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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12
All sourcesNASA NTRSDOE OSTI
NASA NTRS1986

Uncertainties in hot-wire measurements of compressible turbulent flows implied by comparisons with laser-induced fluorescence

A hot-wire anemometer and a new nonintrusive laser-induced fluorescence (LIF) technique are used to survey a Mach 2 turbulent boundary layer. The hot-wire anemometer's ability to accurately measure mass flux, temperature, and density fluctuations in a compressible flow is examined by comparing its results with those obtained using LIF. Several methods of hot-wire calibration are used, and the uncertainties in their measurements of various fluctuating flow parameters are determined. The results show that although a hot-wire operated at high overheat can measure mass flux fluctuations, temperature and density fluctuations are not determined accurately from such measurements. However, a hot-wire operated at multiple overheats can be used to measure static and total temperature fluctuations. The presence of pressure fluctuations and their correlation with density can prevent the use of hot-wire data to determine density fluctuations.

Mckenzie, R. L.↗
NASA NTRS1987

The calibration and operation of a constant-temperature crossed-wire probe in supersonic flow

The calibration and operation of a constant-temperature crossed-wire probe in supersonic flow is considered. Crossed-wire probes offer considerable advantages over single, inclined wires: the kinematic shear stress can be derived from a single point measurement; the rms quantities can be derived from the same measurement, and the instantaneous quantities can be obtained as a continuous function of time. However, using a crossed-wire probe in supersonic flow is subject to the following practical difficulties: the problem of flow interference, where the shock waves from one wire and its supports interfere with the flow over the other wire; the necessity for high frequency response to resolve the spectral content, and the sensitivity of the results to small changes in the calibration constants. In the present contribution, each of these problems is addressed. Practical solutions are suggested, and some encouraging results are presented.

Fernando, E. M.↗
NASA NTRS1988

Hot-wire accuracy in supersonic turbulence from comparisons with laser-induced fluorescence

A hot-wire anemometer and a new, nonintrusive, laser-induced fluorescence (LIF) technique are used to survey a turbulent boundary layer in a supersonic channel flow at Mach no. 2.06. The purpose is to test the accuracy of using the hot wire to measure the fluctuation amplitudes of static temperature and density in a compressible turbulent flow by comparing the results with independent and direct LIF measurements. Several methods of hot-wire calibration and analysis are applied. With each method, the hot-wire response can be related primarily to fluctuations of mass flux and total temperature, from which fluctuations of static temperature and density are calculated. However, these calculations are shown to be valid only if the fluctuations in static pressure are negligible. The acquisition and the analysis of the hot-wire data are often simplified further by neglecting the effects of fluctuations in total temperature. Comparisons of the fluctuation amplitudes of temperature and density obtained by hot-wire and LIF measurements demonstrate that such assumptions might not always be warranted, even in apparently simple flows.

Logan, Pamela↗
NASA NTRS1989

Internal wire guide for GTAW welding

A welding torch for gas tungsten arc welding apparatus has a filler metal wire guide positioned within the torch, and within the shielding gas nozzle. The wire guide is adjacent to the tungsten electrode and has a ceramic liner through which the wire is fed. This reduces the size of the torch and eliminates the outside clearance problems that exit with external wire guides. Additionally, since the wire is always within the shielding gas, oxidizing of the wire is eliminated.

Morgan, Gene E.↗
NASA NTRS1990

Electrode carrying wire for GTAW welding

A welding torch for gas tungsten arc welding apparatus has a hollow tungsten electrode including a ceramic liner and forms the filler metal wire guide. The wire is fed through the tungsten electrode thereby reducing the size of the torch to eliminate clearance problems which exist with external wire guides. Since the wire is preheated from the tungsten more wire may be fed into the weld puddle, and the wire will not oxidize because it is always within the shielding gas.

Morgan, Gene E.↗
NASA NTRS1991

Wire core reactor for NTP

The development of the wire core system for Nuclear Thermal Propulsion (NTP) that took place from 1963 to 1965 is discussed. A wire core consists of a fuel wire with spacer wires. It's an annular flow core having a central control rod. There are actually four of these, with beryllium solid reflectors on both ends and all the way around. Much of the information on the concept is given in viewgraph form. Viewgraphs are presented on design details of the wire core, the engine design, engine weight vs. thrust, a technique used to fabricate the wire fuel element, and axial temperature distribution.

Harty, R. B.↗
NASA NTRS1993

Preliminary evaluation of tensile and stress-rupture behavior of W + 24 at. pct Re + 0.4 at. pct HfC wire

Results are presented of an evaluation of tensile properties and stress-rupture bahavior of a small-diameter W24ReHfC (W-24Re-0.4(HfC)) wire, which is considered to be an excellent reinforcing fiber candidate for a variety of metal-matrix composites. The results were compared to data of Petrasek (1972) on W4ReHfC (W-4Re-0.4(HfC)) wire. It was found that the room-temperature (RT) tensile strength of the W24ReHfC wire was about 3250 MPa, higher than that of the W4ReHfC (3160 MPa) and WHfC (2250 MPa) wires. Above 1366 K, the W4ReHfC wire had both a greater tensile strength and the stress rupture strength than the W24ReHfC wire.

Yun, H. M.↗
NASA NTRS1933

The Drag of Streamline Wires

Preliminary results are given of drag tests of streamline wires. Full-size wires were tested over a wide range of speeds in the N.A.C.A. high speed tunnel. The results are thus directly applicable to full-scale problems and include any compressibility effects encountered at the higher speeds. The results show how protuberances may be employed on conventional streamline wires to reduce the drag, and also show how the conventional wires compare with others having sections more like strut or symmetrical airfoil sections. Because the new wire sections developed are markedly superior aerodynamically to conventional wires, it is recommended that some of them be tested in service in order to investigate their relative susceptibility to vibration and to fatigue failure.

Jacobs, Eastman N↗
NASA NTRS1995

Forming Refractory Insulation On Copper Wire

Alternative insulating process forms flexible coat of uncured refractory insulating material on copper wire. Coated wire formed into coil or other complex shape. Wire-coating apparatus forms "green" coat on copper wire. After wire coiled, heating converts "green" coat to refractory electrical insulator. When cured to final brittle form, insulating material withstands temperatures above melting temperature of wire. Process used to make coils for motors, solenoids, and other electrical devices to be operated at high temperatures.

Setlock, J.↗
NASA NTRS1995

Development of practical high temperature superconducting wire for electric power application

The technology of high temperature superconductivity has gone from beyond mere scientific curiousity into the manufacturing environment. Single lengths of multifilamentary wire are now produced that are over 200 meters long and that carry over 13 amperes at 77 K. Short-sample critical current densities approach 5 x 104 A/sq cm at 77 K. Conductor requirements such as high critical current density in a magnetic field, strain-tolerant sheathing materials, and other engineering properties are addressed. A new process for fabricating round BSCCO-2212 wire has produced wires with critical current densities as high as 165,000 A/sq cm at 4.2 K and 53,000 A/sq cm at 40 K. This process eliminates the costly, multiple pressing and rolling steps that are commonly used to develop texture in the wires. New multifilamentary wires with strengthened sheathing materials have shown improved yield strengths up to a factor of five better than those made with pure silver. Many electric power devices require the wire to be formed into coils for production of strong magnetic fields. Requirements for coils and magnets for electric power applications are described.

Hawsey, Robert A.↗
NASA NTRS1995

International space station wire program

Hardware provider wire systems and current wire insulation issues for the International Space Station (ISS) program are discussed in this viewgraph presentation. Wire insulation issues include silicone wire contamination, Tefzel cold temperature flexibility, and Russian polyimide wire insulation. ISS is a complex program with hardware developed and managed by many countries and hundreds of contractors. Most of the obvious wire insulation issues are known by contractors and have been precluded by proper selection.

May, Todd↗
NASA NTRS1995

Three-Wire Thermocouple: Frequency Response in Constant Flow

Theory and experimental measurements are compared with a novel three-wire thermocouple. Signals from three wires of unequal diameters are recorded from the thermocouple suspended in constant flow with a periodic temperature fluctuation. It is demonstrated that the reconstructed signal from the three-wire thermocouple requires no compensation for omega less than or equal to 5(omega(sub 1)), where omega(sub 1) is the natural frequency of the smaller wire. The latter result represents a significant improvement compared to previous work with two-wire thermocouples. A correction factor has also been derived to account for wires of arbitrary diameter.

Forney, L. J.↗
NASA NTRS1995

Three-wire Thermocouple: Frequency Response in Constant Flow

Theory and experimental measurements are compared with a novel three-wire thermocouple. Signals from three wires of unequal diameters arc recorded from the thermocouple suspended in constant flow with a periodic temperature fluctuation. It is demonstrated that the reconstructed signal from the three-wire thermocouple requires no compensation for omega less than or equal to 5(sub omega1), where omega, is the natural frequency of the smaller wire. The latter result represents a significant improvement compared to previous work with two-wire thermocouples. A correction factor has also been derived to account for wires of arbitrary diameter.

Forney, L. J.↗
NASA NTRS2008

Making Superconducting Welds between Superconducting Wires

A technique for making superconducting joints between wires made of dissimilar superconducting metals has been devised. The technique is especially suitable for fabrication of superconducting circuits needed to support persistent electric currents in electromagnets in diverse cryogenic applications. Examples of such electromagnets include those in nuclear magnetic resonance (NMR) and magnetic resonance imaging (MRI) systems and in superconducting quantum interference devices (SQUIDs). Sometimes, it is desirable to fabricate different parts of a persistent-current-supporting superconducting loop from different metals. For example, a sensory coil in a SQUID might be made of Pb, a Pb/Sn alloy, or a Cu wire plated with Pb/Sn, while the connections to the sensory coil might be made via Nb or Nb/Ti wires. Conventional wire-bonding techniques, including resistance spot welding and pressed contact, are not workable because of large differences between the hardnesses and melting temperatures of the different metals. The present technique is not subject to this limitation. The present technique involves the use (1) of a cheap, miniature, easy-to-operate, capacitor-discharging welding apparatus that has an Nb or Nb/Ti tip and operates with a continuous local flow of gaseous helium and (2) preparation of a joint in a special spark-discharge welding geometry. In a typical application, a piece of Nb foil about 25 m thick is rolled to form a tube, into which is inserted a wire that one seeks to weld to the tube (see figure). The tube can be slightly crimped for mechanical stability. Then a spark weld is made by use of the aforementioned apparatus with energy and time settings chosen to melt a small section of the niobium foil. The energy setting corresponds to the setting of a voltage to which the capacitor is charged. In an experiment, the technique was used to weld an Nb foil to a copper wire coated with a Pb/Sn soft solder, which is superconducting. The joint was evaluated as part of a persistent-current circuit having an inductance of 1 mH. A current was induced in a loop, and no attenuation of the current after a time interval 1,000 s was discernible in a measurement having a fractional accuracy of 10(exp -4): This observation supports the conclusion that the weld had an electrical resistance <10(exp -10) omega.

Penanen, Konstantin I.↗
NASA NTRS2011

Wire Test Grip Fixture

Wire-testing issues, such as the gripping strains imposed on the wire, play a critical role in obtaining clean data. In a standard test frame fitted with flat wedge grips, the gripping action alone creates stresses on the wire specimen that cause the wire to fail at the grip location. A new test frame, which is outfitted with a vacuum chamber, negated the use of any conventional commercially available wire test fixtures, as only 7 in. (17.8 cm) existed between the grip faces. An innovative grip fixture was designed to test thin gauge wire for a variety of applications in an existing Instron test frame outfitted with a vacuum chamber.

Burke, Christopher S.↗
NASA NTRS2017

Improvements to Wire Bundle Thermal Modeling for Ampacity Determination

Determining current carrying capacity (ampacity) of wire bundles in aerospace vehicles is critical not only to safety but also to efficient design. Published standards provide guidance on determining wire bundle ampacity but offer little flexibility for configurations where wire bundles of mixed gauges and currents are employed with varying external insulation jacket surface properties. Thermal modeling has been employed in an attempt to develop techniques to assist in ampacity determination for these complex configurations. Previous developments allowed analysis of wire bundle configurations but was constrained to configurations comprised of less than 50 elements. Additionally, for vacuum analyses, configurations with very low emittance external jackets suffered from numerical instability in the solution. A new thermal modeler is presented allowing for larger configurations and is not constrained for low bundle infrared emissivity calculations. Formulation of key internal radiation and interface conductance parameters is discussed including the effects of temperature and air pressure on wire to wire thermal conductance. Test cases comparing model-predicted ampacity and that calculated from standards documents are presented.

Rickman, Steve L.↗
NASA NTRS2018

Re-Architecting the NASA Wire Derating Approach for Space Flight Applications

Mr. Steve Rickman, NASA Technical Fellow for Passive Thermal, proposed a pathfinder study to develop an apparatus for wire and wire bundle thermal testing to measure their performance, and to support development of thermal analytical models. Development of such capability would enable wire and wire bundle amperage capacity. The goal of this study was to assess the feasibility of developing physics-based and regression thermal models of single wires and wire bundles. This report contains the outcome of the NESC assessment.

Steven L Rickman↗
NASA NTRS2019

Prototype Magnetic Calorimeter Arrays with Buried Wiring for the Lynx X-Ray Microcalorimeter

Metallic magnetic calorimeter (MMC) technology is a leading contender for detectors for the Lynx X-ray Microcalorimeter, which is an imaging spectrometer consisting of an array of greater than 100,000 pixels. The fabrication of such large arrays presents a challenge when attempting to route the superconducting wiring from the pixels to the multiplexed readout. If the wiring is designed to be planar, then an aggressive, submicron scale wiring pitch has to be employed, which is technically challenging to design and fabricate on account of the requirements of low inductance, low cross-talk, high critical currents and high yield. An alternative way to achieve large scale, high density wiring is through the use of multiple buried metal layers, planarized by Chemical Mechanical Planarization. This approach is well-suited for connecting thousands of pixels on a large focal plane to readout chips, and also for fabricating sensor meander coils with narrow line widths, which helps in increasing the sensor inductance and thus alleviates stray inductance issues associated with the wiring in large size arrays. In this work we describe the fabrication of high sensor inductance MMC arrays implementing Lynx concepts and incorporating multiple layers of buried Nb wiring. The detector array is composed of three sub-arrays with pixels optimized to meet the different science driven performance requirements of Lynx. In two of the sub-arrays we adopt a thermal multiplexing scheme to read out pixels by coupling 25 absorbers to a single sensor through thermal links of varied thermal conductance. We demonstrate the successful fabrication of multi-absorber MMCs with fine pitch pixels in very large size arrays.

Solid-State Physics↗