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At least 217 records · Page 12
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

New Tank Mapping Method Improves Waste Removal Process

Savannah River Mission Completion is the Liquid Waste (LW) contractor at the Savannah River Site (SRS). The LW mission is tasked with treating and disposing of legacy nuclear waste. There are multiple facilities involved in this work, including the Concentration, Storage, and Transfer Facilities (CSTF), the Defense Waste Processing Facility (DWPF), the Salt Waste Processing Facility (SWPF), and the Saltstone Production Facility (SPF). The CSTF includes 43 underground waste tanks used to store and support processing of radioactive liquid waste. Waste removal activities, such as salt dissolution campaigns and sludge agitation, are conducted within the CSTF waste tanks to convert the waste into a form that allows for downstream processing at other LW facilities. While performing these waste removal campaigns, camera inspections are performed to assess the quantity and distribution of the remaining waste within the waste tank (i.e. saltcake or sludge). Understanding the quantity and distribution of the salt/sludge within the waste tanks allows for improved waste removal strategies (e.g. mixing pump operation) and refined safety controls. Typically, several camera inspections are performed during a waste removal transfer to verify the elevation of the visible salt/sludge mounds against the known elevation of the liquid surface. The camera inspection footage must then be interpreted by a trained engineer who will develop a 2-D map that depicts the waste distribution at various elevations within the waste tank. This tank mapping is then used in conjunction with conservative assumptions to evaluate the volume of saltcake or sludge that is present within the waste tank.

Mini, Melany↗
DOE OSTI2021

Performance-based simulants for Hanford radioactive waste treatment process testing

Radioactive wastes from nuclear fuel processing are stored in large underground storage tanks at the Hanford Nuclear Reservation. Treatment and remediation require that waste feed from the storage tanks be delivered to the Hanford Tank Waste Treatment and Immobilization Plant continually for the duration of the treatment mission. Furthermore, the complex physical and chemical processes required for this mission, the significant scale, and the hazardous nature of the waste necessitate the use of simulants in process testing. A new class of simulants, “performance-based simulants,” has been developed to match the process performance of the simulant to actual waste performance data.

Hanford tank waste treatment↗
DOE OSTI2017

A novel approach for reducing toxic emissions during high temperature processing of electronic waste

Highlights: • Volatile heavy metals are generally present in electronic waste constituents. • Potentially toxic elements released during e-waste heat treatment. • Metal particulates/fumes in outgoing gases were removed by alumina adsorbent. • Pb, Sn, Cu and Zn particulates were successfully captured by alumina. •Toxicity of emissions from e-waste was reduced significantly in this approach. - Abstract: A novel approach is presented to capture some of the potentially toxic elements (PTEs), other particulates and emissions during the heat treatment of e-waste using alumina adsorbents. Waste PCBs from mobile phones were mechanically crushed to sizes less than 1 mm; their thermal degradation was investigated using thermo-gravimetric analysis. Observed weight loss was attributed to the degradation of polymers and the vaporization of organic constituents and volatile metals. The sample assembly containing PCB powder and adsorbent was heat treated at 600 °C for times ranging between 10 and 30 min with air, nitrogen and argon as carrier gases. Weight gains up to ∼17% were recorded in the adsorbent thereby indicating the capture of significant amounts of particulates. The highest level of adsorption was observed in N{sub 2} atmosphere for small particle sizes of alumina. SEM/EDS results on the adsorbent indicated the presence of Cu, Pb, Si, Mg and C. These studies were supplemented with ICP-OES analysis to determine the extent of various species captured as a function of operating parameters. This innovative, low-cost approach has the potential for utilization in the informal sector and/or developing countries, and could play a significant role in reducing toxic emissions from e-waste processing towards environmentally safe limits.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2016

Initial Testing of Off-Gas Recycle Condensate Liquid from the WTP Low Activity Waste Vitrification Process - 16432

The Waste Treatment and Immobilization Plant (WTP) under construction at the Hanford site is designed to treat and immobilize the inventory of High-Level Waste stored in the 177 underground storage tanks. The WTP process flow was designed to pre-treat this waste, separating it into High Level Waste (HLW) and Low Activity Waste (LAW) fractions for vitrification. Vitrification of the waste generates a condensate stream from the off-gas processes originating from two off-gas treatment unit operations, the Submerged Bed Scrubber (SBS) and the Wet Electrostatic Precipitator (WESP). The baseline plan for disposition of the stream from the LAW melter is to recycle it to the Pretreatment facility where it gets evaporated and processed through the LAW melter again. If the Pretreatment facility is unavailable, this baseline disposition pathway is not viable. Additionally, chloride, fluoride, and sulfate are partially volatile in the melter, accumulating to high concentrations while recycling and impacting the glass waste loading and facility throughput. The primary radionuclide that volatizes and accumulates is {sup 99}Tc. The long half-life and environmental mobility of {sup 99}Tc complicates disposal options for this secondary aqueous waste stream. This task is investigating {sup 99}Tc removal to examine the potential for diverting this stream to an alternate disposition path and avoiding impacting the glass waste loading. Separation methods for {sup 99}Tc have focused on using inorganic precipitation agents that can remove it by reducing it from soluble pertechnetate ion, with a +7 oxidation state, to insoluble technetium dioxide in the +4 oxidation state. Stannous chloride (SnCl{sub 2}) has been found highly effective at causing the reduction and precipitating {sup 99}Tc for removal, but it also precipitates other components. The primary competitor that precipitates is chromium, which consumes the redox activity of the Sn(II), causing addition of more of the SnCl{sub 2}. Research has examined the optimum quantity of SnCl{sub 2}, mixing time, and the impact of other redox-active species. It is also important to know the stability of the precipitated {sup 99}Tc in process conditions, since it is expected it will eventually be re-oxidized by oxygen and dissolve. This work is expected to determine if a {sup 99}Tc removal step could be used to decontaminate the bulk of this stream, and make it suitable for other disposal paths so that the chloride, fluoride, and sulfate can be diverted away from the glass melter. (authors)

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DOE OSTI2022

Summary of Savannah River Site FY21 Salt Waste Qualification Data and Characterization Data from Salt Waste Batches Processed Since 2008

The Savannah River National Laboratory analyzed samples from Savannah River Site Waste Tank 41H and 21H to support qualification of Salt Waste Processing Facility Waste Batches 3 and 4 (the FY21 Salt Batch Qualification samples) for processing. Neither of the samples displayed any unusual or unexpected characteristics such as large amounts of solids, floating solids, or unusual color. Characterization of these samples confirmed similar chemical composition and characteristics to previous salt waste batches. These results were initially provided to Savannah River Remediation (Liquid Waste Operations Sub-contractor) as External Sample Results LIMS Reports. The analytical results (both expedited and routine) are now summarized and discussed in this technical report.

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DOE OSTI2021

An Assessment of the Materials of Construction for the Transfer Lines and Unit Operations Equipment Associated with the Recycle Diversion Process

The Defense Waste Processing Facility (DWPF) processes and vitrifies radioactive waste that it receives from the Concentration, Storage, and Transfer Facility (CSTF) and Salt Waste Processing Facility (SWPF). As a result of the evaporation of water during both the melter feed preparation and the melter feed vitrification steps in DWPF, a recycle waste stream is generated, neutralized, and sent back to the CSTF. The recycle waste is a dilute water stream originating from the collection of condensate liquids containing some minor sludge and frit solids and other waste components primarily resulting from entrainment into the condensate during foam-over events. The recycle stream volume is significant and is expected to approach 3 million gallons per year once the SWPF reaches full operation. Diverting the bulk of the recycle waste stream from the CSTF is essential for the eventual closure of the waste tanks, and hence the completion of the SRS liquid waste mission.

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DOE OSTI2014

Development And Initial Testing Of Off-Gas Recycle Liquid From The WTP Low Activity Waste Vitrification Process - 14333

The Waste Treatment and Immobilization Plant (WTP) process flow was designed to pre-treat feed from the Hanford tank farms, separate it into a High Level Waste (HLW) and Low Activity Waste (LAW) fraction and vitrify each fraction in separate facilities. Vitrification of the waste generates an aqueous condensate stream from the off-gas processes. This stream originates from two off-gas treatment unit operations, the Submerged Bed Scrubber (SBS) and the Wet Electrospray Precipitator (WESP). Currently, the baseline plan for disposition of the stream from the LAW melter is to recycle it to the Pretreatment facility where it gets evaporated and processed into the LAW melter again. If the Pretreatment facility is not available, the baseline disposition pathway is not viable. Additionally, some components in the stream are volatile at melter temperatures, thereby accumulating to high concentrations in the scrubbed stream. It would be highly beneficial to divert this stream to an alternate disposition path to alleviate the close-coupled operation of the LAW vitrification and Pretreatment facilities, and to improve long-term throughput and efficiency of the WTP system. In order to determine an alternate disposition path for the LAW SBS/WESP Recycle stream, a range of options are being studied. A simulant of the LAW Off-Gas Condensate was developed, based on the projected composition of this stream, and comparison with pilot-scale testing. The primary radionuclide that vaporizes and accumulates in the stream is Tc-99, but small amounts of several other radionuclides are also projected to be present in this stream. The processes being investigated for managing this stream includes evaporation and radionuclide removal via precipitation and adsorption. During evaporation, it is of interest to investigate the formation of insoluble solids to avoid scaling and plugging of equipment. Key parameters for radionuclide removal include identifying effective precipitation or ion adsorption chemicals, solid-liquid separation methods, and achievable decontamination factors. Results of the radionuclide removal testing indicate that the radionuclides, including Tc-99, can be removed with inorganic sorbents and precipitating agents. Evaporation test results indicate that the simulant can be evaporated to fairly high concentration prior to formation of appreciable solids, but corrosion has not yet been examined.

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DOE OSTI2016

Waste Management Processing Projects in the PRC - 16551

EnergySolutions continues to provide waste treatment solutions in the Peoples Republic of China (PRC). In 2015 ES had completed installation of systems at two different Nuclear power sites (Haiyang, an AP-1000{sup TM} site and Yangjiang, a CPR1000 site). This paper discusses progress on these two projects, and provides new information regarding the operation of the systems. The Yangjiang project became operational in the fall of 2015 while the Haiyang project will be done is nearly done with commissioning and is waiting for reactor operations. Haiyang Project: In the Shandong Province on China's northeast coast, EnergySolutions, as part of a consortium with China Power Investment (CPI) and Yuanda Environmental Protection Engineering Company (a PRC state-owned company), has designed and constructed the site's Site Rad Waste Treatment Facility (SRTF). The SRTF provides solid waste processing services for up to 8 AP-1000s{sup TM}. The SRTF performs the following functions: 1. Five year storage for HICs containing spent resin and filters from the nuclear power plants' waste liquid systems (WLS); 2. Sorting and Compaction System for solid waste generated from Nuclear Power Plant (NPP) operations. This system implements: a) Real time radiography to screen 200 liter waste drums for prohibited items, b) Pre-compaction, c) High Resolution Gamma Spectrophotometry (HRGS) for waste characterization, d) Supercompaction, e) Solidification of compacted drums inside overpack drums which are filled with 60 MPa compressive strength grout, and f) Automatic drum lidding which crimps the drum lid to the drum body. 3. Laundry services for NPP anti-contamination clothing. 4. At the nuclear islands, EnergySolutions is providing mobile liquid waste processing systems that utilize EnergySolutions Advanced Liquid Processing System ALPS{sup TM}/Advanced Injection Method System AIM{sup TM} processing systems to supplement the NPP's WLS system when radionuclide concentrations exceed release criteria. The spent resins and filters from the nuclear power plants are placed in EnergySolutions supplied HICs, dewatered using EnergySolutions Self Engaging Dewatering System (SEDS{sup TM}), and then placed in EnergySolutions 8-120B Type B cask for the transport of the HIC between the NPP and the SRTF and, ultimately, to a disposal site once it is ready for operations Yangjiang Project: EnergySolutions is providing liquid waste treatment system (TEU) and solid waste treatment system (TES) for Yangjiang units 3 and 4 for the China Nuclear Power Engineering Company (CNPEC). The Yangjiang site is located approximately 300 kilometers west of Hong Kong. The TEU system processes floor drain, chemical drain, and process drain tanks liquids to achieve a release concentration less than 37 Bq/l. The TES system receives spent resin and filters into HIC containers which are dewatered and subsequently transported to the Yangjiang sites QT building where they are stored for a period of up to 5 years or until a disposal site are available. TEU (Liquid waste treatment) consists of the following unit operations: - ALPS{sup TM}/AIM{sup TM} system, which includes two separate 8 vessel water treatment systems that consist of granular activated carbon (GAC), cation, anion ion and mixed bed media ion exchange (IX) columns; and: - A reverse osmosis system for final polishing, - TES (solid waste system), - SEDS (Self Engaging Dewatering System), - Shielding for the loading and storage of HICs, - Shielded transport container for the transfer of HIC to the QT building for storage, - Shielded transfer bell for the transport of spent filters from the NPP operating area to HIC. (authors)

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DOE OSTI2020

Review of Mercury in the SRS Tank Waste Storage and Treatment Processes for Applicability to Hanford Waste Processing

The Savannah River Site (SRS) and Hanford produced large quantities of plutonium and other radioisotopes. The separations processes recovered plutonium and produced large quantities of High- Level Waste (HLW) that accumulated at each site in large, underground storage tanks. SRS has been retrieving the stored HLW, pretreating the waste for immobilization, and immobilizing the waste in glass or grout waste forms since the mid-1990s. Treatment of the waste at Hanford is expected to start in the early 2020s. Mercury is present in both the SRS and Hanford tank waste. SRS has recently completed an evaluation of mercury speciation throughout the tank waste treatment and immobilization flowsheet. This study was reviewed to determine what information from the study can be applied to the Hanford tank waste treatment program.

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NASA NTRS2013

Flash Cracking Reactor for Waste Plastic Processing

Conversion of waste plastic to energy is a growing problem that is especially acute in space exploration applications. Moreover, utilization of heavy hydrocarbon resources (wastes, waxes, etc.) as fuels and chemicals will be a growing need in the future. Existing technologies require a trade-off between product selectivity and feedstock conversion. The objective of this work was to maintain high plastic-to-fuel conversion without sacrificing the liquid yield. The developed technology accomplishes this goal with a combined understanding of thermodynamics, reaction rates, and mass transport to achieve high feed conversion without sacrificing product selectivity. The innovation requires a reaction vessel, hydrocarbon feed, gas feed, and pressure and temperature control equipment. Depending on the feedstock and desired product distribution, catalyst can be added. The reactor is heated to the desired tempera ture, pressurized to the desired pressure, and subject to a sweep flow at the optimized superficial velocity. Software developed under this project can be used to determine optimal values for these parameters. Product is vaporized, transferred to a receiver, and cooled to a liquid - a form suitable for long-term storage as a fuel or chemical. An important NASA application is the use of solar energy to convert waste plastic into a form that can be utilized during periods of low solar energy flux. Unlike previous work in this field, this innovation uses thermodynamic, mass transport, and reaction parameters to tune product distribution of pyrolysis cracking. Previous work in this field has used some of these variables, but never all in conjunction for process optimization. This method is useful for municipal waste incinerator operators and gas-to-liquids companies.

Timko, Michael T.↗
NASA NTRS1974

The MIST /MIUS Integration and Subsystems Test/ laboratory - A testbed for the MIUS /Modular Integrated Utility System/ program

The MIUS (Modular Integrated Utility System) concept is to be an energy-conserving, economically feasible, integrated community utility system to provide five necessary services: electricity generation, space heating and air conditioning, solid waste processing, liquid waste processing, and residential water purification. The MIST (MIUS Integration and Subsystem Test) integrated system testbed constructed at the Johnson Space Center in Houston includes subsystems for power generation, heating, ventilation, and air conditioning (HVAC), wastewater management, solid waste management, and control and monitoring. The key design issues under study include thermal integration and distribution techniques, thermal storage, integration of subsystems controls and displays, incinerator performance, effluent characteristics, and odor control.

Beckham, W. S., Jr.↗
DOE OSTI2020

Novel Foaming Solutions for High Level Waste (HLW) Processing - 20195

Foaming occurs during treatment of high level waste (HLW) at Savannah River Site's Defense Waste Processing Facility (DWPF) in the Chemical Process Cell (CPC) due to high gas generation from process steam and chemical offgas products [1]. The presence of amphiphilic particles in the waste slurry stabilizes the foam [2], [3]. Efficient processing of HLW requires foam control, as foam-overs lead to lower productivity and potential radioactive contamination of condensate streams. DWPF currently employs Siovation Antifoam 747, a surfactant produced by Momentive Performance Materials, as an antifoaming agent during waste treatment. Despite its ability to control foam generation, processing issues have arisen from its use [4]. During DWPF chemical processing, a chemical antifoam agent must be effective at temperatures up to 103 deg. C between pH 3-13. Antifoam 747 is effective at pH 7 but degrades as pH deviates [5]. Antifoam 747 is 90% by weight Momentive{sup TM} L77 and 10% by weight Momentive{sup TM} Y-17580. These ingredients are trisiloxane products, which are especially vulnerable to attack in acidic and caustic environments. Since Antifoam 747 readily degrades, periodic addition is required. Several processing concerns related to Antifoam 747 have affected DWPF operation. Its overuse warranted concern of potential flammable melter offgas under upset conditions due to the generation of carbon dioxide and hydrogen. As a result, a Potential Inadequacy in the Safety Analysis (PISA) was declared [6]. Antifoam contribution has been included in the melter offgas flammability strategy and the quantity of antifoam is monitored to ensure limits are not exceeded. Testing at Savannah River National Laboratory (SRNL) determined that propanal, tri-methylsilanol, and hexamethyldisiloxane are generated as Antifoam 747 degrades, leading to a second PISA [7]. The formation of these byproducts poses additional flammability risks. Furthermore, the methyl and ethyl groups of these compounds may be responsible for the formation of the methyl and ethyl mercury discovered in DWPF [8], [9]. The formation of organomercury has specifically been called out by DOE as a need for increased research. The effectiveness of non-chemical methods for foam control and the efficiency of alternative antifoam agents were evaluated as part of an effort to improve HLW treatment operations at DWPF and to reduce, or eliminate, the flammability hazards associated with Antifoam 747 currently in use. Foaming of high-level waste (HLW) slurries is an issue at the Defense Waste Processing Facility (DWPF) Chemical Process Cell (CPC) which is currently mitigated with a chemical antifoam agent. The effectiveness of non-chemical methods for foam control and the efficiency of alternative antifoams were examined to improve HLW treatment at DWPF and to eliminate the flammability hazards associated with Siovation Antifoam 747 currently in use. Non-chemical foam control methods were deemed unviable for chemical processing at DWPF, as the spray/mist technique requires too much water and space limitations make installation and implementation of headspace agitators unfeasible. The use of ultrasonic energy thickened and further stabilized the foam. Two suitable alternative defoaming agents, Momentive{sup TM} Y- 17112 and Evonik Surfynol{sup R} MD-20, were identified. Both defoamers control foam over a pH range of 4- 13 at boiling, with no flammable degradation products, and only minimal quantities (100-200 mg/kg) are required under glycolic acid conditions. In order to validate the effectiveness of these defoaming agents, SRNL recommends irradiation testing and laboratory scale SRAT/SME experiments with actual radioactive waste. (authors)

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NASA NTRS1975

Development of an advanced spacecraft water and waste materials processing system

An Integrated Waste Management-Water System (WM-WS) which uses radioisotopes for thermal energy is described and results of its trial in a 4-man, 180 day simulated space mission are presented. It collects urine, feces, trash, and wash water in zero gravity, processes the wastes to a common evaporator, distills and catalytically purifies the water, and separates and incinerates the solid residues using little oxygen and no chemical additives or expendable filters. Technical details on all subsystems are given along with performance specifications. Data on recovered water and heat loss obtained in test trials are presented. The closed loop incinerator and other projects underway to increase system efficiency and capacity are discussed.

Murray, R. W.↗
DOE OSTI2018

Development of Novel Foaming Solutions for High Level Waste (HLW) Processing

Foaming occurs during treatment of high level waste (HLW) at Savannah River Site’s Defense Waste Processing Facility (DWPF) in the Chemical Process Cell (CPC) due to high gas generation from process steam and chemical off gas products. The presence of amphiphilic particles in the waste slurry stabilizes the foam. Efficient processing of HLW requires foam control, as foamovers lead to lower productivity and potential radioactive contamination of condensate streams. DWPF currently employs Antifoam 747, a surfactant produced by Momentive Performance Materials, as an antifoaming agent during waste treatment. While it controls foam, processing issues have arisen from its use. During DWPF chemical processing, antifoam must be effective up to 103°C and between a pH range of 3-13. Antifoam 747 is efficient at pH 6-8 but degrades outside this optimal pH range. Savannah River National Laboratory (SRNL) has identified multiple flammable antifoam degradation products during laboratory scale experiments.

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DOE OSTI2019

Panel Session 61: Challenges in the US DOE HLW Tank Management Program

Approximately 50 people attended this panel session which focused on the successes and challenges in DOE high-level radioactive tank waste management with special emphasis on tank waste processing and waste disposition. Panelists discussed approaches, results, and lessons learned in addressing challenges in construction, start-up, and processing of tank waste and its ultimate disposition that is critical to tank waste management at Hanford, Savannah River, and Idaho sites. Presentations proposed include: 1 - Liquid Waste Program at the Savannah River Site (James Folk, US DOE (USA)); 2 - Progress on Hanford's Tank Waste Treatment Mission (Tom Fletcher, US DOE (USA)); 3 - Idaho Tank Waste Program (Joel Case, US DOE (USA))

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2019

Anaerobic Co-Digestion of Vegetable and Fruit Market Waste in LBR + CSTR Two-Stage Process for Waste Reduction and Biogas Production

Vegetable and fruit waste (VFW) is becoming a heavy burden of municipal waste disposal because of its huge amount, but it is a potentially valuable resource that can be developed into high value products such as methane. Conventional anaerobic digestion processes are not suitable for solving the problem of easy acidification of VFW. Thus, a two-stage laboratory-scale anaerobic digestion system was assembled for waste reduction and biogas production of VFW in the mesophilic temperatures. The biphasic system consists of a 70-L leach bed reactor (LBR) and a 35-L continuous stirred tank reactor (CSTR). Water is sprinkled over the material to enhance the extraction process of acidification phase. The leachate was then transferred to the CSTR for biogas production. Batch digestion was lasted 120 h until no biogas was produced. Leachate with a volatile fatty acid (VFA) concentration of 7.6 g/L was obtained within 10 h. The results showed that overall 70.9% of the volatile solids (VS) was removed in the solid-phase system. Over 90% of VFAs were reduced in the methanogenic reactor, and it has been observed that the maximum biogas production rate was 51.26 mL/(d gVS). The maximum methane concentration in the produced biogas was 71%.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2017

Benchmarking of DFLAW Solid Secondary Wastes and Processes with UK/Europe Counterparts

This report provides information and background on UK solid wastes and waste processes that are similar to those which will be generated by the Direct-Feed Low Activity Waste (DFLAW) facilities at Hanford. The aim is to further improve the design case for stabilizing and immobilizing of solid secondary wastes, establish international benchmarking and review possibilities for innovation.

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