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At least 199 records · Page 11

Energy Storage Flywheels on Spacecraft

With advances in carbon composite material, magnetic bearings, microprocessors, and high-speed power switching devices, work has begun on a space qualifiable Energy Momentum Wheel (EMW). An EMW is a device that can be used on a satellite to store energy, like a chemical battery, and manage angular momentum, like a reaction wheel. These combined functions are achieved by the simultaneous and balanced operation of two or more energy storage flywheels. An energy storage flywheel typically consists of a carbon composite rotor driven by a brushless DC motor/generator. Each rotor has a relatively large angular moment of inertia and is suspended on magnetic bearings to minimize energy loss. The use of flywheel batteries on spacecraft will increase system efficiencies (mass and power), while reducing design-production time and life-cycle cost. This paper will present a discussion of flywheel battery design considerations and a simulation of spacecraft system performance utilizing four flywheel batteries to combine energy storage and momentum management for a typical LEO satellite. A proposed set of control laws and an engineering animation will also be presented. Once flight qualified and demonstrated, space flywheel batteries may alter the architecture of most medium and high-powered spacecraft.

Bartlett, Robert O.↗

Low loss pole configuration for multi-pole homopolar magnetic bearings

A new pole configuration for multi-pole homopolar bearings proposed in this invention reduces rotational losses caused by eddy-currents generated when non-uniform flux distributions exist along the rotor surfaces. The new homopolar magnetic bearing includes a stator with reduced pole-to-pole and exhibits a much more uniform rotor flux than with large pole-to-pole gaps. A pole feature called a pole-link is incorporated into the low-loss poles to provide a uniform pole-to-pole gap and a controlled path for pole-to-pole flux. In order to implement the low-loss pole configuration of magnetic bearings with small pole-to-pole gaps, a new stator configuration was developed to facilitate installation of coil windings. The stator was divided into sector shaped pieces, as many pieces as there are poles. Each sector-shaped pole-piece can be wound on a standard coil winding machine, and it is practical to wind precision layer wound coils. To achieve maximum actuation efficiency, it is desirable to use all the available space for the coil formed by the natural geometric configuration. Then, the coils can be wound in a tapered shape. After winding, the sectored-pole-pieces are installed into and fastened by bonding or other means, to a ring of material which encloses the sectored-pole-pieces, forming a complete stator.

Blumenstock, Kenneth A.↗

Overview of Variable-Speed Power-Turbine Research

The vertical take-off and landing (VTOL) and high-speed cruise capability of the NASA Large Civil Tilt-Rotor (LCTR) notional vehicle is envisaged to enable increased throughput in the national airspace. A key challenge of the LCTR is the requirement to vary the main rotor speeds from 100% at take-off to near 50% at cruise as required to minimize mission fuel burn. The variable-speed power-turbine (VSPT), driving a fixed gear-ratio transmission, provides one approach for effecting this wide speed variation. The key aerodynamic and rotordynamic challenges of the VSPT were described in the FAP Conference presentation. The challenges include maintaining high turbine efficiency at high work factor, wide (60 deg.) of incidence variation in all blade rows due to the speed variation, and operation at low Reynolds numbers (with transitional flow). The PT -shaft of the VSPT must be designed for safe operation in the wide speed range required, and therefore poses challenges associated with rotordynamics. The technical challenges drive research activities underway at NASA. An overview of the NASA SRW VSPT research activities was provided. These activities included conceptual and preliminary aero and mechanical (rotordynamics) design of the VSPT for the LCTR application, experimental and computational research supporting the development of incidence tolerant blading, and steps toward component-level testing of a variable-speed power-turbine of relevance to the LCTR application.

Welch, Gerard E.↗

Engine Power Turbine and Propulsion Pod Arrangement Study

A study has been conducted for NASA Glenn Research Center under contract NNC10BA05B, Task NNC11TA80T to identify beneficial arrangements of the turboshaft engine, transmissions and related systems within the propulsion pod nacelle of NASA's Large Civil Tilt-Rotor 2nd iteration (LCTR2) vehicle. Propulsion pod layouts were used to investigate potential advantages, disadvantages, as well as constraints of various arrangements assuming front or aft shafted engines. Results from previous NASA LCTR2 propulsion system studies and tasks performed by Boeing under NASA contracts are used as the basis for this study. This configuration consists of two Fixed Geometry Variable Speed Power Turbine Engines and related drive and rotor systems (per nacelle) arranged in tilting nacelles near the wing tip. Entry-into-service (EIS) 2035 technology is assumed for both the engine and drive systems. The variable speed rotor system changes from 100 percent speed for hover to 54 percent speed for cruise by the means of a two speed gearbox concept developed under previous NASA contracts. Propulsion and drive system configurations that resulted in minimum vehicle gross weight were identified in previous work and used here. Results reported in this study illustrate that a forward shafted engine has a slight weight benefit over an aft shafted engine for the LCTR2 vehicle. Although the aft shafted engines provide a more controlled and centered CG (between hover and cruise), the length of the long rotor shaft and complicated engine exhaust arrangement outweighed the potential benefits. A Multi-Disciplinary Analysis and Optimization (MDAO) approach for transmission sizing was also explored for this study. This tool offers quick analysis of gear loads, bearing lives, efficiencies, etc., through use of commercially available RomaxDESIGNER software. The goal was to create quick methods to explore various concept models. The output results from RomaxDESIGNER have been successfully linked to Boeing spreadsheets that generate gear tooth geometry in Catia 3D environment. Another initial goal was to link information from RomaxDESIGNER (such as hp, rpm, gear ratio) to populate Boeing's parametric weight spreadsheet and create an automated method to estimate drive system weight. This was only partially achieved due to the variety of weight models, number of manual inputs, and qualitative assessments required. A simplified weight spreadsheet was used with data inputs from RomaxDESIGNER along with manual inputs to perform rough weight calculations.

Robuck, Mark↗

Some results of the testing of a full-scale Ogee tip helicopter rotor; acoustics, loads, and performance

Full-scale tests were utilized to investigate the effect of the Ogee tip on helicopter rotor acoustics, performance, and loads. Two facilities were used for this study: the Langley whirl tower and a UH-1H helicopter. The test matrix for hover on the whirl tower involved thrust values from 0 to 44,480 N (10,000 lbs) at several tip Mach numbers for both standard and Ogee rotors. The full-scale testing on the UH-1H encompassed the major portion of the flight envelope for that aircraft. Both near-field acoustic measurements as well as far-field flyover data were obtained for both the Ogee and standard rotors. Data analysis of the whirl-tower test shows that the Ogee tip does significantly diffuse the tip vortex while providing some improvement in hover performance. Flight testing of both rotors indicates that the strong impulsive noise signature of the standard rotor can be reduced with the Ogee rotor. Forward flight performance was significantly improved with the Ogee configuration for a large number of flight conditions. Further, rotor control loads and vibrations were reduced through use of this advanced tip rotor.

Mantay, W. R.↗

Full-scale testing of an Ogee tip rotor

Full scale tests were utilized to investigate the effect of the ogee tip on helicopter rotor acoustics, performance, and loads. Two facilities were used: the Langley whirl tower and a UH-1H helicopter. The text matrix for hover on the whirl tower involved thrust values from 0 to 44 480 N (10,000 lb) at several tip Mach numbers for both standard and Ogee rotors. The full scale testing on the UH-1H encompassed the major portion of the flight envelope for that aircraft. Both near field acoustic measurements and far field flyover data were obtained for both the ogee and standard rotors. Data analysis of the whirl tower test shows that the ogee tip does significantly diffuse the tip vortex while providing some improvement in hover performance at low and moderate thrust coefficients. Flight testing of both rotors indicates that the strong impulsive noise signature of the standard rotor can be reduced with the ogee rotor. Analysis of the spectra indicates a reduction in energy in the 250 Hz and 1000 Hz range for the ogee rotor. Forward flight performance was significantly improved with the ogee configuration for a large number of flight conditions. Further, rotor control loads were reduced through use of this advanced tip rotor.

Mantay, W. R.↗

Wave rotor-enhanced gas turbine engines

The benefits of wave rotor-topping in small (400 to 600 hp-class) and intermediate (3000 to 4000 hp-class) turboshaft engines, and large (80,000 to 100,000 lb(sub f)-class) high bypass ratio turbofan engines are evaluated. Wave rotor performance levels are calculated using a one-dimensional design/analysis code. Baseline and wave rotor-enhanced engine performance levels are obtained from a cycle deck in which the wave rotor is represented as a burner with pressure gain. Wave rotor-toppings is shown to significantly enhance the specific fuel consumption and specific power of small and intermediate size turboshaft engines. The specific fuel consumption of the wave rotor-enhanced large turbofan engine can be reduced while operating at significantly reduced turbine inlet temperature. The wave rotor-enhanced engine is shown to behave off-design like a conventional engine. Discussion concerning the impact of the wave rotor/gas turbine engine integration identifies tenable technical challenges.

Welch, Gerard E.↗

Efficient assembly of finite-element subsystems with large relative rotations

A finite element approach is presented for the modeling of rotorcraft undergoing elastic deformation in addition to large rigid body motion with respect to inertial space, with particular attention given to the coupling of the rotor and fuselage subsystems subject to large relative rotations. The component synthesis technique used here allows the coupling of rotors to the fuselage for different rotorcraft configurations. The formulation is general and applicable to any rotorcraft vibration, aeroelasticity, and dynamics problem.

Fuh, Jon-Shen↗

Effects of rotor inertia and rpm control on helicopter handling qualities

The effects of thrust-response characteristics on helicopter handling qualities have until recently remained largely undefined. A multiphase program is being conducted to study, in a generic sense and through ground simulation, the effects of engine and rotor response characteristics, excess power, and vertical damping on specific maneuvers included in nap-of-the-earth (NOE) operations. This paper describes the most recent of these phases: a simulation in which the effects on handling qualities of rotor inertia and rpm changes were considered. Thrust- and height-response characteristics to step-control inputs are included to document the configurations investigated. Results indicate that with a given engine response and unlimited power, large changes in rotor inertia have little effect on handling qualities for certain low-speed tasks and hover tasks. The effects on handling qualities of requiring the pilot to maintain proper rotor rpm limits were also studied. This investigation revealed that large fluctuations in rotor rpm degrade handling qualities; as a result, continued study of the use of methods to automate control of rotor rpm is recommended.

Corliss, L. D.↗

Finite-difference computations of rotor loads

This paper demonstrates the current and future potential of finite-difference methods for solving real rotor problems which now rely largely on empiricism. The demonstration consists of a simple means of combining existing finite-difference, integral, and comprehensive loads codes to predict real transonic rotor flows. These computations are performed for hover and high-advance-ratio flight. Comparisons are made with experimental pressure data.

Caradonna, F. X.↗

Floating wind turbine system

A floating wind turbine system with a tower structure that includes at least one stability arm extending therefrom and that is anchored to the sea floor with a rotatable position retention device that facilitates deep water installations. Variable buoyancy for the wind turbine system is provided by buoyancy chambers that are integral to the tower itself as well as the stability arm. Pumps are included for adjusting the buoyancy as an aid in system transport, installation, repair and removal. The wind turbine rotor is located downwind of the tower structure to allow the wind turbine to follow the wind direction without an active yaw drive system. The support tower and stability arm structure is designed to balance tension in the tether with buoyancy, gravity and wind forces in such a way that the top of the support tower leans downwind, providing a large clearance between the support tower and the rotor blade tips. This large clearance facilitates the use of articulated rotor hubs to reduced damaging structural dynamic loads. Major components of the turbine can be assembled at the shore and transported to an offshore installation site.

Viterna, Larry A.↗

Characteristics of lightly loaded fan rotor blade wakes

Low subsonic and incompressible wake flow downstream of lightly loaded rotor was studied. Measurements of mean velocity, turbulence intensity, Reynolds stress, and static variations across the rotor wake at various axial and radial locations were investigated. Wakes were measured at various rotor blade incidences to discern the effect of blade loading on the rotor wake. Mean velocity and turbulence measurements were carried out with a triaxial hot wire probe both rotating with the rotor and stationary behind the rotor. Results indicate that increased loading slows the decay rates of axial and tangential mean velocity defects and radial velocities in the wake. The presence of large radial velocities in the rotor wake indicate the extent of the interactions between one radius and another. Appreciable static pressure variations across the rotor wake were found in the near wake region. Similarity in the profile shape was found for the axial and tangential components of the mean velocity and in the outer layer for axial, tangential, and radial turbulence intensities.

Reynolds, B.↗

Predicted Performance Effects of Blade Elasticity on Testing of Rotors for Mars

The Rotor Optimization for the Advancement of Mars Exploration project (ROAMX) has designed and manufactured a set of rotor blades optimized for hover on Mars. These blades will soon be tested for hover performance in the NASA Ames Research Center Planetary Aeolian Laboratory, a large vacuum chamber capable of rotor testing at reduced pressures. To match the tip Mach numbers during this testing with the tip Mach numbers that would be experienced in the Martian atmosphere, the rotor will be spun faster in the vacuum chamber than it would be spun on Mars. While this accomplishes the goal of simulating the tip Mach numbers of Mars operations, the elevated RPM may have undesired consequences for performance, due to elastic deflections of the blades. The purpose of this paper is to use CAMRAD II, a rotorcraft comprehensive analysis code, to predict the effect on performance of blade elasticity at elevated RPM in the vacuum chamber environment. Results are presented for different thrust conditions and different rotor speeds, and comparisons are made between rigid and elastic blade predictions. Overall, the CAMRAD II analysis suggests that blade elasticity does influence rotor performance in the operating conditions of interest, although the effect is moderate enough to conclude that the PAL testing will be a good simulation of Mars operation.

Blade elasticity↗

Finite-difference computations of rotor loads

The current and future potential of finite difference methods for solving real rotor problems which now rely largely on empiricism are demonstrated. The demonstration consists of a simple means of combining existing finite-difference, integral, and comprehensive loads codes to predict real transonic rotor flows. These computations are performed for hover and high-advanced-ratio flight. Comparisons are made with experimental pressure data.

Caradonna, F. X.↗

Parametric Investigation of The Aeromechanic Stability of Bearingless Rotors

The objective of this investigation is to conduct a parametric investigation on the aeromechanic stability of modern bearingless rotors. To ensure aeromechanic stability, modem bearingless; rotors use elastomeric dampers to augment the blade inplane damping. The augmented dampers are necessary to avoid aeromechanic instabilities such as air and ground resonance on soft-inplane rotors. The prevention of air and ground resonance depends largely on the damping level of the rotor-fuselage system during the critical frequency-crossing between the rotor and the fuselage inplane motions. The blade inplane damping, critical in ensuring aeromechanic stability of a rotor, depends not only on the damper sizes but also on the aeroelastic properties of the rotor blade. The results of this investigation provide insight into the source of inplane damping. The parametric study is carried out analytically using the University of Maryland Advanced Rotorcraft Code, or UMARC.

Nguyen, Khanh Q.↗

Experimentally determined flutter from two- and three-bladed model bearingless rotors in hover

A series of experiments was performed on a 1.8-m-diam model rotor in hover for the principal purpose of investigating the lead-lag stability of isolated bearingless rotors. Incidental to those tests, at least three types of pitch-flap flutter were encountered. Type 1 flutter occurred approximately at the second flap-mode frequency on both two-and three-bladed rotors for both small and large pitch angles and appeared to be a classic pitch-flap flutter. Type 2 flutter showed mostly torsional motion and was seen on both two- and three-bladed rotors. Type 3 flutter was a regressing flap flutter that occurred for only the three-bladed rotor configurations and appears to be a wake excited flutter. Although flutter occurred on a number of different configurations, no rotor parameters were identified that were clearly stabilizing or destabilizing.

Bousman, W. G.↗

Actuator disk theory for incompressible highly rotating flows.

A solution has been obtained for a stator-rotor pair operating in an annulus with constant hub and tip radii. The stator and rotor are represented as actuator discs, and perfect fluid flow is assumed. The solutions are exact within these limitations, no linearization being required. The forms of blade loadings considered allow the introduction of large vorticity by either the rotor or stator. As a result, the rotor may be a ?nonconstant-work' row. The solutions obtained are of summational form, but many of the summations are obtained in closed form, the resultant formulas allowing rapid calculation of desired examples. An example numerical result is included.

Oates, G. C.↗

Low-Speed Wind-Tunnel Test of an Unpowered High-Speed Stoppable Rotor Concept in Fixed-Wing Mode

An experimental investigation of the M85, a High Speed Rotor Concept, was conducted at the NASA Langley 14 x 22 foot Subsonic Tunnel, assisted by NASA-Ames. An unpowered 1/5 scale model of the XH-59A helicopter fuselage with a large circular hub fairing, two rotor blades, and a shaft fairing was used as a baseline configuration. The M85 is a rotor wing hybrid aircraft design, and the model was tested with the rotor blade in the fixed wing mode. Assessments were made of the aerodynamic characteristics of various model rotor configurations. Variation in configurations were produced by changing the rotor blade sweep angle and the blade chord length. The most favorable M85 configuration tested included wide chord blades at 0 deg sweep, and it attained a system lift to drag ratio of 8.4.

Lance, Michael B.↗