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At least 217 records · Page 12

The selection of materials technologies for full-scale development

Candidate material technologies offering the largest application payoff for the least development costs and the least risk should be selected for full-scale development funding. A cost/benefit methodology is developed to rate candidate material and process opportunities for future aircraft engine applications. A development cost estimate and risk analysis is compared with the economic benefit to establish a ranking of the candidate advanced technologies. Also included are examples of this methodology as applied to high-strength HIP turbine disks, advanced oxide dispersion strengthened burner liners, and ceramic first-stage high-pressure turbine vanes.

Aronstamm, G. A.↗

Release adiabat measurements on minerals - The effect of viscosity

The paper examines the effect of viscosity in the release adiabat measurements on minerals. The current inversion of pressure-particle velocity data for release from a high-pressure shock state to a pressure-density path usually depends critically upon the assumption that the release process is isentropic. It has been shown that the effective viscosity for geological materials below stresses of 150 GPa must be at least 1000 kg/m/s so that viscous work in the shock state remains small compared to mechanical work recovered upon adiabatic rarefaction. The magnitude of the shear stress in the shock state in minerals and viscosities of engineering materials shocked to pressures below 150 GPa show effective viscosities of about 1000 kg/m/s or less indicating that the conditions for isentropic release of materials from shock states are achieved and that the Riemann integral can be applied to obtain pressure-density states along the release adiabats of minerals.

Jeanloz, R.↗

High-response measurements of a turbofan engine during nonrecoverable stall

High response measurements of a Pratt and Whitney F100(3) turbofan engine at a simulated Mach number and altitude of 1.2 and 3000 m (10,000 ft) respectively were recorded during a nonrecoverable stall. The nonrecoverable stall occurred as a result of incorrect scheduling of the high compressor variable vanes (RCVV) during an experimental engine control investigation. Recorded data indicates rotating stall originating in the high pressure compressor. From this region the disturbance propagates upstream into the fan and downstream throughout the core compressor. The rotating stall remained in the core compressor until the engine was shutdown. The fan exhibited some rotating stall, but the amplitude of the pressure oscillations were less severe. Data indicates that the fan was able to recover from the stall. Fan turbine inlet temperature (FTIT) had been decreasing until stall developed in the high-pressure compressor. From this time, FTIT increased towards its maximum temperature limit. The rising FTIT during nonrecoverable stall may be the result of incomplete combustion in the combustor and additional combustion occurring through the turbine.

Lee, D.↗

Creep-rupture behavior of iron superalloys in high-pressure hydrogen

The creep-rupture properties of five iron-base and one cobalt-base high temperature alloys were investigated to assess the feasibility of using the alloys as construction materials in a Stirling engine. The alloys were heat treated and hardness measurements were taken. Typical microstructures of the alloys are shown. The creep-rupture properties of the alloys were determined at 760 and 815 C in 15.0 MPa H2 for 200 to 1000 hours. Plots of rupture life versus stress for the six superalloys are presented along with creep strain-time plots.

Bhattacharyya, S.↗

Advanced research and technology programs for advanced high-pressure oxygen-hydrogen rocket propulsion

A research and technology program for advanced high pressure, oxygen-hydrogen rocket propulsion technology is presently being pursued by the National Aeronautics and Space Administration (NASA) to establish the basic discipline technologies, develop the analytical tools, and establish the data base necessary for an orderly evolution of the staged combustion reusable rocket engine. The need for the program is based on the premise that the USA will depend on the Shuttle and its derivative versions as its principal Earth-to-orbit transportation system for the next 20 to 30 yr. The program is focused in three principal areas of enhancement: (1) life extension, (2) performance, and (3) operations and diagnosis. Within the technological disciplines the efforts include: rotordynamics, structural dynamics, fluid and gas dynamics, materials fatigue/fracture/life, turbomachinery fluid mechanics, ignition/combustion processes, manufacturing/producibility/nondestructive evaluation methods and materials development/evaluation. An overview of the Advanced High Pressure Oxygen-Hydrogen Rocket Propulsion Technology Program Structure and Working Groups objectives are presented with highlights of several significant achievements.

Marsik, S. J.↗

Program for the feasibility of developing a high pressure acoustic levitator

This is the final report for the program for the feasibility of developing a high-pressure acoustic levitator (HPAL). It includes work performed during the period from February 15, 1987 to October 26, 1987. The program was conducted for NASA under contract number NAS3-25115. The HPAL would be used for containerless processing of materials in the 1-g Earth environment. Results show that the use of increased gas pressure produces higher sound pressure levels. The harmonics produced by the acoustic source are also reduced. This provides an improvement in the capabilities of acoustic levitation in 1-g. The reported processing capabilities are directly limited by the design of the Medium Pressure Acoustic Levitator used for this study. Data show that sufficient acoustic intensities can be obtained to levitate and process a specimen of density 5 g/cu cm at 1500 C. However, it is recommended that a working engineering model of the HPAL be developed. The model would be used to establish the maximum operating parameters of furnace temperature and sample density.

Rey, Charles A.↗

Laser velocimeter measurements of the flow downstream of the Space Shuttle Main Engine high pressure oxidizer turbopump first-stage turbine nozzle

A laser two-focus velocimeter was used in an open-loop water test facility in order to map the flowfield downstream of the SSME's high-pressure oxidizer turbopump first-stage turbine nozzle; attention was given to the effects of the upstream strut-downstream nozzle configuration on the flow at the rotor inlet, in order to estimate dynamic loads on the first-stage rotor blades. Velocity and flow angles were plotted as a function of circumferential position, and were found to clearly display the periodic behavior of the wake flow field. The influence of the upstream centerbody-supporting struts on the vane nozzle wake pattern was evident.

Ferguson, T. V.↗

Injected Water Augments Cooling In Turboshaft Engine

Report describes experiments in which water injected into compressor-bleed cooling air of aircraft turboshaft engine. Injection of water previously suggested as way to provide additional cooling needed to sustain operation at power levels higher than usual. Involves turbine-inlet temperatures high enough to shorten lives of first-stage high-pressure turbine blades. Latent heat of vaporization of injected water serves as additional heat sink to maintain blades at design operating temperatures during high-power operation.

Biesiadny, Thomas J.↗

Vacuum plasma spray coating

Currently, protective plasma spray coatings are applied to space shuttle main engine turbine blades of high-performance nickel alloys by an air plasma spray process. Originally, a ceramic coating of yttria-stabilized zirconia (ZrO2.12Y2O3) was applied for thermal protection, but was removed because of severe spalling. In vacuum plasma spray coating, plasma coatings of nickel-chromium-aluminum-yttrium (NiCrAlY) are applied in a reduced atmosphere of argon/helium. These enhanced coatings showed no spalling after 40 MSFC burner rig thermal shock cycles between 927 C (1700 F) and -253 C (-423 F), while current coatings spalled during 5 to 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2.8Y2O3 to the turbine blades of first-stage high-pressure fuel turbopumps utilizing the enhanced NiCrAlY bond-coating process. NiCrAlY bond coating is applied first, with ZrO2.8Y2O3 added sequentially in increasing amounts until a thermal barrier coating is obtained. The enchanced thermal barrier coating has successfully passed 40 burner rig thermal shock cycles.

Holmes, Richard R.↗

Stratified charge rotary engine - Internal flow studies at the MSU engine research laboratory

High-speed visualization and laser Doppler velocimetry (LDV) systems consisting of a 40-watt copper vapor laser, mirrors, cylindrical lenses, a high speed camera, a synchronization timing system, and a particle generator were developed for the study of the fuel spray-air mixing flow characteristics within the combustion chamber of a motored rotary engine. The laser beam is focused down to a sheet approximately 1 mm thick, passing through the combustion chamber and illuminates smoke particles entrained in the intake air. The light scattered off the particles is recorded by a high speed rotating prism camera. Movies are made showing the air flow within the combustion chamber. The results of a movie showing the development of a high-speed (100 Hz) high-pressure (68.94 MPa, 10,000 psi) fuel jet are also discussed. The visualization system is synchronized so that a pulse generated by the camera triggers the laser's thyratron.

Hamady, F.↗

Back-To-Back, Counterrotating Turbopumps

Pair of counterrotating turbopumps mounted back to back in novel one-piece volute housing. Serves as spool piece into which pumps inserted, one from each end. Includes turbine inlet and outlet volutes. Enables easy replacement of each pump/turbine assembly. Designed to provide fuel and oxidizer to rocket engine at high pressures; modified versions useful in providing other two-fluid high-pressure flows or redundant high-pressure flow of single fluid.

Palgon, Alfred M.↗

One- and two-dimensional Stirling machine simulation using experimentally generated flow turbulence models

Investigations of one- and two-dimensional (1- or 2-D) simulations of Stirling machines centered around experimental data generated by the U. of Minnesota Mechanical Engineering Test Rig (METR) are covered. This rig was used to investigate oscillating flows about a zero mean with emphasis on laminar/turbulent flow transitions in tubes. The Space Power Demonstrator Engine (SPDE) and in particular, its heater, were the subjects of the simulations. The heater was treated as a 1- or 2-D entity in an otherwise 1-D system. The 2-D flow effects impacted the transient flow predictions in the heater itself but did not have a major impact on overall system performance. Information propagation effects may be a significant issue in the simulation (if not the performance) of high-frequency, high-pressure Stirling machines. This was investigated further by comparing a simulation against an experimentally validated analytic solution for the fluid dynamics of a transmission line. The applicability of the pressure-linking algorithm for compressible flows may be limited by characteristic number (defined as flow path information traverses per cycle); this warrants further study. Lastly the METR was simulated in 1- and 2-D. A two-parameter k-w foldback function turbulence model was developed and tested against a limited set of METR experimental data.

Goldberg, Louis F.↗

Supercritical microgravity droplet vaporization

Supercritical droplet vaporization is an important issue in many combustion systems, such as liquid fueled rockets and compression-ignition (diesel) engines. In order to study the details of droplet behavior at these conditions, an experiment was designed to provide a gas phase environment which is above the critical pressure and critical temperature of a single liquid droplet. In general, the droplet begins as a cold droplet in the hot, high pressure environment. In order to eliminate disruptions to the droplet by convective motion in the gas, forced and natural convection gas motion are required to be small. Implementation of this requirement for forced convection is straightforward, while reduction of natural convection is achieved by reduction in the g-level for the experiment. The resulting experiment consists of a rig which can stably position a droplet without restraint in a high-pressure, high temperature gas field in microgravity. The microgravity field is currently achieved by dropping the device in the NASA Lewis 2.2 second drop tower. The performance of the experimental device and results to date are presented.

Hartfield, J.↗

Space Shuttle Main Engine nozzle mounted optic for throat plane spectroscopy

A program intended to develop a flight-capable nozzle mounted optic for monitoring emissions from metals entrained in the Space Shuttle Main Engine (SSME) flowfield is described. The optic will collect light emitted from metal atoms within the high-temperature, high-pressure SSME chamber and transfer the optical signal to a high-resolution spectrometer via a fiber-optic cable. The nozzle mounted optic makes it possible to conduct earth-to-orbit monitoring of flowfield emissions without requiring modifications to the SSME.

Bickford, R. L.↗

Rayleigh-Brillouin scattering for high-pressure gas temperature measurements

An experiment was set up to evaluate the feasibility of using Rayleigh-Brillouin scattering as a diagnostic technique for measuring gas temperature in high pressure environments, such as the Space Shuttle Main Engine (SSME) Preburner. A high pressure furnace is used as the scattering chamber. Either nitrogen or hydrogen may be used. An argon ion laser beam is focused into the furnace. Light backscattering from the gas in the furnace is collected and analyzed with a 5-pass scanning Fabry-Perot interferometer and photon counting electronics. The multi-pass configuration provides the high frequency selectively needed to measure the Brillouin peaks in the presence of large amounts of spuriously scattered light at the laser frequency. Preliminary measurements were made at room temperature in nitrogen at pressures up to 2000 psia. The free spectral range of the interferometer and frequency separation of the Brillouin peaks are determined from measured spectra. Temperature measurements are then obtained using the simple continuum theory with low frequency values of specific heat ratio and shear viscosity. The measured temperatures are within 10 percent of the true value.

Seasholtz, Richard G.↗

The N.A.C.A. Optical Engine Indicator

An optically recording engine-pressure indicator of simple and rugged construction has been developed for use in high-pressure and high temperature combustion research. This instrument is of the diaphragm type and has a natural frequency of about 10,000 cycles per second.

Tozier, Robert E↗

Pressure Fluctuations in a Common-Rail Fuel Injection System

This report presents the results of an investigation to determine experimentally the instantaneous pressures at the discharge orifice of a common-rail fuel injection system in which the timing valve and cut-off valve were at some distance from the automatic fuel injection valve, and also to determine the methods by which the pressure fluctuations could be controlled. The results show that pressure wave phenomena occur between the high-pressure reservoir and the discharge orifice, but that these pressure waves can be controlled so as to be advantageous to the injection of the fuel. The results also give data applicable to the design of such an injection system for a high-speed compression-ignition engine.

Rothrock, A M↗

Space Shuttle Main Engine: Part Number RS007001

Topics considered include: low-pressure oxidizer turbopump; low-pressure fuel turbopump; high-pressure oxidizer turbopump; high-pressure oxidizer turbopump turbine; high-pressure fuel turbopump; and SSME propellant flow schematic.

Guinzburg, A.↗