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All sourcesNASA NTRSDOE OSTI
DOE OSTI2013

Phase II Nevada Water Resources Data, Modeling, and Visualization (DMV) Center (Final Report)

Water is unquestionably a critical resource throughout the United States. In the semi-arid west -- an area stressed by increase in human population and sprawl of the built environment -- water is the most important limiting resource. Crucially, science must understand factors that affect availability and distribution of water. To sustain growing consumptive demand, science needs to translate understanding into reliable and robust predictions of availability under weather conditions that could be average but might be extreme. These predictions are needed to support current and long-term planning. Similar to the role of weather forecast and climate prediction, water prediction over short and long temporal scales can contribute to resource strategy, governmental policy and municipal infrastructure decisions, which are arguably tied to the natural variability and unnatural change to climate. Change in seasonal and annual temperature, precipitation, snowmelt, and runoff affect the distribution of water over large temporal and spatial scales, which impact the risk of flooding and the groundwater recharge. Anthropogenic influences and impacts increase the complexity and urgency of the challenge. The goal of this project has been to develop a decision support framework of data acquisition, digital modeling, and 3D visualization. This integrated framework consists of tools for compiling, discovering and projecting our understanding of processes that control the availability and distribution of water. The framework is intended to support the analysis of the complex interactions between processes that affect water supply, from controlled availability to either scarcity or deluge. The developed framework enables DRI to promote excellence in water resource management, particularly within the Lake Tahoe basin. In principle, this framework could be replicated for other watersheds throughout the United States. Phase II of this project builds upon the research conducted during Phase I, in which the hydrologic framework was investigated and the development initiated. Phase II concentrates on practical implementation of the earlier work but emphasizes applications to the hydrology of the Lake Tahoe basin. Phase 1 efforts have been refined and extended by creating a toolset for geographic information systems (GIS) that is usable for disparate types of geospatial and geo-referenced data. The toolset is intended to serve multiple users for a variety of applications. The web portal for internet access to hydrologic and remotely sensed product data, prototyped in Phase I, has been significantly enhanced. The portal provides high performance access to LANDSAT-derived data using techniques developed during the course of the project. The portal is interactive, and supports the geo-referenced display of hydrologic information derived from remotely sensed data, such as various vegetative indices used to calculate water consumption. The platform can serve both internal and external constituencies using inter-operating infrastructure that spans both sides of the DRI firewall. The platform is intended grow its supported data assets and to serve as a template for replication to other geographic areas. An unanticipated development during the project was the use of ArcGIS software on a new computer system, called the IBM PureSytems, and the parallel use of the systems for faster, more efficient image processing. Additional data, independent of the portal, was collected within the Sagehen basin and provides detailed information regarding the processes that control hydrologic responses within mountain watersheds. The newly collected data include elevation, evapotranspiration, energy balance and remotely sensed snow-pack data. A Lake Tahoe basin hydrologic model has been developed, in part to help predict the hydrologic impacts of climate change. The model couples both the surface and subsurface hydrology, with the two components having been independently calibrated. Results from the coupled simulations involving both surface water and groundwater processes show that it is possible to fairly accurately simulate lake effects and water budget variables over a wide range of dry and wet cycles in the historical record. The Lake Tahoe basin is representative of the hydrology, topography and climate throughout the Sierra Nevada Range, and the entire model development is prototypical of the efforts required to replicate the decision support framework to other locales. The Lake Tahoe model in particular, could allow water managers to evaluate more accurately components of the water budget (ET, runoff, groundwater, etc) and to answer important questions regarding water resources in northern Nevada. This report discusses the geographic scale and the hydrologic complexity of the calibrated model developed as part of this project, as well as simulation results for historical and future climate projects To enable human-driven data exploration and discovery, de novo software for a globalized rendering module that extends the capability of our evolving custom visualization engine from Phase I (called SMEngine) has been developed. The new rendering component, called Horizon, supports terrain rendering capable of displaying and interrogating both remotely sensed and modeled data. The development of Horizon necessitated adaptation of the visualization engine to allow extensible integration of components such as the global rendering module and support for associated features. The resulting software is general in its GIS capability, but a specific Lake Tahoe visualization application suitable for immersive decision support in the DRIVE6 virtual reality facility has been developed. During the development, various features to enhance the value of the visualization experience were explored, including the use of hyperspectral image overlays. An over-arching goal of the visualization aspect of the project has been to develop and demonstrate the CAVE (CAVE Automatic Virtual Environment) as a practical tool for hydrologic research.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2014

Improving Access to Foundational Energy Performance Data

Access to foundational energy performance data is key to improving the efficiency of the built environment. However, stakeholders often lack access to what they perceive as credible energy performance data. Therefore, even if a stakeholder determines that a product would increase efficiency, they often have difficulty convincing their management to move forward. Even when credible data do exist, such data are not always sufficient to support detailed energy performance analyses, or the development of robust business cases. One reason for this is that the data parameters that are provided are generally based on the respective industry norms. Thus, for mature industries with extensive testing standards, the data made available are often quite detailed. But for emerging technologies, or for industries with less well-developed testing standards, available data are generally insufficient to support robust analysis. However, even for mature technologies, there is no guarantee that the data being supplied are the same data needed to accurately evaluate a product?s energy performance. To address these challenges, the U.S. Department of Energy funded development of a free, publically accessible Web-based portal, the Technology Performance Exchange(TM), to facilitate the transparent identification, storage, and sharing of foundational energy performance data. The Technology Performance Exchange identifies the intrinsic, technology-specific parameters necessary for a user to perform a credible energy analysis and includes a robust database to store these data. End users can leverage stored data to evaluate the site-specific performance of various technologies, support financial analyses with greater confidence, and make better informed procurement decisions.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2015

Buildings of the Future Scoping Study: A Framework for Vision Development

The Buildings of the Future Scoping Study, funded by the U.S. Department of Energy (DOE) Building Technologies Office, seeks to develop a vision for what U.S. mainstream commercial and residential buildings could become in 100 years. This effort is not intended to predict the future or develop a specific building design solution. Rather, it will explore future building attributes and offer possible pathways of future development. Whether we achieve a more sustainable built environment depends not just on technologies themselves, but on how effectively we envision the future and integrate these technologies in a balanced way that generates economic, social, and environmental value. A clear, compelling vision of future buildings will attract the right strategies, inspire innovation, and motivate action. This project will create a cross-disciplinary forum of thought leaders to share their views. The collective views will be integrated into a future building vision and published in September 2015. This report presents a research framework for the vision development effort based on a literature survey and gap analysis. This document has four objectives. First, it defines the project scope. Next, it identifies gaps in the existing visions and goals for buildings and discusses the possible reasons why some visions did not work out as hoped. Third, it proposes a framework to address those gaps in the vision development. Finally, it presents a plan for a series of panel discussions and interviews to explore a vision that mitigates problems with past building paradigms while addressing key areas that will affect buildings going forward.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2017

Aero-MINE (Motionless INtegrated Energy) for Distributed Scalable Wind Power.

The proposed Aero-MINE technology will extract energy from wind without any exterior moving parts. Aero-MINEs can be integrated into buildings or function stand-alone, and are scalable. This gives them advantages similar to solar panels, but with the added benefit of operation in cloudy or dark conditions. Furthermore, compared to solar panels, Aero-MINEs can be manufactured at lower cost and with less environmental impact. Power generation is isolated internally by the pneumatic transmission of air and the outlet air-jet nozzles amplify the effectiveness. Multiple units can be connected to one centrally located electric generator. Aero-MINEs are ideal for the built-environment, with numerous possible configurations ranging from architectural integration to modular bolt-on products. Traditional wind turbines suffer from many fundamental challenges. The fast-moving blades produce significant aero-acoustic noise, visual disturbances, light-induced flickering and impose wildlife mortality risks. The conversion of massive mechanical torque to electricity is a challenge for gears, generators and power conversion electronics. In addition, the installation, operation and maintenance of wind turbines is required at significant height. Furthermore, wind farms are often in remote locations far from dense regions of electricity customers. These technical and logistical challenges add significantly to the cost of the electricity produced by utility-scale wind farms. In contrast, distributed wind energy eliminates many of the logistical challenges. However, solutions such as micro-turbines produce relatively small amounts of energy due to the reduction in swept area and still suffer from the motion-related disadvantages of utility-scale turbines. Aero-MINEs combine the best features of distributed generation, while eliminating the disadvantages.

17 WIND ENERGY↗
DOE OSTI2016

Safety Outreach and Incident Response Stakeholder Strategy

The objective of this document is to set out a strategy to reach all stakeholders that can impact the timely deployment of safe stationary energy storage systems in the built environment with information on ESS technology and safety that is relevant to their role in deployment of the technology.

25 ENERGY STORAGE↗
DOE OSTI2018

Analysis of Cost Reduction Potential of Vertical Bore Ground Heat Exchanger (Final)

The geothermal heat pump (GHP), also referred to as a ground source heat pump, is a proven technology that can provide space conditioning and water heating with efficiencies higher than conventional heating, ventilation, and air-conditioning (HVAC) systems. This technology possesses great potential to become a mainstream technology for satisfying the thermal demands in the built environment. Analysis from the ongoing Geothermal Vision Study indicates that 100% retrofitting of commercial and residential markets with GHPs has the potential to save on the order of 6 quadrillion Btu per year (Liu et al. 2017). However, the current high installation costs and long payback periods limit the attractiveness of GHP installation in the United States. The cost of installing ground heat exchangers (GHXs) used for GHPs accounts for more than 30% of the total cost of a GHP system (NYSERDA 2017), and it is the biggest contributor to the cost premium of GHPs compared with conventional HVAC systems.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2016

Proposed Disposition of Large-Scale Artifacts Associated with Idaho National Laboratory's Nuclear Reactor Testing Historic Context

As an active scientific and engineering laboratory with a historic mission of testing and development of nuclear power, INL presents unique challenges to historic preservation. These challenges include radiologically contaminated buildings and equipment, security restrictions, and the nearly constant modification, demolition, and replacement of structures and equipment to meet changing programmatic and mission needs. Because of these challenges, what began in 1966 as a building-by-building approach to historic preservation of the INL built environment has evolved into a more holistic management strategy and systematic procedures for identifying, evaluating, and protecting important properties within a historic contextual framework. The development of contexts, identification of historic themes, and inventories of historic INL architectural properties have been expanded following the strategies and procedures outlined within the INL Cultural Resource Management Plan (CRMP). Inventories are ongoing to catalog other important INL architectural properties that may or may not be eligible to the National Register of Historic Places (NRHP), such as nuclear-era artifacts, and photographic and engineering collections.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2018

Development of a Green Parabolic Trough Collector

This report describes in detail a research project that assesses the potential of a parabolic trough solar collector with a lumber construction to meet ambitious performance, cost, and durability goals. Instead of exploring lumber as a general question for solar collectors, the project focuses on the design optimization, laboratory testing, outdoor testing, and economic modeling of a particular scale of parabolic trough, namely, the 6m aperture and 12m long module that has become the standard in the utility-scale power plant market. As will be appreciated in the report, it is also a scale that matches well the capabilities of lumber as a structural material and the commonly available cross sections. The design and its analysis extend far beyond traditional considerations for wooden structures in the built environment, and includes a computationally efficient coupled structural-optical simulation and the empirical characterization of joint stiffness at small deformations. Laboratory testing is used to characterize cyclic joint behavior, accelerated weathering, and to validate the simulation used as the basis for building a full-scale prototype. The construction and outdoor testing of this prototype is described. A total installed cost model of the collector is presented and the impact of the cost is seen in the context of a full plant techno-economic model. The results of this model in combination with the experience with the first prototype suggest that with improvements to the design and assembly process, this collector type has the potential to lower the levelized cost of heat for industrial solar steam plants used for process heating or cogeneration.

14 SOLAR ENERGY↗
DOE OSTI2016

Energy Storage System Guide for Compliance with Safety Codes and Standards

Codes, standards and regulations (CSR) governing the design, construction, installation, commissioning and operation of the built environment are intended to protect the public health, safety and welfare. While these documents change over time to address new technology and new safety challenges there is generally some lag time between the introduction of a technology into the market and the time it is specifically covered in model codes and standards developed in the voluntary sector. After their development, there is also a timeframe of at least a year or two until they are adopted. Until existing model codes and standards are updated or new ones developed and then adopted, one seeking to deploy energy storage technologies or needing to verify an installation’s safety may be challenged in applying current CSRs to an energy storage system (ESS).

25 ENERGY STORAGE↗
DOE OSTI2019

Municipal Portfolio Performance and Policy Opportunities

A wide range of policy tools are in place to enhance energy efficiency in the built environment. However, the lion’s share of today’s energy savings opportunities have to do with energy consumption in existing buildings currently in operation. Many of the policy tools in play, including energy codes, have little to no effect on these existing buildings. New tools and resources are needed to bring existing buildings up to higher levels of energy performance. This project was focused on building a replicable framework, complete with open-source software tools and resources, to empower cities around the country to significantly enhance the energy performance of their own existing buildings and identify opportunities for future improvements. These issues were addressed through the evaluation of the performance of the municipal building stock and policy environments of four mid-size cities: Eugene, Oregon; Providence, Rhode Island; Grand Rapids, Michigan; and Tacoma, Washington. The project team worked closely with these cities to help city staff lead by example and create actionable, implementation-focused strategic energy plans for their own municipal building portfolios and to evaluate and improve city policies. A major focus throughout has been replicability and knowledge transfer (“teaching them to fish” rather than doing the work for the city).

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2017

PoE Lighting System Energy Reporting Study, Part 1

The replacement of today’s lighting infrastructure with LED products offers the potential for future connected lighting systems (CLS) that could become a data-collection platform that enables greater energy savings in buildings and cities. Such connected lighting systems can not only drastically improve the energy performance of lighting and other building systems, but also enable a wide array of services, benefits, and revenue streams that would enhance the value of lighting systems. As LED technology matures, maximizing the energy savings from connected LED lighting systems will become increasingly dependent on successful integration into the built environment. That’s why the DOE SSL Program is working closely with industry to identify and collaboratively address the technology development needs of CLS. For several years now, a growing number of wired and wireless network communication technologies have been integrated into commercially available lighting devices. While most commercially available lighting devices continue to require line-voltage AC power, a few new low-voltage DC technologies have also been introduced into the market as options for powering LED devices. More recently, a technology that has long supported non-lighting applications has become increasingly viable for LED lighting. This approach, whereby a single Ethernet cable is used to both provide low-voltage DC power and enable network communication, is generally referred to as Power over Ethernet (PoE). Whereas wireless solutions offer reduced control system installation cost relative to traditional low-voltage alternatives, PoE technology can offer additional cost savings by transmitting power and communications over the same low-voltage cable, while also reducing demand for wireless bandwidth. Although PoE technology was introduced at the start of this century, it was initially of limited applicability to lighting systems to power transmission limits for available Ethernet cabling. However, PoE has become increasingly viable for lighting applications in recent years as Ethernet cabling technology has evolved and relevant standards and specifications have adapted. These gains have been compounded by ongoing improvements to the luminous efficacy of LED technologies, increasing the number of LED luminaires suitable for use with Ethernet switches capable of sourcing PoE. As a result, a growing number of manufacturers have introduced PoE lighting systems in recent years. Connected lighting systems that can report their own energy consumption can deliver increased energy savings over conventional lighting solutions by facilitating data-driven energy management. PoE technology has the potential to be key in bringing this capability to mainstream lighting applications. This study is the first of a multi-part effort to explore the energy reporting capability of commercially-marketed PoE connected lighting systems. It first provides a brief background on the development of the various PoE technologies, ranging from standards-based to proprietary, and illustrates the convergence of PoE power sourcing capabilities and LED luminaire power requirements. It then classifies PoE system devices in relationship to how they are used in systems—introducing new terminology as needed—and briefly describes different PoE system architectures implemented by various lighting manufacturers. A discussion of existing standards and specifications that address energy reporting is provided, and existing test setups and methods germane to characterizing PoE system energy reporting performance are reviewed.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2020

Integrating Health and Energy Efficiency in Multi-Family Buildings

The intersection between health and the built environment has long been known. Since the 18 th century, public health officials have been targeting building issues, such as crowding, poor sanitation, and inadequate ventilation in efforts to reduce infectious diseases and fire hazards. More recently, federal agencies, such as the U.S. Environmental Protection Agency (EPA), the Centers for Disease Control and Prevention, HUD, and the DOE have been working to reduce or eliminate indoor building factors that are known to have adverse health impacts on Americans, including reducing lead in housing and indoor air pollution that causes respiratory disease, and ensuring access to adequate heating, cooling, and moisture control. PNNL, in support of FEMP’s HBI, undertook a review of literature and existing best practices to identify current activities and research on the intersection between traditional energy-efficiency measures and occupant health within multi-family buildings. While the HBI methodology has focused on traditional office building spaces, it is now expanding into additional building use types. This overview explores some of the most impactful resources to help property owners and managers understand more about multi-family residential buildings that are both healthy and energy efficient. The federal government provides direct oversight and operation across several types of multi-family residential housing, including dormitories, barracks, and senior community living centers.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2021

Enhancing Resilience of Urban Systems Against Climate-Induced Floods Using Advanced Data-Driven and Computing Techniques: A Driver-Pressure-State-Impact-Response (DPSIR) Framework

Focal Area: This white paper proposes advanced data-driven and computing techniques to improve the predictability of extreme climate events (precipitation) and focuses on comprehending their impact dynamics to enhance resilience of urban systems. Science Challenge: In urban systems, climate change has presented significant challenges related to accurate spatiotemporal prediction of extreme climate events (heavy precipitation) and their impacts, i.e. flooding. The occurrence of extreme climate events and their compounding repercussions on the built environment make urban systems increasingly more vulnerable. The interactions between extreme climate events, urban systems, and the corresponding impacts are irregular, non-linear, and dynamic, making it difficult to standardize resilience. As it stands, the management of complex urban systems is affected by uncertainties related to the nature of short- and long-term consequences caused by extreme events.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2020

Specifying Calibration of Environmental Sensors

The emergence of the Internet of Things is resulting in an increased ability of devices and systems to share data and is generating increasing interest in integrating sensors into a variety of devices deployed in the built environment. The value of such data is a function of how the data can be used. Data-producing devices and systems that enable valuable use-cases in turn can be seen as more valuable. Lighting systems are particularly interesting platforms for integrated sensors. Both indoor and outdoor lighting devices are becoming more connected, and their location is often ideally suited for hosting environmental sensors that can characterize the properties of indoor or outdoor spaces in ways that support a wide variety of use cases, from improving air quality to supporting fault diagnostics and prediction. The value of environmental-sensor-driven use-cases and the lighting systems that house them is dependent to some degree on sensor accuracy. Environmental sensors utilize a wide variety of sensing techniques or technologies and have varying accuracy. More-accurate, laboratory-grade products or reference standards are often used to characterize, refine, calibrate, adjust, and monitor devices that are deployed, or are intended to be deployed, in physical spaces of interest. Sensors or reference standards need to be calibrated periodically to ensure that their use yields accurate measurements. Calibration needs, however, vary in sophistication, based on user and use-case requirements. This paper provides guidance for evaluating the performance of environmental sensors so as to ensure that they meet user or use-case needs. It describes best practices that have been developed for a) calibrating sensors to ensure some known level of accuracy, and b) determining whether calibration-laboratory accreditation meets user or use-case needs. Excerpts from laboratory scopes of accreditation are shared to reveal the diversity of terminology and format among them. In an effort to aid those who currently have sensors calibrated or who have new or changing needs for sensor calibration, rationale is provided for why a specification might be used to request calibration services that meet specific needs. Commercially available calibration-service providers that are accredited for environmental-sensor calibration are compared and contrasted, and a specification template that might be used for requesting this calibration is presented. The specification template should be tailored to meet each user’s needs. To illustrate, an example set of environmental-sensor test conditions (reflecting the planned usage of the device to be calibrated) is used to develop a customized calibration specification, and commercially available service providers are assessed in terms of their qualifications for calibration to that particular implementation of the specification template.

42 ENGINEERING↗
DOE OSTI2021

Southeastern Focus Place-Based Technology Innovation Summit

This meeting focused on taking science-based action to realize decarbonized, place-based, clean energy interventions that are equally shaped by, inspired from, and committed to the communities they serve. We seek to make clean energy technologies applicable, relevant, and significant for all communities throughout the various scales of place—from Knoxville, Tennessee, to the Tennessee Valley Region, to the entire Southeast. This meeting matched researchers with community groups and businesses that are creating change in the built environment.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2022

Completing the Circuit: Workforce Development for Advanced Building Construction and Grid-Interactive Efficient Buildings

This paper will present key findings from a future-oriented qualitative study investigating likely futures for the next 5-10 years in the architecture, engineering, construction, and operations industry. This research offers an original contribution to the buildings industry by articulating an actionable framework to more effectively build connections between built environment fields. Whereas the ideal of interdisciplinary, research driven practice underlies the approach to pedagogy at many schools of architecture, innovation in the profession, such as the integrated design process, has been limited. This project applies Legitimation Code Theory (LCT) to the analysis of data gathered from interviews and a review of industry reports.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2022

The Energy in Modular (EMOD) Buildings Method: A Guide to Energy-Efficient Design for Industrialized Construction of Modular Buildings

Industrialized construction has immense potential to address the growing need globally to build and upgrade the building stock to be affordable, energy-efficient, and resilient. It can also help achieve the United States' goal of a 50% reduction in U.S. greenhouse gas (GHG) emissions by 2030. Despite this potential, and the ever-increasing push for electrification and decarbonization of households in the United States, industrialized construction has not yet been leveraged specifically to help address these challenges and accelerate the pathway to meet these goals. The National Renewable Energy Laboratory (NREL) aims to claim this missed opportunity by focusing on delivering affordable, grid-efficient net-zero energy (NZE) modular buildings for underserved communities to ensure an equitable transition to the future of clean energy, accelerate decarbonization of the built environment, and support the development of a high-productivity construction and energy efficiency workforce. The Energy in Modular (EMOD) method is our approach to designing, producing, and delivering affordable, net-zero energy, low-carbon, and healthier buildings at scale. The following energy efficiency strategies are part of the scope of this guide: envelope thermal control, envelope infiltration control, mechanical, electrical, and plumbing systems, smart controls, and solar plus storage. We draw synergies between design for manufacturing and assembly, process optimization, retrofit technologies, and digitization. Our goal is to influence the improvement and production of buildings to increase performance, enhance energy efficiency, and reduce GHG emissions. This guide documents the research and development efforts initiated by a set of design objectives to "modularize" a set of energy efficiency and low-carbon strategies into a housing unit while preserving and enhancing energy efficiency benefits and decarbonization pathways. This guide is intended to serve as a framework for housing developers, housing agencies, architects, energy experts, and process engineers or factory operator personnel who are critical to today's modular builder teams. This guide focuses on specific energy efficiency strategies, decarbonization pathways, and associated processes as part of NREL's research efforts. Stakeholders may substitute other means, methods, and technologies for the ones evaluated in this study.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2023

Storing Co 2 in Built Infrastructure: Co 2 Carbonation of Precast Concrete Products

The overall objective of the proposed study was to advance the technical understanding of CO 2 incorporation into novel cementitious materials for the development of high value products that provide a net reduction in carbon emissions. This project combined two primary phases of research that addressed technical barriers related to (i) optimizing CO 2 storage capability of cementitious materials, (ii) evaluating and enhancing physical properties of novel carbonated materials, and (iii) assessing the reductions in life cycle CO 2 emissions attributed to CO 2 carbonation of precast cementitious materials. Engineered cementitious composites (ECC) are a class of highly ductile concrete composites that have been shown to be very durable when used in the built environment. CO 2 carbonation of ECC was examined in this study and it was found that precast ECC specimens could sequester up to 35% CO 2 by cement mass after 24 hours of curing at a CO 2 pressure of 0.5 MPa and 23°C and had a strain capacity of 3%. Carbonation conditions were optimized at the bench-scale and then utilized to create full-scale CO 2 -cured ECC railroad ties that were field tested on a train track. Rail ties were selected for this initial assessment of CO 2 storage in precast concrete materials due to the large market for concrete ties in the railroad industry. Although the full-scale rail ties passed all of the required American Railway Engineering and Maintenance-of-Way Association qualifying mechanical tests, on-track testing of the CO 2 -cured ECC rail ties was unsuccessful due to fiber alignment in the ECC the during the rail tie casting process which prevented the material from achieving the expected level of strain capacity. This result highlights the challenge in scaling up bench-scale processes to full-scale product manufacturing and requires additional investigation into the casting process of large-scale infrastructure elements using ECC combined with carbonation curing. Life cycle assessment of a CO 2 -cured ECC rail tie versus a traditional concrete rail tie indicates that the ECC tie can have lifecycle carbon savings of between 11% and 51% depending on how much longer its useful lifetime is compared to traditional concrete rail ties. Both carbon and cost savings are driven by a reduction in the need to replace broken rail ties, so the key factor is the extent to which a CO 2 -cured ECC rail tie will have increased lifetime durability compared to alternative rail ties.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗