael Grote of McDonnell Douglas Electronic Systems Company, was located in Tray F-9 of the Long Duration Exposure Facility (LDEF), where it received atomic oxygen almost normal to its surface. The majority of the tray was covered by aluminized Kapton polyimide multilayer insulation (MLI), which showed substantial changes from atomic oxygen erosion. Most of the outermost Kapton layer of the MLI and the polyester scrim cloth under it were lost, and there was evidence of contaminant deposition which discolored the edges of the MLI blanket. Micrometeoroid and orbital debris (MM/OD) hits caused small rips in the MLI layers, and in some cases left cloudy areas where the vapor plume caused by a hit condensed on the next layer. The MLI was bent gradually through 90 deg at the edges to enclose the experiment, and the Kapton that survived along the curved portion showed the effects of atomic oxygen erosion at oblique angles. In spite of space environment effects over the period of the LDEF mission, the MLI blanket remained functional. The results of the analysis of LDEF MLI were used in developing the standard MLI blanket for Space Station Work Package-2 (WP-2). This blanket is expected to last 30 years when exposed to the low Earth orbit (LEO) environment constituents of atomic oxygen and MM/OD, which are the most damaging to MLI materials. The WP-2 standard blanket consists of an outer cover made from Beta-cloth glass fiber fabric which is aluminized on the interior surface, and an inner cover of 0.076-mm (0.003-in) double-side-aluminized perforated Kapton. The inner reflector layers are 0.0076-mm (0.0003-in) double-side aluminized, perforated Kapton separated by layers of Dacron polyester fabric. The outer cover was selected to be resistant to the LEO environment and durable enough to survive in orbit for 30 years. This paper describes the analyses of the LDEF MLI results, and how these results contributed to the selection of the WP-2 MLI blanket materials and configuration.

Smith, Charles A.↗

NASA NTRS1999

Mechanical Behavior of Fabric-Film Laminates

Inflatable structures are gaining wide support in planetary scientific missions as well as commercial applications. For such applications a new class of materials made of laminating thin homogenous films to lightweight fabrics are being considered us structura1 gas envelops. The emerging composite materials are a result of recent advances in the manufacturing cf 1ightweight, high strength fibers, fabrics and scrims. The lamination of these load-carrying members with the proper gas barrier film results in wide range of materials suitable for various loading and environmental conditions. Polyester - based woven fabrics laminated to thin homogeneus film of polyester (Maylar) is an example of this class. This fabric/ film laminate is being considered for the development a material suitable for building large gas envelopes for use in the NASA Ultra Long Duration Balloon Program (ULDB). Compared to commercial homogeneus films, the material provides relatively high strength to weight ratio as well as better resistance to crack and tear propagation. The purpose of this papers is to introduce the mechanical behavior of this class of multi-layers composite and to highlight some of the concerns observed during the characterization of these laminate composites.

Said, Magdi S.↗

NASA NTRS1999

Special Considerations in Selection of Fabric Film Laminates for Use in Inflatable Structures

Inflatable structures are gaining wide support in planetary scientific missions as well as commercial applications. For such applications a new class of fabric/film laminates is being considered for use as a structural gas envelope. The emerging composite materials are a result of recent advances in the manufacturing of lightweight, high strength fibers, fabrics and scrims. The lamination of these load-carrying members with the proper gas barriers results in a wide range of materials suitable for various loading and environmental conditions. Polyester-based woven fabrics laminated to thin homogenous film of polyester are an example of this class. This fabric/film laminate is being considered for the development of a material suitable for building large gas envelopes for use in the NASA ultra long duration balloon program (ULDB). Compared to commercial homogenous films, the material provides relatively high strength to weight ratio as well as better resistance to crack and tear propagation, The mechanical, creep and viscoelastic properties of these fabric film laminates have been studied to form a material model. Preliminary analysis indicates that the material is highly viscoelastic. The mechanical properties of this class of materials will be discussed in some details.

Said, Magdi A.↗