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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Microstructure and properties of Cu-Sn-Zn-TiO 2 nano-composite coatings on mild steel

Cu-Sn-Zn coatings have been widely used in industry for their unique properties, such as good conductivity, high corrosion resistance and excellent solderability. To further improve the mechanical performance of Cu-Sn-Zn coatings, powder-enhanced method was applied and Cu-Sn-Zn-TiO 2 nano-composite coatings with different TiO 2 concentration were fabricated. The microstructure of Cu-Sn-Zn-TiO 2 nano-composite coatings were investigated by X-ray diffraction (XRD) and Scanning Electron Microscopy (SEM). The mechanical properties of coatings including microhardness and wear resistance were studied. The results indicate that the incorporation of TiO 2 nanoparticle can significantly influence the properties of Cu-Sn-Zn coatings. The microhardness of Cu-Sn-Zn coating was increased to 383 HV from 330 HV with 1 g/L TiO 2 addition. Also, the corrosion resistance of coating was enhanced. The effects of TiO 2 nanoparticle concentration on the microstructure, mechanical properties and corrosion resistance of Cu-Sn-Zn-TiO 2 nano-composite coatings were discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Beam Current Effect on Microstructure and Properties of Electron-Beam-Melted Ti-6Al-4V Alloy

In this study, a noncommercial 3D printing machine was used to fabricate Ti-6Al-4V alloy by electron-beam melting (EBM). The influence of beam current on the microstructure, phase composition and mechanical properties of electron-beam-melted Ti-6Al-4V alloy was investigated. Numerical simulation is implemented to evaluate thermal fields during electron-beam melting of Ti-6Al-4V powder. The decrease in beam current from 3.5 to 2.5 mA leads to refinement of microstructure: The average width of α plates decreases from 10 down to 6 μm. The formation of finer microstructure is attributed to higher cooling rate at lower beam current confirmed by simulation. The phase composition of EBM Ti-6Al-4V indirectly depends on the beam current. High content of β phase (7%) was achieved at the beam current of 3 mA. The produced Ti-6Al-4V samples are characterized by high microhardness (470-520 HV).

36 MATERIALS SCIENCE↗
DOE OSTI2021

Crystal mechanics-based thermo-elastic constitutive modeling of orthorhombic uranium using generalized spherical harmonics and first-order bounding theories

In earlier works, a mathematical procedure for invertible microstructure-property linkages was developed using computationally efficient spectral methods for polycrystalline cubic and hexagonal metals. This paper formulates such invertible microstructure–property linkages for orthorhombic polycrystalline metals relying on the generalized spherical harmonics (GSH) spectral basis. The procedure is used to compute property closures of orthorhombic polycrystals. The closures represent the complete set of theoretically possible combinations of effective properties for a selected material. The procedure relies on the first-order bounding theories and considers orientation distribution functions (ODFs) as the main microstructural descriptor influencing homogenized properties. Numerous examples of these closures involving second-rank thermal expansion and fourth-rank elastic stiffness tensorial properties over a broad range of temperatures are presented for α-uranium (α-U). In doing so, certain key properties of these closures are exploited to facilitate their computation with drastically reduced computational effort. Along with the recently developed GSH-based interpolation procedure for ODFs from coarsely spaced experimental measurement grids to finely spaced finite element mesh resolution grids presented in Barrett et al., the developed computationally efficient ODF-effective property linkages are used to establish a crystal mechanics-based simulation framework coupled with the finite element method (FEM). The ODF dependent thermal expansion and elastic stiffness tensors are efficiently calculated at every integration point and used by the FEM to predict the overall distortion of a hemispherical part made of α-U during heating. In conclusion, it is shown that the developed framework can be used to simulate microstructurally heterogeneous components under thermo-mechanical loadings in a computationally efficient manner.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Ni content on the microstructure and mechanical properties of weld metal with both-side submerged arc welding technique

Highlights: • This manuscript primarily studied the effects of Ni content on the K65 weld metals; • Increase Ni content could significantly improve the strength and low temperature impact toughness of the weld metal. • The beneficial effect of Ni is attributed to its positive effect on phase transformation. • GBF keeps K-S or N-W relations only with one austenite and the variants belong to the same bain group are two reasons. • The M/A islands are considered to be another reason for the reduced toughness. - Abstract: The effects of nickel (Ni) content on the mechanical properties and microstructure evolution in the weld metals of commercial K65 oil and gas pipeline steel were studied. Increase Ni content could significantly improve the strength and low temperature impact toughness (−40 °C and −60 °C) of the weld metal. The above influences of Ni were attributed to the formation of predominant acicular ferrite (AF), at the expense of grain boundary ferrite (GBF), ferrite side plates (FSP) and martensite/austenite (M/A) constituent in weld metal. EBSD results indicated that GBF keeps K-S or N-W relations only with the prior austensite grain that belongs to one side of the grain boundary and the variants belong to the same bain group which always forms low angle boundary. Moreover, the retained austenite as one part of M/A constituent was mainly found in the weld metal with lower Ni content. It indicated that the transformation process could be promoted more completely by the increase of Ni content. The mechanism of the toughness improvement brought by Ni increasing was ascribed to the relatively uniform transformation to final microstructure, which reduces the appearance of GBF and M/A constituents.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Tailored Microstructure and Properties in UO{sub 2}

Advanced fuels with enhanced safety margin and accident tolerance are of vital importance for safe operation of current light water reactor fleet and the development of future reactor systems. The current UO{sub 2} fuel for LWRs has low thermal conductivity, which will be further reduced upon burn-up. The intrinsically low thermal transfer efficiency of the oxide fuels results in a large temperature gradient within the fuel pellet and high center-line temperature. Thermal swelling of the pellets and fission product accommodation and retention limit the lifetime of UO{sub 2} fuel in the reactor, presenting the great challenges for extending burn-up, effective utilization of nuclear resources and minimization of nuclear waste accumulation. Critical needs also exist in developing accident tolerant fuels that can tolerate loss of coolant accident or improve fuel performance under regular operation or beyond design scenario. Key properties of advanced fuels include high thermal conductivity, oxidation resistance, high temperature mechanical properties, fission gas retention capability and thus improved accident tolerance. The US Nuclear Energy Advanced Modeling and Simulation (NEAMS) program is developing science-based next generation fuel performance modeling capability as part its Fuel Product Line in order to facilitate the predictive capability of nuclear fuel performance and assist the design and analysis of reactor systems. Critical experimental data are needed to validate MARMOT models, particularly on effective thermal transport, fracture mechanisms, grain growth kinetics and fission gas behavior. The fabrication of sintered fuel pellets with well-controlled microstructure is prerequisite to establish the correlation of the microstructure features and fuel behavior in order to develop high fidelity fuel performance models. In this talk, recent advancements on developing advanced UO{sub 2} fuels and properties improvement are overviewed with the emphasis on different accident tolerant fuel (ATF) concepts and tailoring microstructures for MARMOT validation. Current efforts on ATFs include composite fuels and high-density fuels to improve thermal-mechanical properties and fission gas retention capabilities. Different composite UO{sub 2} fuels are fabricated with heterogeneous phases as sintering additives for microstructure and property control, and the potential application of the composites as advanced fuels with enhanced accident tolerance will be discussed. In addition, recent progresses of using field-assisted sintering technologies, specifically spark plasma sintering (SPS), in tailoring and engineering fuel matrix as the target systems for validating MARMOT physics models will be highlighted. Particularly, monolithic UO{sub 2} with tailored microstructure including grain size across multiple length scales from nano-metered to micron-sizes, porosity and stoichiometry can be sintered. The impacts of tailored microstructure on thermal-mechanical properties and grain growth kinetics are discussed within the context of the MARMOT modeling. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2015

The microstructure and mechanical properties of Al-containing 9Cr ODS ferritic alloy

In this study, a 9Cr oxide-dispersion strengthened (ODS) alloy with additional corrosion resistant element Al was fabricated by mechanical alloying (MA) and hot pressing (HP) to explore the impact of Al on the microstructure and mechanical property of a 9Cr ODS alloy. It is found that the Al completely dissolved into the FeeCr matrix after milling for 30 h. The minor phases in the Al-containing 9Cr ODS ferritic alloy were investigated by a high-energy X-ray, and were identified to be orthorhombic-YAlO3 (YAP), bcc-Y3Al5O12 (YAG), monoclinic-Al2Y4O9 (YAM), and hexagonal-YAlO3 (YAH). These phases were further confirmed by selected area diffraction pattern (SADP), energy dispersive spectroscopy (EDS), and high resolution transmission electron microscopy (HRTEM). In addition, their volume fractions were also calculated from the integrated intensities. According to the analysis of the particles and their formation sequences, the larger particles (greater than 100 nm) are identified as mainly YAG and Al2O3 particles, while the particles with small size (less than 30 nm) are likely primarily YAM, YAH, and YAP particles. The yielding strength (YS) and ultimate tensile strength (UTS) at RT are 563 MPa and 744 MPa, respectively, while the YS and UTS at 700 C are 245 MPa and 276 MPa, respectively. Although the addition Al in ODS alloys decreases the strength at RT, the values at high temperature are similar to those obtained for 9Cr ODS alloys strengthened by fine YeTieO particles.

Microstructure↗
DOE OSTI2020

Effects of carbonitrides and carbides on microstructure and properties of castable nanostructured alloys

In this work, to develop advanced reduced-activation ferritic-martensitic (RAFM) steels for fusion reactor structural applications, both carbonitride- and carbide-strengthened castable nanostructured alloys (CNAs) were explored for higher densities of MX (M = Ti/Ta/V/etc. and X = C/N) nanoprecipitates. Additionally, systematic comparisons between the two types of CNAs indicated generally similar microstructures and comparable tensile properties and creep resistance. However, the carbide-CNAs did show some advantages over the carbonitride-CNAs in terms of the uniformly distributed higher density of MC nanoprecipitates, greater Charpy impact upper shelf energies, less deuterium retention and swelling, and potentially less transmutation-induced composition changes and consequently thermodynamically more stable carbides. The carbide-CNAs showed the best-balanced high performance in the examined properties, in contrast to the significantly varied performance of oxide-dispersion-strengthened alloys and the generally lower performance of current RAFM steels.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Formability, Microstructure and Mechanical Properties of Flow-Formed 17-4 PH Stainless Steel

The subject of the research that has been conducted in this paper was to analyze precipitation-hardened martensitic stainless steel 17-4 PH after flow forming with four different strains and subsequent standard heat treatment. Four cylinders were obtained with a 16, 30, 48 and 68% reduction in thickness, respectively. The samples were analyzed in terms of their mechanical properties and microstructural changes before and after the heat treatment. The results showed that a higher strain resulted in an overall higher strength (up to 1200 MPa UTS) and refinement of the structure, although at a cost of the elongation. High deformation influenced the precipitation process, and the ratio of the grain boundaries significantly increased. Nonetheless, comparing the obtained results with other similar research, it seems that the formation of nano-precipitates of Cu is the key-strengthening mechanism. Strain hardening contributes to an increase in the strength of the steel, although the effect decreases after heat treatment. The relatively small values of residual stress in the steel, especially after the heat treatment, confirmed these claims. Overall, flow forming allowed high deformations of the 17-4 PH steel to be obtained although it did not significantly change the mechanical properties of the material due to the dominant precipitation hardening mechanism.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Microstructural and magnetic property evolution with different heat-treatment conditions in an alnico alloy

Further property enhancement of alnico, an attractive near-term, non-rare-earth permanent magnet alloy system, primarily composed of Al, Ni, Co, and Fe, relies on improved morphology control and size refinement of its complex spinodally decomposed nanostructure that forms during heat-treatment. Using a combination of transmission electron microscopy and atom probe tomography techniques, this study evaluates the magnetic properties and microstructures of an isotropic 32.4Fe-38.1Co-12.9Ni-7.3Al-6.4Ti-3.0Cu (wt.%) alloy in terms of processing parameters such as annealing temperature, annealing time, application of an external magnetic field, as well as low-temperature “draw” annealing. Optimal spinodal morphology and spacing is formed within a narrow temperature and time range (~840 °C and 10 min) during thermal-magnetic annealing (MA). The ideal morphology is a mosaic structure consisting of periodically arrayed ~40 nm diameter (Fe-Co)-rich rods (α 1 phase) embedded in an (Al-Ni)-rich (α 2 phase) matrix. A Cu-enriched phase with a size of ~3–5 nm is located at the corners of two adjacent {110} facets of the α 1 phase. The MA process significantly increased remanence (B r ) (~40–70%) of the alloy due to biased elongation of the α 1 phase along the <100> crystallographic direction, which is closest in orientation to the applied magnetic field. As a result, the optimum magnetic properties of the alloy with an intrinsic coercivity (H cj ) of 1845 Oe and a maximum energy product (BH max ) of 5.9 MGOe were attributed to the uniformity of the mosaic structure.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Annealing Temperature on Microstructure and Magnetic Properties of Ni{sub 0.05}Zn{sub 0.95}Fe{sub 2}O{sub 4} Nanoparticles

The magnetic behavior of Ni{sub 0.05}Zn{sub 0.95}Fe{sub 2}O{sub 4} nanoparticles synthesized by the sol–gel technique route was clarified To figure out the influence of annealing temperature on the structure of Ni{sub 0.05}Zn{sub 0.95}Fe{sub 2}O{sub 4} particles, x-ray diffraction (XRD) tool was used and revealed spinel cubic structure without any secondary phases. The particle formation and sizes were obtained using scanning electron microscope (SEM). Elemental composition of the nanoparticles was also provided by an energy-dispersive x-ray analysis tool (EDX). The magnetic behaviors of the synthesized powders annealed at varying temperatures were determined by vibrating sample quantum design PPMS measurement system tool. The M–H curves of the samples showed that the samples had S-shape but they reached no saturation state at the presence even at 30 kOe.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Effect of Boron Content on Microstructure, Mechanical Properties, and Oxidation Resistance of Mo-Si-B Composites

Mo-Si-B composites with boron content from 0 to 8 wt.% were prepared by spark plasma sintering using Mo, Si, and B elemental powders. The effects of boron content on the phase composition, mechanical properties, and high-temperature oxidation resistance of the Mo-Si-B composites were investigated. The results show the evolution of the major phase constitution of the composites with increasing boron content is in the following sequence: (MoSi{sub 2}, Mo{sub 5}Si{sub 3}) → (MoSi{sub 2}, Mo{sub 5}Si{sub 3}, Mo{sub 5}SiB{sub 2}) → (MoSi{sub 2}, MoB) → (MoSi{sub 2}, MoB, MoB{sub 2}). As the boron content increases, both the hardness and flexural strength of the composites increases, but the fracture toughness of the composites gradually decreases. The strengthening mechanisms for the composites are second-phase strengthening and grain refinement strengthening. However, the formation of brittle phases, i.e., Mo{sub 5}SiB{sub 2}, MoB, and MoB{sub 2}, reduces the toughness of the composites. In addition, since a dense barrier layer of SiO{sub 2}-B{sub 2}O{sub 3} formed on the surface of the composites inhibits the inward diffusion of oxygen, B-doped Mo-Si-B exhibits better oxidation resistance compared with non-doped composites.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Chemical Composition on the Microstructure and Tribological Properties of Sn-Based Alloys

This article presents the test results of two bearing alloys on a tin matrix, differing in the content of alloy additions. Microscopic tests were performed using scanning electron microscopy, along with Brinell hardness tests and tests of tribological properties in the conditions of technical dry friction and wet friction using a TU-32 oil. Additionally, wear mechanisms were analyzed depending on the process conditions. The results indicate better tribological properties of the B82 alloy, with a higher content of antimony compared to the B89 alloy. This alloy contains more precipitates of hard phase β—SnSb, which both influence the level of the mechanical properties and determine the tribological properties. Additionally, it was proven that using the TU-32 oil as a lubricant practically eliminates adhesive wear, and the post-friction surfaces for both alloys are of a similar nature.

36 MATERIALS SCIENCE↗
DOE OSTI2015

The effect of thermomechanical treatment regimes on microstructure and mechanical properties of V–Me(Cr, W)–Zr–C alloys

The regularities of the formation of a heterophase structure in dispersion-strengthened vanadium V–Me(Cr, W)–Zr–C alloys are studied as a function of the regimes of their thermomechanical treatment. The regimes of treatment providing a substantial increase in the dispersity and homogeneity of spatial distribution of ZrC particles, temperature of recrystallization, and high-temperature (at T = 800°C) short-time strength are found in comparison to conventional treatment regimes.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and Mechanical Properties of Multilayer α-AlN/α-BCN Coating as Functions of the Current Density during Sputtering of a B{sub 4}C Target

Multilayer AlN/BCN coating of nanometer scale have been prepared by magnetron sputtering of Al and B{sub 4}C targets in an argon–nitrogen atmosphere during deposition on a Si substrate. These coating have an X-ray amorphous structure and the maximum Knoop hardness of 27 GPa (at the current density 100 mA). The first-principle molecular dynamics calculations show that the B4–BN layer is dynamically unstable; thus, it will not be epitaxial and will be amorphous or have a structure different from the B4–BN structure. The thermal vacuum annealing from 600 to 800°C of samples with multilayer nanosized coating leads to the decrease in the Knoop hardness to 18 GPa; however, the coating structure is retained X-ray amorphous.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2020

Build orientation, surface roughness, and scan path influence on the microstructure, mechanical properties, and flexural fatigue behavior of Ti–6Al–4V fabricated by electron beam melting

In the present work, microstructure and fatigue behavior of Electron Beam Melted (EBM) Ti–6Al–4V have been systematically studied. Fatigue behavior was investigated using four-point bend tests of rectangular bars with internal features fabricated with different build orientations, scan paths, and surface conditions. Microstructural variations were evaluated by optical microscopy and Vickers micro-hardness indentations, both of which were found to be consistent throughout the build and within ranges reported in the literature. The fatigue performance of the EBM material was comparable to wrought Ti–6Al–4V when the loading direction was parallel to the build direction, but severely limited when loaded perpendicular to the build direction or if surface roughness defects were present. Scanning electron microscopy and interrupted fatigue tests were utilized to characterize fracture surfaces, failure mechanisms, crack initiation, and propagation behavior. Crack initiation sites in the vertically-oriented specimens were identified to be melt-related defects formed by insufficient melting.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Quantification of solution annealing effects on microstructure and property in a laser powder bed fusion 316H stainless steel

Solution annealing (SA) is an effective way to mitigate microstructural heterogeneity and to optimize mechanical performance of alloys manufactured by laser powder bed fusion (LPBF). In this study, a comprehensive and quantitative understanding of the recovery and recrystallization processes in the SA temperature range of LPBF 316H stainless steel is provided using results from analytical electron microscopy and in-situ high-energy synchrotron x-ray scattering. The profound effect of dislocation structures and secondary phase particles on mechanical performance, particularly under tension and creep conditions, is rationalized using deformation models that incorporate microstructural inputs. This study, for the first time, quantifies the broad effect of nano oxide inclusions on dislocation recovery kinetics, on grain growth and recrystallization kinetics, and on tension strength and creep resistance. The fundamental differences between the LPBF and the conventional wrought materials are revealed. The findings address critical questions in post-build processing of AM materials and pave the way for their rapid qualification for high temperature applications.

In-situ X-ray diffraction↗