QC4.10 Connector Cracking Investigation [Slides]
QC4.10 connectors are cracking within months after installation. The issue affects at least three sites across two developers, but the root cause unknown.
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QC4.10 connectors are cracking within months after installation. The issue affects at least three sites across two developers, but the root cause unknown.
This dataset was used to assess the potential of a Soil Deformation and Temperature Monitoring System developed and presented in the article named "Low-Power, Flexible Sensor Arrays with Solderless Board-to-Board Connectors for Monitoring Soil Deformation and Temperature" and published in Sensors. There are 21 comma-delimited data files (.csv). 14 files contain current measurements performed in a lab setting, enabling the electrical evaluation of the sensor probe. These files are generated by the Keithley DMM6500 multimeter, and list the measured supply current (first column) as a function of time (3rd column). Another set of 6 files is also acquired in lab experiments, but contain soil temperature an deformation measurements, enabling an assessment of the developed device's accuracy. In these files, the first column contains the time (UTC), followed by the sensor's battery voltage and temperature and acceleration values (X, Y, Z) in subsequent columns. The measurements were acquired every 5 seconds. Another .csv file contains field data in a similar format (time, temperature, acceleration) collected at the Teller road (mile 27) site near Nome, Alaska with one probe. The Next-Generation Ecosystem Experiments: Arctic (NGEE Arctic), was a research effort to reduce uncertainty in Earth System Models by developing a predictive understanding of carbon-rich Arctic ecosystems and feedbacks to climate. NGEE Arctic was supported by the Department of Energy's Office of Biological and Environmental Research. The NGEE Arctic project had two field research sites: 1) located within the Arctic polygonal tundra coastal region on the Barrow Environmental Observatory (BEO) and the North Slope near Utqiagvik (Barrow), Alaska and 2) multiple areas on the discontinuous permafrost region of the Seward Peninsula north of Nome, Alaska. Through observations, experiments, and synthesis with existing datasets, NGEE Arctic provided an enhanced knowledge base for multi-scale modeling and contributed to improved process representation at global pan-Arctic scales within the Department of Energy's Earth system Model (the Energy Exascale Earth System Model, or E3SM), and specifically within the E3SM Land Model component (ELM).
Design criteria for zero-leakage connectors for launch vehicles - plastic flow & flange rolling
A standard radio frequency coaxial connector is modified so that a plastic insulating sleeve can be mounted in the wall of a vacuum chamber. This eliminates ground loops and interference from cable connections.
Soldering and welding techniques are used to connect a coaxial cable to a printed circuit board. This device aids reliability control of equipment as standard connectors are bulky and heavy.
A connector that will serve as a seal for fluids at cryogenic temperatures and in high vacuums was constructed by installing a metal disk between two sets of mating serrations to form two sealing surfaces. Compression on both sealing surfaces is ensured by spring action of the disk.
Feed-through connector with sealing action augmented by any temperature increase can be used through the wall of a vacuum device. It retains vacuum integrity through successive cycles of high temperature.
Extremely fine finished surfaces as mating parts for sealing in fluid connectors and statistical analysis of interface leakage
Portable, compact tool quickly and cleanly removes brazed connectors from system tubes. The tool uses an induction coil to melt the braze and a compression spring to automatically separate the connection. An inert gas is force-fed about the heated area to prevent oxidation of the tube.
Bismuth alloy potting seals feedthrough electrical connector for instrumentation within a pressurized vessel filled with cryogenic liquids. The seal combines the transformation of high-bismuth content alloys with the thermal contraction of an external aluminum tube.
Hinge makes both sides of electrical circuit boards readily accessible for component checkout and servicing. The hinge permits mounting of two circuit boards and incorporates connectors to maintain continuous electrical contact between the components on both boards.
Cable run circuit with switching junction connectors at strategic locations enables television cameras to be plugged in with minimum effort wherever needed. Crimp-type contacts for mating connections reduce installation time and require a lesser level of technician skill than do soldered and potted connections.
Modified single-tube hole punch or grommet-setting pliers couples or uncouples spring-loaded bayonet-type connectors quickly and easily. The anvil and tube or punch of the single-tube hole punch or pliers are removed and an open-end slot is machined in the tips of the jaws.
Conversion coating procedure repairs scratched and abraded cadmium-plated aluminum cable connectors while they are in assembly.
An orbital tube flaring system produces tubing connectors with a zero-leak potential needed in high pressure hydraulic and pneumatic systems. The flaring system incorporates a rolling cone and rolling die to closely control flare characteristics.
Electrical noise measurement system measures noise generated by edge-type connectors and circuit cards when they are subjected to sinusoidal vibration. It provides a signal across the contact area and monitors the signal change during vibration. Noise measured can be expressed as a varying change in total contact resistance.
Thermal sterilization effects and application parameters determined for connector cup joints soldered with tin and antimony
Connector plug automatically minimizes arcing during mating and demating. This plug uses a high-resistivity outer sheath as an extension to the regular pin contact. It is used in atmospheres containing explosive gases, and reduces erosion at the contact surfaces where mating and demating are performed frequently.