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At least 199 records · Page 11

NASA Integrated Vehicle Health Management (NIVHM) A New Simulation Architecture: An Investigation - Part I

The overall objective of this research is to explore the development of a new architecture for simulating a vehicle health monitoring system in support of NASA s on-going Integrated Vehicle Health Monitoring (IVHM) initiative. As discussed in NASA MSFC s IVHM workshop on June 29-July 1, 2004, a large number of sensors will be required for a robust IVHM system. The current simulation architecture is incapable of simulating the large number of sensors required for IVHM. Processing the data from the sensors into a format that a human operator can understand and assimilate in a timely manner will require a paradigm shift. Data from a single sensor is, at best, suspect and in order to overcome this deficiency, redundancy will be required for tomorrow s sensors. The sensor technology of tomorrow will allow for the placement of thousands of sensors per square inch. The major obstacle to overcome will then be how we can mitigate the torrent of data from raw sensor data to useful information to computer assisted decisionmaking.

Sheppard, Gene↗

Space Station surface deposition monitoring

Quartz crystal microbalance sensors are recommended to verify and monitor surface deposition on the early transverse boom as well as the later dual-keel Space Station configurations. Performance and placement of these sensors are discussed and compared to imposed maximum mass deposition rate requirements at the science instrument and critical power locations. Additional measurements are suggested to gain further knowledge on properties of the deposited material.

Miller, E. R.↗

Exploration Extravehicular Mobility Unit (xEMU) Chamber B Thermal Vacuum “Suit 2” Pressure Garment System Hardware and Test Design

NASA’s Exploration Extravehicular Mobility Unit (xEMU) is the government reference next-generation space suit design and is engineered to protect astronauts from extreme lunar environmental temperatures. To evaluate the xEMU hardware thermal requirements, the xEMU Testing Team invented, designed, and executed a dual-suit, uncrewed thermal vacuum (TVAC) test at Johnson Space Center’s (JSC) Chamber B. This paper details the test hardware design and test methodology for the “Suit 2” Pressure Garment System (PGS) test article. The uncrewed “Suit 2” PGS test article consisted of a full PGS assembly with simulated Portable Life Support System (PLSS) functionality provided by test equipment, including a ventilation loop and two distinct thermal control loops. This paper will discuss in depth the test hardware design, including internal suit thermal boundary simulation, sensor quantity and placement, test support equipment rigs for gas flow, water flow, and power. Custom hardware designed to add additional penetrations to the suit or provide additional interfaces for sensors will also be discussed. This paper will also address the assembly and integration sequence for the test article. In addition to test hardware design, this paper will provide insights into the test methodology for this test article, including a discussion of thermal steady-state testing, simultaneous dual suit thermal vacuum testing, and hazard mitigation and controls.

xEMU↗

Advanced Diagnostic and Prognostic Testbed (ADAPT) Testability Analysis Report

As system designs become more complex, determining the best locations to add sensors and test points for the purpose of testing and monitoring these designs becomes more difficult. Not only must the designer take into consideration all real and potential faults of the system, he or she must also find efficient ways of detecting and isolating those faults. Because sensors and cabling take up valuable space and weight on a system, and given constraints on bandwidth and power, it is even more difficult to add sensors into these complex designs after the design has been completed. As a result, a number of software tools have been developed to assist the system designer in proper placement of these sensors during the system design phase of a project. One of the key functions provided by many of these software programs is a testability analysis of the system essentially an evaluation of how observable the system behavior is using available tests. During the design phase, testability metrics can help guide the designer in improving the inherent testability of the design. This may include adding, removing, or modifying tests; breaking up feedback loops, or changing the system to reduce fault propagation. Given a set of test requirements, the analysis can also help to verify that the system will meet those requirements. Of course, a testability analysis requires that a software model of the physical system is available. For the analysis to be most effective in guiding system design, this model should ideally be constructed in parallel with these efforts. The purpose of this paper is to present the final testability results of the Advanced Diagnostic and Prognostic Testbed (ADAPT) after the system model was completed. The tool chosen to build the model and to perform the testability analysis with is the Testability Engineering and Maintenance System Designer (TEAMS-Designer). The TEAMS toolset is intended to be a solution to span all phases of the system, from design and development through health management and maintenance. TEAMS-Designer is the model-building and testability analysis software in that suite.

Ossenfort, John↗

A Feasibility Study on Use of an Accelerometer to Measure the Dynamic Forces in Turning

Metal cutting is a highly dynamic process that generates continuously varying forces. Measurement of these forces is essential to characterizing a cutting process and to fully utilize the machine tool. A force dynamometer is often used to measure these varying forces; however, it is limited by the natural frequency of the sensor and can sometimes be hard to set up on a machine. Therefore, this study aims to estimate the dynamic component of the cutting force using an accelerometer placed directly below the cutting edge. The placement of the sensor helps achieving better signal to noise ratio (S/N). The cutting tool is modelled as a single degree of freedom (SDOF) system relative to the workpiece and dynamic loads are experimentally simulated on it. The measured acceleration is numerically integrated to obtain velocity and deflection, which along with the natural frequency (ω n ) and damping ratio (ζ), is used to predict the dynamic load using the system equation. The dynamic forces tested over a wide range of frequencies, show good agreement with the data from simultaneous dynamometer measurement and the force estimated using the proposed method. The study shows the feasibility of this method in a real cutting scenario and the capability to apply it to a multi DOF system. One major limitation is the inability to capture the static or quasi-static component of the cutting force.

Cutting vibrations↗

Demonstration of a Fiber Optic Regression Probe

The capability to provide localized, real-time monitoring of material regression rates in various applications has the potential to provide a new stream of data for development testing of various components and systems, as well as serving as a monitoring tool in flight applications. These applications include, but are not limited to, the regression of a combusting solid fuel surface, the ablation of the throat in a chemical rocket or the heat shield of an aeroshell, and the monitoring of erosion in long-life plasma thrusters. The rate of regression in the first application is very fast, while the second and third are increasingly slower. A recent fundamental sensor development effort has led to a novel regression, erosion, and ablation sensor technology (REAST). The REAST sensor allows for measurement of real-time surface erosion rates at a discrete surface location. The sensor is optical, using two different, co-located fiber-optics to perform the regression measurement. The disparate optical transmission properties of the two fiber-optics makes it possible to measure the regression rate by monitoring the relative light attenuation through the fibers. As the fibers regress along with the parent material in which they are embedded, the relative light intensities through the two fibers changes, providing a measure of the regression rate. The optical nature of the system makes it relatively easy to use in a variety of harsh, high temperature environments, and it is also unaffected by the presence of electric and magnetic fields. In addition, the sensor could be used to perform optical spectroscopy on the light emitted by a process and collected by fibers, giving localized measurements of various properties. The capability to perform an in-situ measurement of material regression rates is useful in addressing a variety of physical issues in various applications. An in-situ measurement allows for real-time data regarding the erosion rates, providing a quick method for empirically anchoring any analysis geared towards lifetime qualification. Erosion rate data over an operating envelope could also be useful in the modeling detailed physical processes. The sensor has been embedded in many regressing media for the purposes of proof-of-concept testing. A gross demonstration of its capabilities was performed using a sanding wheel to remove layers of metal. A longer-term demonstration measurement involved the placement of the sensor in a brake pad, monitoring the removal of pad material associated with the normal wear-and-tear of driving. It was used to measure the regression rates of the combustable media in small model rocket motors and road flares. Finally, a test was performed using a sand blaster to remove small amounts of material at a time. This test was aimed at demonstrating the unit's present resolution, and is compared with laser profilometry data obtained simultaneously. At the lowest resolution levels, this unit should be useful in locally quantifying the erosion rates of the channel walls in plasma thrusters. .

Korman, Valentin↗

Sensor Impacts Evaluation and Verification: Expert Interview Responses

The sensor configuration/deployment method has critical impacts on energy efficient building control and thermal comfort. However, traditional sensor techniques for building operation and fault detection and diagnostics (FDD) are not necessarily optimal in terms of energy efficiency and thermal comfort, and their global effects are not thoroughly investigated. In an effort to address and overcome this limitation, a multilaboratory and multiyear project, “Sensor Impact Evaluation and Verification,” was proposed. Its purpose is to develop a framework to investigate the impacts of sensor deployment and configuration on building energy optimization, FDD, occupant thermal comfort, and potentially grid efficiency. The first project task was a literature review to establish a solid knowledge of and a background related to sensor technologies and placement. To accomplish this task, an extensive review of previous research literature was performed. A series of expert interviews were conducted to augment the findings of the literature review. This report summarizes the interview design and interview results and findings. The interview was designed and performed to (1) investigate the current status and limitations of sensor configuration, (2) identify the research gaps and expectations for potential improvements in sensor configuration and deployment, and (3) integrate expert (e.g., researcher, building operation practitioner) knowledge and experience to develop use-case scenarios.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Experimental modal analysis of SSR1 cryomodule for numerical model tuning and validation

The present activity aims to test the Cryomodule SSR1 to validate the corresponding mixed multibody-finite element numerical model and to determine the range of frequencies in which the first natural modes of the structure lie. The experimental activity consisted of a hammer test of the cryomodule at an early assembly stage at which the internal parts, constituting the cold mass, are accessible and, thus, many accelerometers can be attached to the beam string. The comparison between the experimental results obtained for the sub-assembly and the numerical results obtained for the corresponding sub-model, derived from the previously developed complete model, allowed to assess the validity of the numerical model and to get feedback on the effectiveness of the placement of the sensors in capturing the dynamic response of the system during transportation.

43 PARTICLE ACCELERATORS↗

Computational Fluid Dynamics Simulations to Assess Spatial Variability and Optimal Ventilation Scenarios for Biological Laboratory Exposures

A significant amount of uncertainty exists regarding potential human exposure to laboratory biomaterials and organisms in Biosafety Level 2 (BSL-2) research laboratories. Computational fluid dynamics (CFD) modeling is proposed as a way to better understand potential impacts of different combinations of biomaterials, laboratory manipulations, and exposure routes on risks to laboratory workers. Here, in this study, we use CFD models to simulate airborne concentrations of contaminants in an actual BSL-2 laboratory under different configurations. Results show that ventilation configuration, sampling location, and contaminant source location can significantly impact airborne concentrations and exposures. Depending on the source location and airflow patterns, the transient and time-integrated concentrations varied by several orders of magnitude. Contaminant plumes from sources located near a return vent (or exhaust like a fume hood or ventilated biosafety cabinet) are likely to be more contained than sources that are further from the exhaust. Having a direct flow between the source and the exhaust (through-flow condition) may reduce potential exposures to individuals outside the air flow path. Designing a BSL-2 room with ventilation and airflow patterns that maximize through-flow conditions to the return/exhaust vents and minimize dispersion and mixing throughout the room is, therefore, recommended. CFD simulations can also be used to assist in characterizing the impacts of supply and return vent locations, room layout, and source locations on spatial and temporal contaminant concentrations. In addition, proper placement of particle sensors can also be informed by CFD simulations to provide additional characterization and monitoring of potential exposures in BSL-2 facilities.

63 RADIATION, THERMAL, AND OTHER ENVIRON. POLLUTAN↗

Measuring Irradiance for Bifacial PV Systems

The advent of bifacial PV systems drives new requirements for irradiance measurement at PV projects for monitoring and assessment purposes. While there are several approaches, there is still no uniform guidance for what irradiance parameters to measure and for the optimal selection and placement of irradiance sensors at bifacial arrays. Standards are emerging to address these topics but are not yet available. In this paper we review approaches to bifacial irradiance monitoring which are being discussed in the research literature and pursued in early systems, to provide a preliminary guide and framework for developers planning bifacial projects.

bifacial↗

Applying Acoustic Emission to Large Format Additive Manufacturing

Large format additive manufacturing (AM) is being adapted as a method of producing large structures in a short lead time and cost-effective way. With the growing advancement in AM techniques and application, machine monitoring and part qualification is highly needed. There has been leading research focused on the manufacturing development and feedstock material but minimum research on the structural health monitoring (SHM), defect detection, and nondestructive evaluation (NDE) for large format AM. Scanning large structure using conventional nondestructive testing (NDT) techniques, such as ultrasound or X-ray, and searching for potential defects can be very time consuming, challenging and cost prohibitive. Acoustic emission (AE) is a passive technique that can be used to monitor and locate defect progression in large structures by distributing group of sensors around the part. This research outlines the necessary procedure for implementing AE to AM as a reliability method. The topics this research will display are: (a) Wave propagation/velocity evaluation, (b) an AE attenuation characterization for the anisotropic printed structure and material, (c) background noise measurements of the extruder and gantry system, and (d) assist in optimal sensor selection and placement for monitoring large AM structures with demonstration. This work establishes the foundation for scaling up the SHM-AE system for the large additive platform.

Spencer, Ryan↗

Sensor and actuator technology development

Viewgraphs on sensor and actuator technology development are presented. Topics covered include: sensor and actuator placement for robustness; self-sensing actuators; and nonlinear actuation models.

Anderson, Eric↗

Orion Rendezvous, Proximity Operations, and Docking Design and Analysis

The Orion vehicle will be required to perform rendezvous, proximity operations, and docking with the International Space Station (ISS) and the Earth Departure Stage (EDS)/Lunar Landing Vehicle (LLV) stack in Low Earth Orbit (LEO) as well as with the Lunar Landing Vehicle in Low Lunar Orbit (LLO). The RPOD system, which consists of sensors, actuators, and software is being designed to be flexible and robust enough to perform RPOD with different vehicles in different environments. This paper will describe the design and the analysis which has been performed to date to allow the vehicle to perform its mission. Since the RPOD design touches on many areas such as sensors selection and placement, trajectory design, navigation performance, and effector performance, it is inherently a systems design problem. This paper will address each of these issues in order to demonstrate how the Orion RPOD has been designed to accommodate and meet all the requirements levied on the system.

D'Souza, Christopher↗

Development of Models for Disk-Gap-Band Parachutes Deployed Supersonically in the Wake of a Slender Body

The Advanced Supersonic Parachute Inflation Research and Experiments (ASPIRE) project will investigate the supersonic deployment, inflation, and aerodynamics of Disk- Gap-Band (DGB) parachutes in the wake of a slender body. The parachutes will be full-scale versions of the DGBs used by the Mars Science Laboratory in 2012 and planned for NASA’s Mars 2020 project and will be delivered to targeted deployment conditions representative of flight at Mars by sounding rockets launched out of NASA’s Wallops Flight Facility. The parachutes will be tested in the wake of a slender payload whose diameter is approximately a sixth that of entry capsules used for Mars missions. Models of the deployment, inflation, and aerodynamic performance of the parachutes are necessary to design key aspects of the experiment, including: determining the expected loads and applicable margins on the parachute and payload; guiding sensor selection and placement; evaluating the vehicle trajectory for targeting, range safety, and recovery operations. In addition, knowledge of the differences in the behavior of the parachutes in the wake of slender and blunt bodies is required in order to interpret the results of the sounding rocket experiment and determine how they relate to expected performance behind blunt bodies at Mars. However, modeling the performance of a supersonic DGB in the wake of a slender body is challenging due to the scarcity of historical test data and modeling precedents. This paper describes the models of the aerodynamic performance of DGBs in supersonic slender-body wakes being developed for the ASPIRE sounding rocket test campaign. Development of these models is based on the four available flight tests of DGBs deployed in supersonic slender-body wakes as well as on data from past flight and wind-tunnel experiments of DGBs deployed in the wake of blunt bodies, on the reconstructed at-Mars DGB performance during past missions, and on computational fluid dynamics simulations. Simulations of the wakes of blunt and slender bodies in supersonic flow have been conducted in order to investigate the differences in the flowfields encountered by parachutes deployed in both wake types. The simulations have allowed the project to investigate the fundamental differences between the sounding rocket tests and the flight of a DGB during a Mars mission and to assess the limitations of the sounding rocket test architecture for evaluating flight performance at Mars.

Clark, Ian G.↗

Motion Magnification to Visualize the Modes of Space Structures

Traditional structural testing involves using accelerometers and strain gages to measure the motion. While this traditional instrumentation suite has proven accurate, it is limited to capture data only in the discrete locations where the transducers are placed. Additionally, applying the instrumentation can be a difficult and labor intensive task. By using video cameras, the motion of the test article – such as a launch vehicle or launch vehicle payload – can be easily captured at any location in the field of view and easily visualized using a post-processing technique called Motion Magnification. It is also much easier to place video cameras to measure motion rather than having to place contact sensors, especially when placement locations can be limited on final flight hardware. Recently, a team of MIT Lincoln Laboratory (MITLL) and NASA Marshall Space Flight Center (MSFC) have been collaborating to use Motion Magnification to measure the dynamics of large space structures. This presentation will detail some of the results of this collaboration.

Eric Colby Stewart↗

Motion Magnification to Visualize the Modes of Space Structures

Traditional structural testing involves using accelerometers and strain gages to measure the motion. While this traditional instrumentation suite has proven accurate, it is limited to capture data only in the discrete locations where the transducers are placed. Additionally, applying the instrumentation can be a difficult and labor intensive task. By using video cameras, the motion of the test article – such as a launch vehicle or launch vehicle payload – can be easily captured at any location in the field of view and easily visualized using a post-processing technique called Motion Magnification. It is also much easier to place video cameras to measure motion rather than having to place contact sensors, especially when placement locations can be limited on final flight hardware. Recently, a team of MIT Lincoln Laboratory (MITLL) and NASA Marshall Space Flight Center (MSFC) have been collaborating to use Motion Magnification to measure the dynamics of large space structures. This presentation will detail some of the results of this collaboration.

Eric Colby Stewart↗

Measuring Irradiance for Bifacial PV Systems: Preprint

The advent of bifacial PV systems drives new requirements for irradiance measurement at PV projects for monitoring and assessment purposes. While there are several approaches, there is still no uniform guidance for what irradiance parameters to measure and for the optimal selection and placement of irradiance sensors at bifacial arrays. Standards are emerging to address these topics but are not yet available. In this paper we review approaches to bifacial irradiance monitoring which are being discussed in the research literature and pursued in early systems, to provide a preliminary guide and framework for developers planning bifacial projects.

41 EE - Solar Energy Technologies Office (EE-4S)↗

Whole Wafer Design and Fabrication for the Alignment of Nanostructures for Chemical Sensor Applications

A major objective in aerospace sensor development is to produce sensors that are small in size, easy to batch fabricate and low in cost, and have low power consumption The fabrication of chemical sensors involving nanostructured materials can provide these properties as well as the potential for the development of sensor systems with unique properties and improved performance. However, the fabrication and processing of nanostructures for sensor applications currently is limited in the ability to control their location on the sensor. Currently, our group at NASA Glenn Research Center has demonstrated the controlled placement of nanostructures in sensors using a sawtooth patterned electrode design. With this design the nanostructures are aligned between opposing sawtooth electrodes by applying an alternating current.

Biaggi-Labiosa, Azlin M.↗