Humidity effects in Fe{sub 16}N{sub 2} fine powder preparation by low-temperature nitridation
Low-temperature nitridation has been reported to produce ferromagnetic {alpha}''-Fe{sub 16}N{sub 2} by ammonia nitridation of {alpha}-Fe fine powder, which was obtained from the reduction of vapor-grown {gamma}-Fe{sub 2}O{sub 3}. The effects of humidity during this preparation were investigated in the present study. {alpha}''-Fe{sub 16}N{sub 2} was inconsistently obtained, and at low yield, from Fe{sub 3}O{sub 4} fine powder (MT-40) prepared from aqueous solution. Reducing the adsorbed water content in the iron oxide starting powder resulted in improved reproducibility of the {alpha}''-Fe{sub 16}N{sub 2} yield of the nitridation. The use of a smaller-diameter reaction tube, less than 25 mm in diameter, enabled more reproducible preparation from vapor-grown {gamma}-Fe{sub 2}O{sub 3} powder (CI-30). The reaction yield was further improved by using high-quality ammonia with a water content of {<=}0.05 ppm. Minimizing the humidity made it possible to obtain a fine powder with a high {alpha}''-Fe{sub 16}N{sub 2} content. Enhancement of the magnetization to 210 emu g{sup -1} at room temperature was observed from a nitrided mixture of {alpha}''-Fe{sub 16}N{sub 2} with residual {alpha}-Fe, compared to 199 emu g{sup -1} for an {alpha}-Fe fine powder reduced from {gamma}-Fe{sub 2}O{sub 3}. However, excess nitrogen and residual oxygen in the nitrided products reduced the magnetization below the value of {alpha}-Fe powder after nitridation. The magnetization was enhanced in nitrided products with a nitrogen content slightly below the stoichiometric amount for {alpha}''-Fe{sub 16}N{sub 2}. - Graphical abstract: Humidity should be as low as possible to obtain a fine powder with a high {alpha}{sup -}Fe{sub 16}N{sub 2} content. An enhancement of magnetization to 210 emu g{sup -1} at room temperature was observed from a nitrided mixture of {alpha}{sup -}Fe{sub 16}N{sub 2} with residual {alpha}-Fe, compared to 199 emu g{sup -1} for an {alpha}-Fe fine powder reduced from {gamma}-Fe{sub 2}O{sub 3}.