Modeling and experimental testing of periodic flow regenerators for sCO2 cycles
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Hinze, Jacob (ORCID:000000018687235X)↗
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Results for “flow testing”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Iodine Removal from Carbonate-Containing Alkaline Liquids Using Strong Base Resins, Hybrid Resins, and Silver Precipitation
The ability of several material types to remove aqueous iodine from a mildly alkaline, carbonate-rich nuclear waste stream was evaluated: strong base anion exchange resins (SBAR), hybrid resins, Ag-containing materials and Bi-containing hybrid resins. A combination of batch testing and flow through column testing were used in the evaluation. In batch testing, hybrid resins CHM-20, SIR-110-CE and RTBI were shown to have high efficiency for the removal of both iodide and iodate simultaneously, while Ag-containing materials and SBAR demonstrated high capacity for iodide removal. One example of each material type (CHM-20, A532E and Ionex 400) were further evaluated for their sorption isotherms and column performance. The Langmuir isotherm, or a Langmuir-Freundlich hybrid isotherm, best described the sorption of iodide to the CHM-20 hybrid resin and Purolite A532E. The Freundlich isotherm best described the uptake of iodate to CHM-20 and A532E and for both iodide and iodate to the Ag-containing Ionex-400. In column testing the Purolite A532E had exceptional performance for overall iodide removal. With the capacity demonstrated the A532E resin would exceed Class C waste classification before breakthrough initiated, and column change outs in processing would be dictated by eventual waste classification, not breakthrough. The Ionex 400, a Ag-zeolite, was observed to degrade over time in the column in the mild alkaline conditions whereas the hybrid CHM-20 was limited in the single pass through design and would be best suited for applications where iodide and iodate are present and recirculation of the column effluent is feasible. Here this work highlights the feasibility of commercially available materials to separate radioiodine from liquid environments.
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
Laboratory Performance Evaluation of Residential Integrated Heat Pump Water Heaters
This paper explores the laboratory performance of five integrated Heat Pump Water Heaters (HPWHs) across a wide range of operating conditions representative of US climate regions. HPWHs are expected to provide significant energy savings in certain climate zones when compared to typical electric resistance water heaters. Results show that this technology is a viable option in most climates, but differences in control schemes and design features impact the performance of the units tested. Tests were conducted to map heat pump performance across the operating range and to determine the logic used to control the heat pump and the backup electric heaters. Other tests performed include two unique draw profile tests, reduced air flow performance tests and the standard DOE rating tests. The results from all these tests are presented here for all five units tested. The results of these tests will be used to improve the EnergyPlus heat pump water heater for use in BEopt(tm) whole-house building simulations.
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
Laboratory Performance Evaluation of Residential Integrated Heat Pump Water Heaters
This paper explores the laboratory performance of five integrated Heat Pump Water Heaters (HPWHs) across a wide range of operating conditions representative of U.S. climate regions. HPWHs are expected to provide significant energy savings in certain climate zones when compared to typical electric resistance water heaters. Results show that this technology is a viable option in most climates, but differences in control schemes and design features impact the performance of the units tested. Tests were conducted to map heat pump performance across the operating range and to determine the logic used to control the heat pump and the backup electric heaters. Other tests performed include two unique draw profile tests, reduced air flow performance tests and the standard DOE rating tests. The results from all these tests are presented here for all five units tested. The results of these tests will be used to improve the EnergyPlus heat pump water heater for use in BEopt™ whole-house building simulations.
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
Reducing Methane Emissions with an Engine Fuel Reformer
Southwest Research Institute (SwRI) designed and demonstrated a compact, plasma-based fuel reformer designed to reduce methane leaks from natural-gas engines used in pipeline compression and industrial power applications. The system uses pulsed electrical discharges to convert a small portion of methane (CH4) into hydrogen (H2) and light hydrocarbons, promoting more complete combustion and reducing unburned methane in the exhaust. The reformer was evaluated through bench-scale testing, high-flow facility testing, and engine-integration testing on representative low-speed and high-speed natural-gas engines. Measured methane-leak reductions ranged from 1 to 27 percent, depending on engine type and operating condition, while reformer energy consumption remained below one percent of total engine output. Design refinements addressed thermal and electrical challenges, resulting in reliable operation with minimal impact on engine control systems. The project achieved all performance objectives within budget and schedule, produced a patentable pulsed-power system design, and established a scalable, energy-efficient pathway for mitigating methane leaks from existing natural-gas engine infrastructure.
03 NATURAL GAS↗
Testing radiation-flow physics and shock break-out
Abstract Not Provided
70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
Electrical meter probe contact verification system
A system and method verifies continuity with and measures voltage across a circuit under test (in some instances simultaneously) using two or more test probes. Two or more probe continuity circuits measure continuity through the test probes by injecting a test current through and measuring a processed test current received at each of the plurality of test probes. The probe continuity circuits measure the respective processed test current rendered by the test current flowing through the test circuit at each test probe. A voltmeter measures the potential difference across the test probes.
42 ENGINEERING↗
Design of a Test Article and Test Facility to Investigate Flow-Induced Vibration of a Helical Coil Steam Generator
NuScale Power LLC (NuScale) is developing a small modular reactor (SMR) with unique design features and arrangements that require testing to provide quality data for safety analysis codes and design validation, as well as for technology maturation. A multi-phase testing program is underway at NuScale to demonstrate that its unique helical coil steam generator design is not susceptible to flow-induced vibration during operation. The phases of the testing program include modal testing of individual tubes during test article fabrication and modal and flow testing after test article completion. NuScale has contracted SIET S.p.A. in Piacenza, Italy for the design and fabrication of the test article and test facility. In-fabrication testing was performed at the site of test article build in Cremosano, Italy. Modal testing and flow testing of the completed test article will be performed at SIET’s facilities in Piacenza. This paper discusses the design of the test article and test facility, including supporting systems, required to generate the quality data required to support NuScale’s comprehensive vibration assessment program as part of the overall licensing effort for NuScale’s first-of-a-kind small modular light water reactor.
Flow-induced vibration, helical coil, steam genera↗
An Evaluation of Pressure and Flow Measurement in the Molten Salt Test Loop (MSTL) System
The National Solar Thermal Test Facility at Sandia National Laboratories has a unique test capability called the Molten Salt Test Loop (MSTL) system. MSTL allows customers and researchers to test components in flowing, molten nitrate salt at plant-like conditions for pressure, flow, and temperature. An important need in thermal storage systems that utilize molten salts is for accurate flow and pressure measurement at temperatures above 535ÀC. Currently available flow and pressure instrumentation for molten salt is limited to 535ÀC and even at this temperature the pressure measurement appears to have significant variability. It is the design practice in current Concentrating Solar Power plants to measure flow and pressure on the cold side of the process or in dead-legs where the salt can cool, but this practice won t be possible for high temperature salt systems. For this effort, a set of tests was conducted to evaluate the use of the pressure sensors for flow measurement across a device of known flow coefficient Cv. To perform this task, the pressure sensors performance was evaluated and was found to be lacking. The pressure indicators are severely affected by ambient conditions and were indicating pressure changes of nearly 200psi when there was no flow or pressure in the system. Several iterations of performance improvement were undertaken and the pressure changes were reduced to less than 15psi. The results of these pressure improvements were then tested for use as flow measurement. It was found that even with improved pressure sensors, this is not a reliable method of flow measurement. The need for improved flow and pressure measurement at high temperatures remains and will need to be solved before it will be possible to move to high temperature thermal storage systems with molten salts.
Gill, David Dennis↗
Characterization of wellbore casing corrosion product as a permeable porous medium
Leakage along wellbores is of concern for a variety of applications, including sub-surface fluid storage facilities, geothermal wells, and CO 2 storage wells. We have investigated whether corroded casing is permeable to gas and can serve as a leakage pathway along wellbores. Three specimens were prepared from laboratory steel plates corroded using different mechanisms to reflect different possible field conditions and produce a variety of corrosion rates. Single-phase gas flow measurements were made under a range of gas pressures to investigate flow in both the viscous and visco-inertial flow regimes. Tests were conducted at different confining stresses (range from 3.45 to 13.79 MPa) following both loading and unloading paths. The gas flow test results imply corroded casing can serve as a significant leakage path along the axis of a wellbore. Transmissivity was discovered to be sensitive to the variation in confining stress suggesting that the corrosion product is deformable. Gas slip factors and the coefficients of inertial resistance of the corrosion product were comparable to those available in the literature for other porous media. Post-test examination of the corrosion product revealed it to be a heterogeneous, mesoporous material with mostly non-uniform slit type porosity. There was no discernable difference in the composition of corrosion product from specimens corroded by different mechanisms.
02 PETROLEUM↗
CONSTRAINED-TRANSPORT MAGNETOHYDRODYNAMICS WITH ADAPTIVE MESH REFINEMENT IN CHARM
We present the implementation of a three-dimensional, second-order accurate Godunov-type algorithm for magnetohydrodynamics (MHD) in the adaptive-mesh-refinement (AMR) cosmological code CHARM. The algorithm is based on the full 12-solve spatially unsplit corner-transport-upwind (CTU) scheme. The fluid quantities are cell-centered and are updated using the piecewise-parabolic method (PPM), while the magnetic field variables are face-centered and are evolved through application of the Stokes theorem on cell edges via a constrained-transport (CT) method. The so-called multidimensional MHD source terms required in the predictor step for high-order accuracy are applied in a simplified form which reduces their complexity in three dimensions without loss of accuracy or robustness. The algorithm is implemented on an AMR framework which requires specific synchronization steps across refinement levels. These include face-centered restriction and prolongation operations and a reflux-curl operation, which maintains a solenoidal magnetic field across refinement boundaries. The code is tested against a large suite of test problems, including convergence tests in smooth flows, shock-tube tests, classical two- and three-dimensional MHD tests, a three-dimensional shock-cloud interaction problem, and the formation of a cluster of galaxies in a fully cosmological context. The magnetic field divergence is shown to remain negligible throughout.
79 ASTRONOMY AND ASTROPHYSICS↗
Flow and Heat Transfer Tests in New Loop at 2757 kPa (400 psi)
A helium flow and heat transfer experiment has been designed for the new helium flow loop facility at LANL. This new facility is centered on an Aerzen GM 12.4 Root’s blower, selected for operation at higher pressure, up to 2757 kPa, and mass flow rate, up to 400 g/s. This replaces the previous Tuthill PD plus 3206 blower and loop limited to 2067 kPa (300 psi) and 100 g/s. The resistively heated test piece is comprised of 7 electric heaters with embedded thermocouples. The plant design for the Mo100 to Mo99 targets requires sharp bends and geometry changes in the helium flow tube immediately before and after the target. An idealized fully developed flow configuration with straight entry and exit will be tested and compared with an option that employs rectangular tubing to make the bend at a radius consistent with and practical for the actual plant design. The current plant design, with circular tubing and a sudden contraction to rectangular just prior to target entrance, will also be tested. This requires some modification of the test piece, as described in the report.
42 ENGINEERING↗
Assessment of Flow-Enhanced Electrochemical Sensor Testing and Deployments for MSRs
This report serves as the deliverable for Milestone M3RS-23AN0401061 that is part of Work Package RS-23AN040106 (Flow Enhanced Sensors for MSRs – ANL). The goal of this milestone was to determine performance of the flow enhanced electrochemical sensor (FEES) and modular flow instrumentation testbed (MFIT) in safeguards relevant scenarios. Flow enhanced electrochemical sensors are a type of electroanalytical sensor that has been developed at Argonne National Laboratory to be installed directly into MSR flow conduits to make measurements of the salt composition. These sensors represent a significant improvement in capabilities compared to earlier electroanalytical sensors that instead can only be operated in quiescent conditions. Previous work has focused on testing of the FEES in flowing conditions provided by the MFIT to assess the accuracy and precision of the sensor measurements. To further improve this capability, in FY23 we undertook a campaign of safeguards relevant scenarios in molten salt containing a range of uranium chloride concentrations (0 to 3 wt%). All the testing carried out in FY23 was aided by a control system designed to automatically actuate flow conditions and collect data. This new automation system is estimated to have increased experimental throughput by a factor of four and enabled testing in a variety of complex conditions. The advancements in throughput and repeatability led to improved quantification of actinide concentrations using the in-flow sensors, with a reduction of the mean absolute relative error from 5.6% in FY22 to 3.1% in FY23. In addition to safeguards scenarios run in the MFIT, FY23 work included deployment of a FEES at a partner institution where it will be tested in a flowing salt loop. The FEES was successfully integrated into that loop and is being tested prior to loop startup. In FY23, work also continued on the smaller flow system that we have named the mini-MFIT. This smaller system is capable of rapid prototyping of new sensor designs prior to installation in the larger MFIT radiological flow system. Work was carried out to test this new system in non-radiological molten salts in a separate glovebox. This work is helping us to enhance the accuracy of our salt monitoring capabilities through the integration of multiple types of sensors. The high degree of accuracy required by 10 CFR 74 represents a significant challenge, and further design evolution and integration of the sensors into multimodal sensing frameworks will be needed to further push the measurement accuracy to the needed level.
22 GENERAL STUDIES OF NUCLEAR REACTORS↗
Assessment of Flow-Enhanced Electrochemical Sensor Testing and Deployments
The goal of our activities in FY24 was to enable advanced materials accountancy for molten salt reactors (MSRs) through the development and optimization of robust flow-enhanced electrochemical sensors (FEES) using a safeguards-focused sensor testing platform called the modular flow instrumentation testbed (MFIT). Flow-enhanced electrochemical sensors are a type of electroanalytical sensor that have been developed at Argonne National Laboratory to be installed directly into MSR flow conduits to make measurements of the salt composition. These sensors represent a significant improvement in capabilities compared to earlier electroanalytical sensors that instead can only be operated in quiescent conditions. Previous work has focused on testing of the FEES in flowing conditions provided by the MFIT to assess the accuracy and precision of the sensor measurements. This year, the FEES technical readiness was increased by (1) demonstrating the use of optimized sensor techniques to achieve measurements in very high-concentration MSR-relevant salts, (2) leveraging new multimodal sensors and automation approaches to reduce measurement uncertainties, and (3) fabricating and deploying sensors to industrial partners to improve their ability to make measurements in challenging environments. Additionally, we also ran the sensors during complex system operations involving combined flow and purification activities to demonstrate safeguards-relevant measurements during online processing for MSRs.
22 GENERAL STUDIES OF NUCLEAR REACTORS↗
Particle Vertical Mixing and Horizontal Conveyance Within an Ambient Temperature Fluidized Bed
Previous studies have shown the advantages of particle-to-sCO2 fluidized bed (FB) heat exchangers, which include high heat transfer coefficients, low material cost, and the ability to horizontally convey solid particles. This paper outlines the design and testing of a compact cold flow FB test apparatus to characterize horizontal conveyance through convolutions within a 100 kWth FB heat exchanger design. Horizontal conveyance is an advantage in FBs because it enables more compact designs for heat exchangers. Two mass flow rates, 0.5 & 1 kg/s, at the inlet & outlet of the FB. To determine consistency of the flow rates, Student’s t-tests were used to assess whether the inlet & outlet values were statistically similar. The mass flow rate exiting the bed was statistically similar to the flow rate entering the bed for both cases, but each case featured a wider range and standard deviation. The range and standard deviation of the 1 kg/s flow rate was 0.69-1.23 kg/s and 0.12 kg/s respectively, and the 0.5 kg/s test featured a range and standard deviation of 0.37-0.73 kg/s and 0.09 kg/s, respectively. These measurements provide confidence that large-scale designs can successfully horizontally convey particles at ````~1.5x minimum fluidization velocity (Umf) without significant variation in flow rate. A method to characterize the degree of particle vertical mixing and bubble frequency within the FB is also introduced. By using a high-resolution camera together with particle velocimetry, particle motion in the X and Y directions can be estimated to assess bed mixing and bubble frequency.
Khalaf, Jawad↗
Estimation of steady-state and transcient power distributions for the RELAP analyses of the 1963 loss-of-flow and loss-of-pressure tests at BR2.
To support the safety analyses required for the conversion of the Belgian Reactor 2 (BR2) from highly-enriched uranium (HEU) to low-enriched uranium (LEU) fuel, the simulation of a number of loss-of-flow tests, with or without loss of pressure, has been undertaken. These tests were performed at BR2 in 1963 and used instrumented fuel assemblies (FAs) with thermocouples (TC) imbedded in the cladding as well as probes to measure the FAs power on the basis of their coolant temperature rise. The availability of experimental data for these tests offers an opportunity to better establish the credibility of the RELAP5-3D model and methodology used in the conversion analysis. In order to support the HEU to LEU conversion safety analyses of the BR2 reactor, RELAP simulations of a number of loss-of-flow/loss-of-pressure tests have been undertaken. Preliminary analyses showed that the conservative power distributions used historically in the BR2 RELAP model resulted in a significant overestimation of the peak cladding temperature during the transient. Therefore, it was concluded that better estimates of the steady-state and decay power distributions were needed to accurately predict the cladding temperatures measured during the tests and establish the credibility of the RELAP model and methodology. The new approach ('best estimate' methodology) uses the MCNP5, ORIGEN-2 and BERYL codes to obtain steady-state and decay power distributions for the BR2 core during the tests A/400/1, C/600/3 and F/400/1. This methodology can be easily extended to simulate any BR2 core configuration. Comparisons with measured peak cladding temperatures showed a much better agreement when power distributions obtained with the new methodology are used.
21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
Inert and Adsorptive Tracer Tests for Field Measurement of Flow-Wetted Surface Area
Field tests in a discrete rock fracture validated a combined inert/adsorbing tracer test method to estimate the contact area between fluids circulating through a fracture and the bulk rock matrix (i.e., flow-wetted surface area, A). Tracer tests and heat injections occurred at a mesoscale well field in Altona, NY. A subhorizontal bedding plane fracture ~7.6 m below ground surface connects two wells separated by 14.1 m. Recovery of the adsorbing tracer cesium was roughly 72% less than the inert tracer iodide. Using an advection-dispersion-reaction model in one-dimension, the adsorbing/inert tracer method identified substantial flow channelization. These results are consistent with Ground Penetrating Radar (GPR) and thermal sensors. All characterization methods suggest circulating fluids were concentrated in a narrow, 1–2 m wide channel directly connecting the injection and production well. The inert/adsorbing tracer method identified two flow channels with areas of 28 and 80 m 2 . A one-dimensional heat transport model predicted production well temperature rises 20.5°C in 6 days, whereas measured temperature rise was 17.6°C. For comparison, two-dimensional heat transport through a fracture of uniform aperture (i.e., homogeneous permeability) predicted roughly 670 days until production well temperature would rise 17.6°C. This suggests that the use of a fracture of uniform aperture to predict heat transport may drastically overpredict the thermal performance of a geothermal system. In the context of commercial geothermal reservoirs, the results of this study suggest that combined inert/adsorbing tracer tests could predict production well thermal draw-down, leading to improved reservoir monitoring and management.
54 ENVIRONMENTAL SCIENCES↗