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NASA Johnson Space Center White Sands Test Facility (WSTF) performed particle impact flow tests to determine the maximum capabilities of the particle impact test systems in different configurations. Additional flow tests were performed to determine the target pressures at given upstream conditions to supplement the WSTF data located in ASTM Manual 36 (2000).
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To support development of the Boeing-Rocketdyne RS84 rocket engine, a fill-flow, reaction turbine geometry was integrated into the NASA-MSFC turbine air-flow test facility. A mechanical design was generated which minimized the amount of new hardware while incorporating all test and instrUmentation requirements. This paper provides details of the mechanical design for this Turbine Air-Flow Task (TAFT) test rig. The mechanical design process utilized for this task included the following basic stages: Conceptual Design. Preliminary Design. Detailed Design. Baseline of Design (including Configuration Control and Drawing Revision). Fabrication. Assembly. During the design process, many lessons were learned that should benefit future test rig design projects. Of primary importance are well-defined requirements early in the design process, a thorough detailed design package, and effective communication with both the customer and the fabrication contractors. The test rig provided steady and unsteady pressure data necessary to validate the computational fluid dynamics (CFD) code. The rig also helped characterize the turbine blade loading conditions. Test and CFD analysis results are to be presented in another JANNAF paper.
To support development of the Boeing-Rocketdyne RS84 rocket engine, a full-flow, reaction turbine geometry was integrated into the NASA-MSFC turbine air-flow test facility. A mechanical design was generated which minimized the amount of new hardware while incorporating all test and instrumentation requirements. This paper provides details of the mechanical design for this Turbine Air-Flow Task (TAFT) test rig. The mechanical design process utilized for this task included the following basic stages: Conceptual Design. Preliminary Design. Detailed Design. Baseline of Design (including Configuration Control and Drawing Revision). Fabrication. Assembly. During the design process, many lessons were learned that should benefit future test rig design projects. Of primary importance are well-defined requirements early in the design process, a thorough detailed design package, and effective communication with both the customer and the fabrication contractors.
In this report both a frequency domain method for creating high level harmonic excitation and a time domain inverse method for creating large pulses in a duct are developed. To create controllable, high level sound an axial array of six JBL-2485 compression drivers was used. The pressure downstream is considered as input voltages to the sources filtered by the natural dynamics of the sources and the duct. It is shown that this dynamic behavior can be compensated for by filtering the inputs such that both time delays and phase changes are taken into account. The methods developed maximize the sound output while (i) keeping within the power constraints of the sources and (ii) maintaining a suitable level of reproduction accuracy. Harmonic excitation pressure levels of over 155dB were created experimentally over a wide frequency range (1000-4000Hz). For pulse excitation there is a tradeoff between accuracy of reproduction and sound level achieved. However, the accurate reproduction of a pulse with a maximum pressure level over 6500Pa was achieved experimentally. It was also shown that the throat connecting the driver to the duct makes it difficult to inject sound just below the cut-on of each acoustic mode (pre cut-on loading effect).
Results of oil flow visualization tests of an 0.010-scale model of the space shuttle vehicle configuration 3 are presented. The test was conducted at Mach numbers of 3.75 and 5.03 in the AEDC VKF Tunnel A during February 1974. Angles of attack of -5, 0, and 30 degrees and angles of sideslip of 0 and 5 degrees were investigated.
NASA Glenn Research Center, the Department of Energy (DOE), and Stirling Technology Company (STC) of Kennewick, Washington are developing a Stirling convertor for a high-efficiency Stirling Radioisotope Power System to provide electric power for NASA Space Science Missions. STC is developing the 55-We Technology Demonstration Convertor (TDC) under contract to DOE. Steady-flow tests were completed to determine the friction factor for the high-porosity regenerators that are used in the TDC. STC fabricated a flow test fixture and three random fiber regenerator test samples, one each at approximately 80, 88, and 96 percent porosities. The flow tests were then completed by the NASA Glenn Flow Calibration Laboratory, and the data reduced to Reynolds number and friction factor. The results showed that the 80 and 88 percent porosity samples had similar characteristics while the 96 percent porosity sample had significantly higher friction factors for given Reynolds numbers compared to the samples with lower porosities. Comparisons were also made between the test data and existing correlations. STC used this data to derive a modified regenerator friction factor correlation for use in the Stirling design code GLIMPS for porosities greater than 88 percent. Using this new correlation, the final optimized regenerator design porosity was reduced from 96 to 90 percent.
The results are presented for a test program designed to generate a database of oscillating flow loss information that is applicable to Stirling engine heat exchangers. The tests were performed on heater/cooler tubes of various lengths and entrance/exit configurations, on stacked and sintered screen regenerators of various wire diameters and on Brunswick and Metex random fiber regenerators. The test results were performed over a range of oscillating flow parameters consistent with Stirling engine heat exchanger experience. The tests were performed on the Sunpower oscillating flow loss rig which is based on a variable stroke and variable frequency linear drive motor. In general, the results are presented by comparing the measured oscillating flow losses to the calculated flow losses. The calculated losses are based on the cycle integration of steady flow friction factors and entrance/exit loss coefficients.
Inlet flow distortion testing of high Mach number transonic fan stages - Vol. 1
In February 2017, aerodynamic and acoustic testing was completed on a scale-model high bypass ratio turbofan rotor, R4, in an internal flow component test facility. The objective of testing was to determine the aerodynamic and acoustic impact of fan casing treatments designed to reduce noise. The baseline configuration consisted of the R4 rotor with a hardwall fan case. Data are presented for a baseline acoustic run with fan exit instrumentation removed to give a clean acoustic configuration.
In February 2017, aerodynamic and acoustic testing was completed on a scale-model high bypass ratio turbofan rotor, R4, in an internal flow component test facility. The objective of testing was to determine the aerodynamic and acoustic impact of fan casing treatments designed to reduce noise. The baseline configuration consisted of the R4 rotor with a hardwall fan case. Data are presented for a baseline acoustic run with fan exit instrumentation removed to give a clean acoustic configuration.
Tabular data derived from inlet flow distortion tests of high Mach number transonic fan stages - Vol. 2
The hybrid laminar flow control (HLFC) concept has undergone wind tunnel testing at near full-scale Reynolds number on an infinite wing of 30-deg sweep on which boundary-layer suction was furnished over the first 20 percent of chord of the upper surface. Depending on the external pressure distribution, the HLFC extended the laminarity of the boundary layer as far back as 45 percent of chord; this corresponds to a transition Reynolds number of about 11 million. The maximum chordwise extent of laminar run was found to be insensitive to the suction level over a wide range.
Noncavitating water flow tests of three loaded axial flow pump rotor blades
Noncavitating water flow tests of three loaded axial flow pump rotor blades
NASA's Marshall Space Flight Center (MSFC), in collaboration with NASA's Goddard Space Flight Center (GSFC), Fox Valve Development Corp. and Oxford Lasers, is developing a set of venturi flow meters for use on the Europa Mission's propulsion subsystem. The requirement for the venturi flow meters' throat diameters is approximately 0.040". An early risk reduction activity conducted by MSFC revealed that a venturi flow meter produced by FOX with a throat diameter near 0.040" had much higher pressure loss than venturi flow meters with larger throat diameters and venturis of similar throat diameter size but with no pressure taps (i.e. venturis with a throat length to diameter ratio of zero). In response, a series of venturi flow meters was fabricated and flow tested to gain insight into pressure recovery as it is affected by pressure port diameter, throat length and diffuser angle in an effort to improve the performance of a venturi flow meter. This presentation provides a summary of the venturi flow meter development activity including: a description of the test's objectives, a detailed description of each venturi configuration, a description of the manufacturing processes of the venturis, and observations from the test data. A summary of the current development activities will also be given, as well as the current development path forward. Ultimately, the knowledge gained through the fabrication and testing of these venturis provides guidance to design a flight venturi flow meters with pressure recoveries that is acceptable for the Europa flight application.
FeCrAl alloys are candidate materials for manufacturing accident-tolerant fuel (ATF) cladding intended for light water reactors to increase fuel reliability and safety during design-basis and beyond-design-basis accident scenarios. The evolution of the materials' surface characteristics, microstructure, and mechanical properties when exposed to the Critical Heat Flux (CHF) in flow boiling testing is crucial for safety analysis while providing insights into their thermal-hydraulic performance in nuclear reactors. After CHF, the surface chemistry of two FeCrAl alloys, APMT and C26M, was studied to understand their evolution at the early stage of high-temperature excursions in short time periods. The results indicated a thin layer composed of oxides and hydroxides of Al, Cr, and Fe with varying proportions at different depths in the layer, as indicated by X-ray photoelectron spectroscopy (XPS) and depth profiling. The cross-sections prepared by focused ion beam (FIB) revealed the growth of an oxide layer, in the range of 90-180 nm thick, on the alloys' surfaces. The evolution of the materials' surface chemistry also led to a noticeable post CHF excursion increase in their wettability, with a slight increase in roughness. Further, the investigation of the materials' mechanical properties indicated a modest increase in hardness by 10-15% as well as an increase in their yield strength, as evidenced by the microindentation and ring compression tests conducted before and after CHF testing. Scanning electron Microscopy (SEM) and X-ray diffraction (XRD) were used to investigate microstructural features of the materials and their changes after CHF treatment.
Flight test experiments were conducted to measure the extent and nature of natural laminar flow on a smoothed test region of a swept-wing business jet wing. Surface hot film anemometry and sublimating chemicals were used for transition detection. Surface pressure distributions were measured using pressure belts. Engine noise was monitored by a microphone attached to the wing surface to study possible acoustic effects on stability of the laminar boundary layer. Side-slip conditions were flown to simulate changes in effective wing sweep. Flight instrumentation and ground data analysis techniques and a method for measuring intermittency of turbulence are described. Correlation was obtained between the hot film gage signals and chemicals for transition detection. Cross-flow vortices were observed for some flight conditions. Results of spectral and statistical analysis of the hot film signals for various flight test conditions are presented.