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At least 217 records · Page 12

Analysis of Heat Transfer from Local Heating and Cooling Sources at Cryogenic Temperatures

Understanding the dispersion of heat around a cryogenic fluid tank, specifically the interaction between the cryogenic fluid and the tank wall is critical in the analysis of long duration cryogen storage in microgravity. The heat transfer interaction between a cryogenic storage tank and heat sources from external spacecraft structures is also one of the many factors that determine how much heat enters a tank. Recent flight experiments with two-phase fluids have indicated that local concentrations of heat input (also known as “hot spots”) can cause unwanted affects including local boiling. Computational fluid dynamic (CFD) models can provide a detailed assessment of the heat transfer occurring across a cryogenic storage system. However, CFD modeling takes time to construct and run. A simpler approach that can act as initial guidance for later CFD modeling analyzes external “hot spots” as point or finite heat sources. A radial, finite element network or a local direct solution can effectively estimate the heat spread across a cryogenic storage tank by calculating the temperature and heat load as a function of distance from the heat source. This calculation accounts for the convective heat transfer between the cryogenic fluid and storage tank surface. Similar approaches can be used to determine the effectiveness of cooling from a cryocooler as a finite, local heat sink. This approach allows for quick approximations of the thermal map across a cryogenic tank as well as sensitivity analysis under a wide range of design parameters including gravitational fields as implied through natural convection coefficients.

Cryogenic Fluid Management↗

Temperature and Strain Sensing Characteristics of a 128° YX-Cut LiNbO 3 Rayleigh-Mode SAW Sensor From Room to Cryogenic Temperatures

Accurate, passive, and wireless monitoring of cryogenic hardware is essential for high-energy physics, space propulsion, and biomedical instrumentation. Here, this study quantifies the coupled temperature-strain behavior of Rayleigh-mode surface acoustic-wave (SAW) delay-line sensors fabricated on 128° YX-cut LiNbO 3 . A nonlinear finite element (FE) model incorporating Varshni-based elastic constants, higher-order thermal expansion, and temperature-dependent piezo- and dielectric coefficients was developed and validated experimentally between 280K and 80K. Free-standing (first test condition) and bonded/wired (second test condition) devices exhibited indistinguishable thermal responses; the average temperature coefficient of delay (TCD) in the critical cryogenic range from 130K down to 80K differed by only 0.15 ppm/K (0.32%), confirming that bonding-induced stress is negligible. Over 280-80K the measured TCD was 61.77 ppm/K, while the FE model predicted an equivalent temperature coefficient of frequency (TCF) of −62.74 ppm/K with an overall coefficient of determination R2 = 0.998. In the critical cryogenic interval 130-80K the TCD fell to 47.66 ppm/K, indicating improved thermal stability at low temperature. Controlled loading (0-300 με) revealed a strain coefficient of delay (SCD) that rises from 0.53 ± 0.02 ppm/με at 300K to 1.05 ± 0.02 ppm/με at 80K. This modest sensitivity confirms that, for temperature sensing, strain is a second-order perturbation above 135K but must be compensated at deeper cryogenic levels. Overall, this work establishes a predictive multiphysics model together with repeatable wired measurements that confirm the suitability of SAW sensors for temperature and strain monitoring in extreme cryogenic environments, while also providing a baseline for future wireless implementations.

25 ENERGY STORAGE↗

Simulation of ideal-gas flow by nitrogen and other selected gases at cryogenic temperatures

The real gas behavior of nitrogen, the gas normally used in transonic cryogenic tunnels, is reported for the following flow processes: isentropic expansion, normal shocks, boundary layers, and interactions between shock waves and boundary layers. The only difference in predicted pressure ratio between nitrogen and an ideal gas which may limit the minimum operating temperature of transonic cryogenic wind tunnels occur at total pressures approaching 9 atm and total temperatures 10 K below the corresponding saturation temperature. These pressure differences approach 1 percent for both isentropic expansions and normal shocks. Alternative cryogenic test gases were also analyzed. Differences between air and an ideal diatomic gas are similar in magnitude to those for nitrogen and should present no difficulty. However, differences for helium and hydrogen are over an order of magnitude greater than those for nitrogen or air. It is concluded that helium and cryogenic hydrogen would not approximate the compressible flow of an ideal diatomic gas.

Hall, R. M.↗

Simple cryogenic temperature regulator - The Zener diode

For obtaining optimum performance from cooled infrared detectors used in astronomy, it is often necessary to operate the preamplifier transistor (usually a JFET) at a higher temperature than that provided by the cryogen. Various means of elevating the temperature of the FET above the temperature of its environment are considered. A description is presented of a method which uses a 10 V Zener diode (actually an avalanche diode) as a self-stabilizing heater element. The diode is mounted in good thermal contact with the FET, and both are isolated from the work surface by a link of poor conductivity. The diode is driven by a stable, constant voltage power supply.

Storey, J. W. V.↗

Effect of hydrogen on tensile properties of 304L stainless steel at cryogenic temperatures

Safe and efficient hydrogen storage and distribution are key attributes to realizing hydrogen as an alternative energy carrier. To this end, cryogenic liquid and cryo-compressed gaseous hydrogen are considered high energy density alternatives to ambient temperature gas. However, these alternatives have significant material demands to overcome extreme temperature (20 K) and pressure (700 bar) as well as hydrogen effects. Austenitic stainless steels are widely used for cryogenic pressure vessels owing to relatively high ductility even at 4 K. However, the influence of hydrogen on mechanical properties at cryogenic temperatures has rarely been studied. In this study, the tensile properties of 304L austenitic stainless steel with internal hydrogen were evaluated at 20 K, 77 K, and 113 K. Test specimens were saturated with internal hydrogen to concentration of 140 wtppm in a high pressure environment at elevated temperature, a process called thermal precharging. While lower temperature in known to increase strength properties and reduced elongation at fracture, the presence of internal hydrogen increased both strength and elongation at fracture, but reduced ductility. Magnetic evaluation of the uniformly strained region of the test specimens suggest that hydrogen mitigates the strain-induced transformation to a’-martensite. Brittle fracture features and secondary cracking indicative of hydrogen embrittlement were observed on the fracture surfaces of hydrogen-precharged specimens, which is consistent with the loss of ductility.

Merkel, Daniel R.↗

Formaldehyde and organic molecule production in astrophysical ices at cryogenic temperatures

Thermally promoted formaldehyde (H2CO) reactions in cryogenic ices have been studied to test their importance as a source of organic molecules in comets and interstellar ices. Ices containing H2CO, H2O, CH3OH, CO, and NH3 were investigated by using infrared spectroscopy. Small traces of NH3 (NH3/H2CO equal to or greater than 0.005) are sufficient to convert significant fractions (40 percent or greater) of the H2CO into more complex organics. However, H2CO reactions do not proceed without NH3. Spectral evidence for reaction onset appeared between 40 and 80 K, depending on the ice. Five distinct products were formed. These principally consist of polyoxymethylene and related derivatives. Polyoxymethylene itself was not made in significant amounts in cometary analogs. These products differ from those produced by ultraviolet and particle irradiation. The nature and relative amounts of the products depend on the initial composition, making these materials excellent tracers of a comet's history. About 3 percent of the organics in p-Halley's coma could have been produced by thermal H2CO reactions.

Schutte, W. A.↗

Novel Fiber Optic Sensing Arrays with Enhanced Sensitivity in Cryogenic Temperatures

State-of-the-art instrumentation techniques have provided an opportunity to obtain greater insight into the characteristics of cryogenic liquid storage. Optical fiber sensors that utilize fiber Bragg gratings are a viable option for temperature sensing in volatile liquid such as liquid oxygen because there is no risk of electrical sparking and no electromagnetic interference. The National Aeronautics and Space Administration (NASA) Armstrong Flight Research Center (Edwards, California) has developed a novel, simple-to-fabricate fiber array sensor that has been tested and found to be three times more sensitive than typical fiber sensors under cryogenic condition (traditional fiber sensors can suffer from reduced sensitivity below 100 K). Cryogenic temperature monitoring using the NASA fiber optic sensing system is demonstrated in a simulated cryostatic condition, as well as in an elevated pressure environment under liquid nitrogen. Measurement accuracy is compared with traditional silicon diodes. Instrument installation, sensor characteristics, and experimental results are discussed in detail.

Hon Man Chan↗

A lathe system for micrometre-sized cylindrical sample preparation at room and cryogenic temperatures

A simple two-spindle based lathe system for the preparation of cylindrical samples intended for X-ray tomography is presented. The setup can operate at room temperature as well as under cryogenic conditions, allowing the preparation of samples down to 20 and 50 µm in diameter, respectively, within minutes. Case studies are presented involving the preparation of a brittle biomineral brachiopod shell and cryogenically fixed soft brain tissue, and their examination by means of ptychographic X-ray computed tomography reveals the preparation method to be mainly free from causing artefacts. Since this lathe system easily yields near-cylindrical samples ideal for tomography, a usage for a wide variety of otherwise challenging specimens is anticipated, in addition to potential use as a time- and cost-saving tool prior to focused ion-beam milling. Fast sample preparation becomes especially important in relation to shorter measurement times expected in next-generation synchrotron sources.

36 MATERIALS SCIENCE↗

Evaluation of Aluminum Alloy 2050-T84 Microstructure and Mechanical Properties at Ambient and Cryogenic Temperatures

Aluminum alloy 2050 is being considered for the fabrication of cryogenic propellant tanks to reduce the mass of future heavy-lift launch vehicles. The alloy is available in section thicknesses greater than that of the incumbent aluminum alloy, 2195, which will enable designs with greater structural efficiency. While ambient temperature design allowable properties are available for alloy 2050, cryogenic properties are not available. To determine its suitability for use in cryogenic propellant tanks, tensile, compression and fracture tests were conducted on 4 inch thick 2050-T84 plate at ambient temperature and at -320degF. Various metallurgical analyses were also performed in order to provide an understanding of the compositional homogeneity and microstructure of 2050.

Hafley, Robert A.↗

Facesheet Delamination of Composite Sandwich Materials at Cryogenic Temperatures

The next generation of space transportation vehicles will require advances in lightweight structural materials and related design concepts to meet the increased demands on performance. One potential source for significant structural weight reduction is the replacement of traditional metallic cryogenic fuel tanks with new designs for polymeric matrix composite tanks. These new tank designs may take the form of thin-walled sandwich constructed with lightweight core and composite facesheets. Life-time durability requirements imply the materials must safely carry pressure loads, external structural loads, resist leakage and operate over an extremely wide temperature range. Aside from catastrophic events like tank wall penetration, one of the most likely scenarios for failure of a tank wall of sandwich construction is the permeation of cryogenic fluid into the sandwich core and the subsequent delamination of the sandwich facesheet due to the build-up of excessive internal pressure. The research presented in this paper was undertaken to help understand this specific problem of core to facesheet delamination in cryogenic environments and relate this data to basic mechanical properties. The experimental results presented herein provide data on the strain energy release rate (toughness) of the interface between the facesheet and the core of a composite sandwich subjected to simulated internal pressure. A unique test apparatus and associated test methods are described and the results are presented to highlight the effects of cryogenic temperature on the measured material properties.

Gates, Thomas S.↗

Effect of Nuclear Radiation on Materials at Cryogenic Temperatures

The tensile properties for 33 polycrystalline structural materials including aluminum, titanium, nickel and iron alloys were obtained at -256.5 C (30 deg R) after irradiation exposure at this temperature to 10(exp 17) nvt (E greater than 0.5 Mev), at -256.5 C without previous irradiation, and at approximately 27 C (540 deg R) without previous irradiation. The data were evaluated statistically to permit identification of cryogenic effects and nuclear-cryogenic effects. A number of conclusions were drawn regarding suitability of certain of the materials for use in nuclear-cryogenic applications and regarding the need for further investigation.

NEUTRON BOMBARDMENT↗

Ultralow-temperature cryogenic transmission electron microscopy using a new helium flow cryostat stage

Advances in cryogenic electron microscopy have opened new avenues for probing quantum phenomena in correlated materials. This study reports the installation and performance of a new side-entry condenZero cryogenic cooling system for JEOL (Scanning) Transmission Electron Microscopes (S/TEM), utilizing compressed liquid helium (LHe) and designed for imaging and spectroscopy at ultra-low temperatures. The system includes an external dewar mounted on a vibration-damping stage and a pressurized, low-noise helium transfer line with a remotely controllable needle valve, ensuring stable and efficient LHe flow with minimal thermal and mechanical noise. Performance evaluation demonstrates a stable base temperature of 4.37 K measured using a Cernox bare chip sensor on the holder with temperature fluctuations within ±0.004 K. Complementary in-situ electron energy-loss spectroscopy (EELS) via aluminum bulk plasmon analysis was used to measure the local specimen temperature and validate cryogenic operation during experiments. The integration of cryogenic cooling with other microscopy techniques, including electron diffraction and Lorentz TEM, was demonstrated by resolving charge density wave (CDW) transitions in NbSe2 using electron diffraction, and imaging nanometric magnetic skyrmions in MnSi via Lorentz TEM. In conclusion, this platform provides reliable cryogenic operation below 7 K, establishing a low-drift route for direct visualization of electronic and magnetic phase transformations in quantum materials.

Charge density wave↗

Dynamic valve seal is reliable at cryogenic temperatures

C-shaped PTFE /polytetrafluorethylene/ seal ring provides a reliable seal in cryogenic fluids over a fluid pressure range of 0 to 2000 psig. It is interference-fitted internally with a metal expander ring and a metal compressor ring.

Moxley, H. E.↗

Design, development and testing of a cryogenic temperature heat pipe for the icicle system

An analytical model was formulated for a cryogenic heat pipe, and thermal and transport analyses were developed to predict the performance characteristics of various heat pipe designs. These analyses permitted optimization of various design parameters. A series of four breadboard heat pipes were fabricated and tested to provide inputs such as internal film coefficients, minimum capillary radii, and wick permeabilities which are required for the analyses. The results of instrumentation, charging, and testing of cryogenic heat pipes were applied to the prototype heat pipes. After a thorough design analysis of three potential heat pipe wicks (slab, artery, and axial groove), the first two were chosen for application to two prototype heat pipes. Detailed designs were made of the two heat pipes and the units were fabricated. Tests were conducted which verified the integrity and safety margin of the design to withstand the internal pressure at ambient temperature and fatigue of thermal cycling. During the acceptance testing in the vacuum chamber, no difficulty was experienced in priming the slab-wick heat pipe and it met the performance design requirements. The artery-wick heat pipe would not prime with nitrogen working fluid for any test conditions.

Trimmer, D. S.↗

Variable-temperature cryogenic trap for the separation of gas mixtures

The paper describes a continuous variable-temperature U-shaped cold trap which can both purify vacuum-line combustion products for subsequent stable isotopic analysis and isolate the methane and ethane constituents of natural gases. The canister containing the trap is submerged in liquid nitrogen, and, as the gas cools, the gas mixture components condense sequentially according to their relative vapor pressures. After the about 12 min required for the bottom of the trap to reach the liquid-nitrogen temperature, passage of electric current through the resistance wire wrapped around the tubing covering the U-trap permits distillation of successive gas components at optimal temperatures. Data on the separation achieved for two mixtures, the first being typical vacuum-line combustion products of geochemical samples such as rocks and the second being natural gas, are presented, and the thermal behavior and power consumption are reported.

Des Marais, D. J.↗