Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “TUBING”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 217 records · Page 12

Measurements of delays of gas-phase compounds in a wide variety of tubing materials due to gas–wall interactions

Abstract. Losses of gas-phase compounds or delays on their transfer through tubing are important for atmospheric measurements and also provide a method to characterize and quantify gas–surface interactions. Here we expand recent results by comparing different types of Teflon and other polymer tubing, as well as glass, uncoated and coated stainless steel and aluminum, and other tubing materials by measuring the response to step increases and decreases in organic compound concentrations. All polymeric tubings showed absorptive partitioning behavior with no dependence on humidity or concentration, with PFA Teflon tubing performing best in our tests. Glass and uncoated and coated metal tubing showed very different phenomenology due to adsorptive partitioning to a finite number of surface sites. Strong dependencies on compound concentration, mixture composition, functional groups, humidity, and memory effects were observed for glass and uncoated and coated metals, which (except for Silonite-coated stainless steel) also always caused longer delays than Teflon for the compounds and concentrations tested. Delays for glass and uncoated and coated metal tubing were exacerbated at low relative humidity but reduced for RH >20 %. We find that conductive PFA and Silonite tubing perform best among the materials tested for gas-plus-particle sampling lines, combining reduced gas-phase delays with good particle transmission.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Environmental test report for the WX-32335 SEC camera tube

The environmental testing activity on the WX-32335 was carried out to determine if this tube type could withstand the environmental requirements established for the International Ultraviolet Explorer (IUE) camera tube (WX-32224). The results of the tests led to the following conclusions: (1) The WX-32335 as processed with a CsTe photocathode surface can withstand the temperature extremes established for the IUE camera tube without damage to the photocathode surface or without introducing background signal in the tube after one hour of dark integration. (2) The WX-32335 built with a WX-32224 type target support structure can withstand the sinusoidal vibration requirements established for the IUE camera tube. (3) Although the vibration test of the WX-32335 type tubes built with the flat target ring structure could not be completed, there was no indication that these tubes could not withstand the sinusoidal vibration requirements established for the IUE camera tube.

Malanoski, R. J.↗

Wave propagation in intense flux tubes

The nature of nonadiabatic wave propagation in a slender magnetic flux tube is explored. The results of the theory are compared with the observations of Giovanelli et al. (1978), and found to be in general agreement. Those observations, of tubes in the photosphere-chromosphere, show outwardly propagating waves, with periods of 300 s, which take some 19 s to propagate from one level of line formation to another level higher in the atmosphere. In sharp contrast to this, is the time of 7 s for a similar disturbance outside the tube to propagate between the same two levels of line formation, estimated to be some 600 km apart in the field-free atmosphere. It is argued that the sharply contrasting propagation times for the tube and its environment is principally due to the elasticity of the tube and its subsequent propensity for propagation. A nonadiabatic disturbance may be essentially propagating within the tube but essentially nonpropagating outside, with considerably slower phase speeds thus arising inside the tube. The theory suggests that the observed disturbances are nonadiabatic, acoustic-gravity waves channelled along a magnetic flux tube and modulated by external pressure variations.

Roberts, B.↗

Alining Heat-Exchanger Tubes for Assembly

Simple support method makes costly jigs and fixtures unnecessary. "Dummy" tubes installed at regular intervals to support "real" tubes before real tubes installed, filled with Cerrobend (or equivalent) material, metallic substance with low melting point, makes dummy tubes rigid so they brace real tubes as installed. When all available spaces for real tubes filled, dummy tubes removed and replaced with real tubes.

Benson, K. A.↗

Analytical study of graphite-epoxy tube response to thermal loads

The thermally-induced stresses and deformations in graphite-epoxy tubes with aluminum foil bonded to both inner and outer surfaces, and to the outer surface only are computed. Tubes fabricated from three material systems, T300/934, P75s/934, and P75s/BP907, and having a 1 inch inner radius and a lamination sequence of (+15/0 + or - 10/0)sub s are studied. Radial, axial, and circumferential stresses in the various layers of the tube, in the foil, and in the adhesive bonding the foil to the tubes are computed using an elasticity solution. The results indicate that the coatings have no detrimental effect on the stress state in the tube, particularly those stresses that lead to microcracking. The addition of the aluminum foil does, however, significantly influence the axial expansion of the T300/934 tube, the tube with the softer graphite fibers. The addition of foil can change the sign of the axial coefficient of thermal expansion. Twist tendencies of the tubes are only slightly affected by the addition of the coatings, but are of second order compared to the axial response.

Knott, Tamara W.↗

Finding and utilizing lunar lava tubes

Horz describes the evidence for lava tubes associated with rills in lunar photoimaging. These tubes have terrestrial counterparts as described by Billings, et al., and Gillet. The widths of these tubes range from 10s to 100s of meters. Their roof thickness are at least 0.125 to 0.25 times their widths and stand unsupported on the Moon. To confine one atmosphere of internal pressure, static roof thickness must be at least 16 m. Favorable locations of lava tubes may be surveyed using roving gravity meters on Doodle Bugs, which consist of platforms containing equipment for communication with Earth-based control stations. The stable -20 C temperature of the lava tubes should provide a workable habitat environment. The greater than 16 m of basalt in the roof should give adequate radiation and impact protection. Typically, after clearing entries and grading ramps, habitats might be placed in tubes and inflated. Later, larger habitats might be built by enclosing tube sections with compacted-regolith dams. The interior can then be sealed to hold an atmosphere. The huge lava tubes inferred from the photographs are capable of providing habitats hundreds of meters wide, in lengths of kilometers.

Kuck, David L.↗

The influence of gas velocity on surface heat pumping for the orifice pulse tube refrigerator

The basic pulse tube refrigerator produces cooling by a mechanism known as surface heat pumping. Cyclical compression and expansion of a gas within an enclosed tube produces large temperature gradients. The purpose of the tube is to act as 'nodal regenerator'. Heat is stored at node positions along the tube wall and is transported between nodes by moving gas parcels. This process gives rise to refrigeration, with hot temperatures at the closed end and cold temperatures at the open end. Unfortunately, much of the available refrigeration is not realized because the closed end of the basic pulse tube restricts gas movement - gas at the extreme temperatures does not come in contact with the heat exchangers. The orifice pulse tube overcomes this limitation by using a valve and surge volume assembly at the warm, closed end. This allows for a residual gas velocity to remain present during the heat transfer process, thereby permitting more gas to exchange heat at the heat exchangers. This paper describes the pulse tube as a nodal regenerator and the effect residual gas velocity has on the heat transfer mechanism of the orifice pulse tube.

Lee, J. M.↗

Dynamics of flux tubes in accretion disks

The study of magnetized plasmas in astrophysics is complicated by a number of factors, not the least of which is that in considering magnetic fields in stars or accretion disks, we are considering plasmas with densities well above those we can study in the laboratory. In particular, whereas laboratory plasmas are dominated by the confining magnetic field pressure, stars, and probably accretion disks, have magnetic fields whose beta (ratio of gas pressure to magnetic field pressure) is much greater than 1. Observations of the Sun suggest that under such circumstances the magnetic field breaks apart into discrete flux tubes with a small filling factor. On the other hand, theoretical treatments of MHD turbulence in high-beta plasmas tend to assume that the field is more or less homogeneously distributed throughout the plasma. Here we consider a simple model for the distribution of magnetic flux tubes in a turbulent medium. We discuss the mechanism by which small inhomogeneities evolve into discrete flux tubes and the size and distribution of such flux tubes. We then apply the model to accretion disks. We find that the fibrilation of the magnetic field does not enhance magnetic buoyancy. We also note that the evolution of an initially diffuse field in a turbulent medium, e.g., any uniform field in a shearing flow, will initially show exponential growth as the flux tubes form. This growth saturates when the flux tube formation is complete and cannot be used as the basis for a self-sustaining dynamo effect. Since the typical state of the magnetic field is a collection of intense flux tubes, this effect is of limited interest. However, it may be important early in the evolution of the galactic magnetic field, and it will play a large role in numerical simulations. Finally, we note that the formation of flux tubes is an essential ingredient in any successful dynamo model for stars or accretion disks.

Vishniac, E. T.↗

Modeling of Multi-Tube Pulse Detonation Engine Operation

The present paper explores some preliminary issues concerning the operational characteristics of multiple-tube pulsed detonation engines (PDEs). The study is based on a two-dimensional analysis of the first-pulse operation of two detonation tubes exhausting through a common nozzle. Computations are first performed to assess isolated tube behavior followed by results for multi-tube flow phenomena. The computations are based on an eight-species, finite-rate transient flow-field model. The results serve as an important precursor to understanding appropriate propellant fill procedures and shock wave propagation in multi-tube, multi-dimensional simulations. Differences in behavior between single and multi-tube PDE models are discussed, The influence of multi-tube geometry and the preferred times for injecting the fresh propellant mixture during multi-tube PDE operation are studied.

Ebrahimi, Houshang B.↗

Lightweight, Low-CTE Tubes Made From Biaxially Oriented LCPs

Tubes made from biaxially oriented liquid-crystal polymers (LCPs) have been developed for use as penetrations on cryogenic tanks. ( Penetrations in this context denotes feed lines, vent lines, and sensor tubes, all of which contribute to the undesired conduction of heat into the tanks.) In comparison with corresponding prior cryogenic-tank penetrations made from stainless steels and nickel alloys, the LCP penetrations offer advantages of less weight and less thermal conduction. An additional major advantage of LCP components is that one can tailor their coefficients of thermal expansion (CTEs). The estimated cost of continuous production of LCP tubes of typical sizes is about $1.27/ft ($4.17/m) [based on 1998 prices]. LCP tubes that are compatible with liquid oxygen and that feature tailored biaxial molecular orientation and quasi-isotropic properties (including quasi-isotropic CTE) have been fabricated by a combination of proprietary and patented techniques that involve the use of counterrotating dies (CRDs). Tailoring of the angle of molecular orientation is what makes it possible to tailor the CTE over a wide range to match the CTEs of adjacent penetrations of other tank components; this, in turn, makes it possible to minimize differential-thermal expansion stresses that arise during thermal cycling. The fabrication of biaxially oriented LCP tubes by use of CRDs is not new in itself. The novelty of the present development lies in tailoring the orientations and thus the CTEs and other mechanical properties of the LCPs for the intended cryogenic applications and in modifications of the CRDs for this purpose. The LCP tubes and the 304-stainless-steel tubes that the LCP tubes were intended to supplant were tested with respect to burst strength, permeability, thermal conductivity, and CTE.

Rubin, Leslie↗

A Sinuous Tumulus over an Active Lava Tube at Klauea Volcano: Evolution, Analogs, and Hazard Forecasts

Inflation of narrow tube-fed basaltic lava flows (tens of meters across), such as those confined by topography, can be focused predominantly along the roof of a lava tube. This can lead to the development of an unusually long tumulus, its shape matching the sinuosity of the underlying lava tube. Such a situation occurred during Klauea Volcanos (Hawaii, USA) ongoing East Rift Zone eruption on a lava tube active from July through November 2010. Short-lived breakouts from the tube buried the flanks of the sinuous, ridge-like tumulus, while the tumulus crest, its surface composed of lava formed very early in the flows emplacement history, remained poised above the surrounding younger flows. At least several of these breakouts resulted in irrecoverable uplift of the tube roof. Confined sections of the prehistoric Carrizozo and McCartys flows (New Mexico, USA) display similar sinuous, ridge-like features with comparable surface age relationships. We contend that these distinct features formed in a fashion equivalent to that of the sinuous tumulus that formed at Kīlauea in 2010. Moreover, these sinuous tumuli may be analogs for some sinuous ridges evident in orbital images of the Tharsis volcanic province on Mars. The short-lived breakouts from the sinuous tumulus at Kīlauea were caused by surges in discharge through the lava tube, in response to cycles of deflation and inflation (DI events) at Kīlauea's summit. The correlation between DI events and subsequent breakouts aided in lava flow forecasting. Breakouts from the sinuous tumulus advanced repeatedly toward the sparsely populated Kalapana Gardens subdivision, destroying two homes and threatening others. Hazard assessments, including flow occurrence and advance forecasts, were relayed regularly to the Hawaiʻi County Civil Defense to aid their lava flow hazard mitigation efforts while this lava tube was active.

volcanic hazards↗

Using X-Ray Computed Tomography to Image Apollo Drive Tube 73002

The Apollo missions collected 382 kg of rock, regolith, and core samples from six locations on the nearside of the Moon. Today, just over 84% by mass of the Apollo collection remains in pristine condition within the curation facility at Johnson Space Center. Most Apollo samples have been well characterized, however there are several types of samples that have remained wholly or largely unstudied since their return, and/or that have been curated under special conditions. These sample types are: (1) unopened samples sealed under vacuum on the Moon; (2) unopened (but unsealed) drive tubes; (3) Apollo 17 samples frozen shortly after their return; and (4) Apollo 15 samples opened and stored in a helium atmosphere since their return. Last summer, NASA solicited proposals for the Apollo Next Generation Sample Analysis Program (ANGSA), and 9 teams were selected to study: (1) unsealed, unopened drive tube 73002; (2) sealed, unopened drive tube 73001 (paired with 73002); and (3) a subset of the frozen and He-purged samples [1]. The first sample opened as part of the ANGSA program was drive tube 73002. This is a 30 cm long, 4 cm diameter drive tube collected on a landslide deposit near Lara Crater at the Apollo 17 landing site. It was part of a 60 cm long double drive tube collected, and the bottom half of the tube (73001) was sealed under vacuum on the Moon [2]. Prior to opening sample 73002, the sample was imaged with a high resolution Xray Computed Tomography (XCT) scan of the entire tube. Additional XCT scans have been made of “large” clasts removed from the core as part of the dissection process [3]. Here we present a first look at the XCT data from 73002, and talk about the utility of the scans as part of the curation process, including the potential for future science returns from the high resolutions scans.

Zeigler, R. A.↗

Using X-Ray Computed Tomography to Image Apollo Drive Tube 73002

The Apollo missions collected 382 kg of rock, regolith, and core samples from six locations on the Moon. Although most Apollo samples are well characterized, several types of samples remain wholly or largely unstudied since their return: unopened and/or sealed drive tube samples, samples frozen upon return, and samples stored in a He-purged environment. NASA selected nine teams to participate in the Apollo Next Generation Sample Analysis (ANGSA) Program to study representative samples from each of these categories. The first sample studied as part of the ANGSA program is drive tube 73002, a 4 cm diameter unopened (but unsealed) drive tube collected on a landslide deposit near Lara Crater at the Apollo 17 landing site. It was part of a ~60 cm long double drive tube, and the bottom half of the tube (73001)was sealed under vacuum on the Moon (and will be studied next). As part of the preliminary examination of sample 73002, the entire drive tube was imaged with a high resolution X-ray Computed Tomography (XCT) scan prior to opening and dissecting the sample. Additionally, >50 XCT scans have been made of “large” clasts (>4 mm) removed from the core as part of the ongoing dissection process. Here we will present both the whole drive tube XCT data showing the overall structure of sample 73002 prior to dissection, as well as XCT scans of individual clasts that reveal the types and abundance of different lithologies present within the drive tube. We will also discuss the utility of the scans as part of the curation and preliminary examination process, as well as the potential for future science returns from the XCT scans.

Ryan A Zeigler↗

Combustor cap having non-round outlets for mixing tubes

A system includes a a combustor cap configured to be coupled to a plurality of mixing tubes of a multi-tube fuel nozzle, wherein each mixing tube of the plurality of mixing tubes is configured to mix air and fuel to form an air-fuel mixture. The combustor cap includes multiple nozzles integrated within the combustor cap. Each nozzle of the multiple nozzles is coupled to a respective mixing tube of the multiple mixing tubes. In addition, each nozzle of the multiple nozzles includes a first end and a second end. The first end is coupled to the respective mixing tube of the multiple mixing tubes. The second end defines a non-round outlet for the air-fuel mixture. Each nozzle of the multiple nozzles includes an inner surface having first and second portions, the first portion radially diverges along an axial direction from the first end to the second end, and the second portion radially converges along the axial direction from the first end to the second end.

42 ENGINEERING↗

CHARACTERIZATION OF ADDITIVE MANUFACTURING FOR PROCESS TUBING

Additive Manufacturing has garnered significant levels of interest in recent years as a primary manufacturing method. While the general technology has been around for over 20 years, with increased computing capacity, higher powered directed energy sources, e.g., lasers and electron beams, it is coming of age as a viable technique for high value added, low production quantity components. The Savannah River National Laboratory is interested in AM as a technique to build hydrogen isotope separation components called Thermal Cycling Absorption Process (TCAP) columns. The TCAP operates from cryogenic to moderate temperatures in a cyclic manner and is a pressure boundary. The current technique for fabricating TCAP columns is to form a flat coil of 0.375 to 0.5 inch diameter tube and braze two coils together. During the brazing operation, the two nested coils often move and this movement results in gaps between the coils. Since one coil contains the working fluid, i.e., liquid nitrogen, and the other the process fluid, hydrogen isotopes, these gaps result in poor heat transfer. Additive manufacturing is being explored as a replacement technology since the adjacent tubes can be fabricated simultaneously and in intimate contact and they can also share a common wall to improve heat transfer. AM allows designers to develop unique tube structures that overcome several of the shortcomings of the coil and braze technique, such as the braze gap in fabrication and slow cooling during operation. Simple test samples with various internal geometries were designed and built from Type 316L stainless steel using a laser powder bed process. Three test article geometries that were built include a simple tube, a pair of stacked tubes, and a tube partially surrounded by two kidney shaped tubes with cooling fins that would extend into the process fluid, these tube sections incorporated thermowells or heat trace channels, selectively. The test samples will be subjected to heat transfer testing and burst testing. The samples were inspected using X-ray, computed tomography, and metallography. The results of the testing conducted on these samples are described in this paper.

Korinko, John S.↗

Compact multi-residence time bundled tube fuel nozzle having transition portions of different lengths

A fuel nozzle includes a first plate, a second plate axially spaced from the first plate, a shroud extending between the first plate and the second plate, thereby defining a plenum. Tubes extend through the first plate, the plenum, and the second plate. An inlet of each tube is defined through the first plate, and an outlet of each tube is located downstream of the second plate. The tube inlets have a first size, the tube outlets have a second size different from the first size, and the walls defining the tubes have a transition portion between the inlet and the outlet. The transition portion has an axial length from the fuel injection port to a location having a diameter of the second size. The transition portion of a first tube extends a first axial length and the transition portion of a second tube extends a different second axial length.

Berry, Jonathan Dwight↗

Experimental investigation on nucleate boiling heat transfer of low GWP refrigerants over metal-foam enhanced tube bundles

The objective of this work is to develop an enhanced tube bundle to improve the nucleate boiling heat transfer for the application of flooded evaporators. The enhanced tube bundle was made by deploying metal foam around the outer surface of aluminum tubes, which provide higher heat transfer area and nucleation site density. The pool boiling experiments for horizontal tube bundles were conducted in a pressure vessel at difference heat fluxes. The heat transfer performance of bare aluminum tube bundle was compared against the metal-foam enhanced tube bundle using low GWP refrigerant, R-1234yf. The experimental results showed that the heat transfer coefficient of the metal-foam enhanced tube bundle was at least two times higher than that of the bare tube bundle, and the enhancement ratio depended on the heat flux condition.

Yang, Cheng-Min↗

Pool boiling on metal-foam enhanced tube bundle: heat transfer characteristics and flow visualization

A flooded evaporator configuration is common in large central air conditioning or process cooling systems. It is basically a shell and tube heat exchanger, in which a secondary fluid (brine or water) circulates inside the tube bundle and is cooled by the vaporization of the refrigerant on the outside surface of the tubes. The enhanced pool boiling process enables the compact design of flooded evaporators, which substantially reduces the refrigerant charge. High-porosity metal foam, with a large surface-area-to-volume ratio, could provide an extended heat transfer area and a high-density of nucleation sites. This study experimentally investigated the pool boiling heat transfer and flow characteristics on metal-foam enhanced tube bundles. The enhanced bundle consists of four aluminum tubes with aluminum foam brazed around the outer surface, which are horizontally mounted in a staggered arrangement. The results showed that the metal-foam enhanced tube bundles improved the heat transfer coefficient by 100-160% with a lower wall temperature difference of 1-10°C, compared to the baseline. In addition, the tube pitch played a significant role in determining the pool boiling behavior of the tube bundles.

Yang, Cheng-Min↗