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DOE OSTI2013

Database of Low-E Storm Window Energy Performance across U.S. Climate Zones (Task ET-WIN-PNNL-FY13-01_5.3)

This report describes process, assumptions, and modeling results produced in support of the Emerging Technologies Low-e Storm Windows Task 5.3: Create a Database of U.S. Climate-Based Analysis for Low-E Storm Windows. The scope of the overall effort is to develop a database of energy savings and cost effectiveness of low-E storm windows in residential homes across a broad range of U.S. climates using the National Energy Audit Tool (NEAT) and RESFEN model calculations. This report includes a summary of the results, NEAT and RESFEN background, methodology, and input assumptions, and an appendix with detailed results and assumptions by cliamte zone. Both sets of calculation results will be made publicly available through the Building America Solution Center.

54 ENVIRONMENTAL SCIENCES↗

DOE OSTI2015

Energy Savings of Low-E Storm Windows and Panels across US Climate Zones

This report builds off of previous modeling work related to low-e storm windows used to create a "Database of U.S. Climate-Based Analysis for Low-E Storm Windows." This work updates similar studies using new fuel costs and examining the separate contributions of reduced air leakage and reduced coefficients of overall heat transfer and solar heat gain. In this report we examine the energy savings and cost effectiveness of low-E storm windows in residential homes across a broad range of U.S. climates, excluding the impact from infiltration reductions, which tend to vary using the National Energy Audit Tool (NEAT) and RESFEN model calculations. This report includes a summary of the results, NEAT and RESFEN background, methodology, and input assumptions, and an appendix with detailed results and assumptions by climate zone.

energy-efficiency↗

DOE OSTI2019

1.3 V superwide potential window sponsored by Na-Mn-O plates as cathodes towards aqueous rechargeable sodium-ion batteries

Aqueous rechargeable sodium-ion batteries (ARSIBs) are highly desirable for the large-scale energy storage due to their inherent high safety and low-cost. Na-Mn-O electrode material has been considered as a promising cathode, yet the redox potential window is still not fully explored and utilized in aqueous rechargeable sodium-ion batteries. Herein, a chemical bonded Na 0.44 MnO 2 (NMO) plates are successfully synthesized via a polyvinylpyrrolidone-assisted sol-gel route followed by annealing process. The possibility of utilizing a wider potential window ranging between –0.3 V and 1.0 V vs. Ag/AgCl in mild aqueous electrolyte has been thus demonstrated by using NMO plates as cathodes for the first time. As a result, the as-synthesized NMO plates can deliver a highest initial discharge capacity of 77.2 mA h g –1 at a current density of 100 mA g –1 , compared with previous Na-Mn-O reports in mild aqueous electrolyte in ARSIBs. Even at a high rate of 500 mA g –1 , it still maintains a large capacity of 35 mA h g –1 after 1000 cycles, demonstrating its superior cycling stability. In addition, ex situ SEM and TEM-EDX results reveal that there is a newly formed sheet-like layer Na-birnessite Na 0.55 Mn 2 O 4 · 1.5H 2 O on the surface of NMO cathodes, which can provide extra ion channel for sodium ions and stabilize the electrode from pulverization, resulting in improved cycling stability. Furthermore, this study provides a broad implication for developing low-cost, high performance cathode materials to broaden the applied potential window towards high performance ARSIBs.

36 MATERIALS SCIENCE↗

DOE OSTI2020

Transparent window film with embedded nano-shades for thermoregulation

Every year, more than 20% of the energy consumption in the United States and more than 10% of the global consumption is used towards HVAC (Heating, Ventilating, Air-Conditioning) systems in buildings. Although continued efforts in advancing renewable energy, efficient appliances, and smart building systems are desired, the most critical factors that cause extensive indoor energy consumption are thermal leakage and thermal waste generation. We demonstrate a smart window film that allows natural lighting with a clear view while blocking oblique incident sunlight to make the building interior cooler without using electricity or generating heat. Building upon the concept of, often overlooked, traditional window shades and privacy window films, we emphasize and elevate the application and impact of using magnetically arranged nanoscale material for energy conservation purpose in buildings. By embedding vertically aligned Ni flakes (VANF) in a polymer matrix film, nanoscale mirror array serve as shades to block the high-angled incident sunlight, blocking approximately 73% of total solar irradiance and bringing down the indoor temperature by 1.92 °C during the daytime in a model house while providing nearly 90% transparency. Global application was simulated by applying the respective solar angle and intensity at selected latitudes, indicating their potential. This passively energy-conserving smart film is a low cost, maintenance free, and simple product for users and easy-to-manufacture product for the industry.

36 MATERIALS SCIENCE↗

DOE OSTI2015

Proton irradiation damage of an annealed Alloy 718 beam window

Mechanical testing and microstructural analysis was performed on an Alloy 718 window that was in use at the Los Alamos Neutron Science Center (LANSCE) Isotope Production Facility (IPF) for approximately 5 years. It was replaced as part of the IPF preventive maintenance program. The window was transported to the Wing 9 hot cells at the Chemical and Metallurgical Research (CMR) LANL facility, visually inspected and 3-mm diameter samples were trepanned from the window for mechanical testing and microstructural analysis. Shear punch testing and optical metallography was performed at the CMR hot cells. The 1-mm diameter shear punch disks were cut into smaller samples to further reduce radiation exposure dose rate using Focus Ion Beam (FIB) and microstructure changes were analyzed using a Transmission Electron Microscopy (TEM). Irradiation doses were determined to be ~0.2–0.7 dpa (edge) to 11.3 dpa (peak of beam intensity) using autoradiography and MCNPX calculations. The corresponding irradiation temperatures were calculated to be ~34–120 °C with short excursion to be ~47–220 °C using ANSYS. Mechanical properties and microstructure analysis results with respect to calculated dpa and temperatures show that significant work hardening occurs but useful ductility still remains. The hardening in the lowest dose region (~0.2–0.7 dpa) was the highest and attributed to the formation of γ" precipitates and irradiation defect clusters/bubbles whereas the hardening in the highest dose region (~11.3 dpa) was lower and attributed mainly to irradiation defect clusters and some thermal annealing.

36 MATERIALS SCIENCE↗

DOE OSTI2015

Analysis of Environmentally Friendly Refrigerant Options for Window Air Conditioners

This paper presents a technical assessment of environmentally friendly refrigerants as alternatives to R410A for window air conditioners. The alternative refrigerants that are studied for its replacement include R32, a mixture of R32/R125 with 90%/10% molar concentration, R600a, R290, R1234yf, R1234ze and R134a. Baseline experiments were performed on a window unit charged with R410A. The heat pump design model (HPDM) was modified and calibrated with the baseline data and was used to evaluate the comparative performance of the WAC with alternative refrigerants. The paper discusses the advantages and disadvantages of each refrigerants and their suitability for window air conditioners. Among all the refrigerants studied, R32 offers the best efficiency and the lowest Global Warming Potential (GWP), and hence its use will result in the overall environmental friendliness.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2018

Effect of Window-Layer Materials on p-n Junction Location in Cu(In,Ga)Se 2 Solar Cells

We report on measurements of junction location in Cu(In,Ga)Se $_{2}$ (CIGS) solar cells with different window-layer materials by nm-resolution electrical potential/field profiling across the junction using Kelvin probe force microscopy imaging on cross-section of the devices. The results illustrate that the device with a CdS window layer (CdS/CIGS) has a buried homojunction located inside the CIGS absorber with ~40-nm junction depth, whereas the ZnOS/CIGS devices with and without partial electrolyte treatment prior to the window-layer deposition are similar, exhibiting a heterointerface junction. This junction location may contribute in part to the highest efficiency of the CdS/CIGS device among the three devices.

14 SOLAR ENERGY↗

DOE OSTI2016

Study of the integrity of pressurized LEH window assemblies at cryogenic temperatures for NIF targets

The National Ignition Facility (NIF) is a directorate of LLNL, a DOE Lab, and is home to the world’s largest laser. This laser shoots its 192 beams at a target about the size of a pencil eraser. Within the target are two main chambers; and depending on the type of shot, those chambers need to be pressurized to a certain point at a very low temperature (18 Kelvin). The component used for keeping the hohlraum at its designated pressure is a Laser Entrance Hole (LEH) window, made from a thin (0.5um) polyimide film and an aluminum washer attached with a miniscule amount of polymeric adhesive. One issue that has been known to happen is the chambers will leak, at very low rates (5.0E-7 mBar-liter/s and under). At higher pressures significantly larger leak rates have been observed.There are three proposed mechanisms by which the LEH windows are leaking. The first is that there is a small pinhole somewhere in the freestanding film. This is the most unlikely because before any film is shipped from Luxel, it must pass a 50-75 torr room temperature pressure test. The second is a tear in the film at the edge of the washer. This type of damage suggests that the film is under additional stress at this edge portion and/or the edge of the washer itself is what is doing the damage. Lastly, it has been hypothesized that there are small channels under the window that do not get completely filled by the glue and, if they connect to the edge of the freestanding portion of the film, then the pressure can escape through them. These channels were the mechanism being most directly tested over the course of the experiments.

42 ENGINEERING↗

DOE OSTI2016

Assessment of candidates for target window material in accelerator-driven molybdenum-99 production

NorthStar Medical Technologies is pursuing production of an important medical isotope, Mo-99, through a photo-nuclear reaction of a Mo-100 target using a high-power electron accelerator. The current target utilizes an Inconel 718 window. The purpose of this study was to evaluate other candidate materials for the target window, which separates the high-pressure helium gas inside the target from the vacuum inside the accelerator beamline and is subjected to significant stress. Our initial analysis assessed the properties (density, thermal conductivity, maximum stress, minimum window thickness, maximum temperature, and figure of merit) for a range of materials, from which the three most promising were chosen: Inconel 718, 250 maraging steel, and standard-grade beryllium. These materials were subjected to further analysis to determine the effects of thermal and mechanical strain versus beam power at varying thicknesses. Both beryllium and the maraging steel were calculated to withstand more than twice as high beam power than Inconel 718.

36 MATERIALS SCIENCE↗

DOE OSTI2021

Demonstration and Evaluation of Lightweight High Performance Quad-Pane Windows

Ten high-performance quad-pane windows (five quad-pane with suspended film and five quad-pane with thin glass) were installed at Building 41 of the Denver Federal Center in Colorado as part of a demonstration project to assess their thermal performance, life cycle costs, and deployment potential for replacing older single-pane windows. The U.S. Department of Energy's National Renewable Energy Laboratory performed several different evaluations to assess the viability of the quad-pane windows for GSA applications. Some of these assessments were performed with models, while others required onsite evaluations including time series measurements.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2021

Advancing insulation retrofits from flexible inexpensive lucid materials (AIR FILMs) for single-pane windows

This project focused on Advancing Insulation Retrofits from Flexible Inexpensive Lucid Materials (AIR FILMs) for Single-Pane Windows. The team developed innovative porous materials that can improve the energy efficiency of existing single-pane windows in commercial and residential buildings in two technical product categories: (1) retrofits that can be applied onto existing windowpanes and (2) manufactured windowpanes that can be installed into the existing window sash.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2021

Demonstration and Evaluation of Lightweight High Performance Secondary Windows

Eight secondary windows (single-pane and double-pane) were installed at Building 53 of the Denver Federal Center in Colorado as part of a demonstration project to assess their thermal performance, life cycle costs, and deployment potential for use in conjunction with existing, older single-pane windows. The U.S. Department of Energy's National Renewable Energy Laboratory performed several different evaluations to assess the viability of the secondary windows for GSA applications. Some assessments were performed with models, while others required onsite evaluations including time series measurements.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2022

Extending Analysis of Asay Windows to High Areal Mass Range [Slides]

The accretion layer addition to Asay window analysis results in new equations of motion that depend on the location of collisions within the layer. Asay window equations of motion can be represented in terms of experiment observables. Balance of linear momentum for variable mass systems provides a framework for developing equations of motion for Asay window diagnostics under a variety of operating assumptions. The growth in the accretion layer thickness during an experiment substantially influences mass and density measurements when high accumulation of areal mass is present.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2023

Extending the Asay window measurement model to high areal mass ranges [Slides]

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2018

10% Loss of Incident Power through Solar Reactor Window: Myth or Good Rule of Thumb?

It is known that a solar beam crossing a window losses 10% of its incident power. Yet, this affirmation is not supported by many published scientific evidences. In this work, a heat flux mapping method was used to determine the heat flux distributions at the focal spot of a solar concentrating device without and with a window on the incident beams' trajectory. The presence of a window on the beams' trajectory induces a 12% loss of the total power and a 11% decrease of the peak heat flux density.

14 SOLAR ENERGY↗

DOE OSTI2014

Characterization of an explosively bonded aluminum proton beam window for the Spallation Neutron Source

An effort is underway at the Spallation Neutron Source (SNS) to change the design of the 1st Generation high-nickel alloy proton beam window (PBW) to one that utilizes aluminum for the window material. One of the key challenges to implementation of an aluminum PBW at the SNS was selection of an appropriate joining method to bond an aluminum window to the stainless steel bulk shielding of the PBW assembly. An explosively formed bond was selected as the most promising joining method for the aluminum PBW design. A testing campaign was conducted to evaluate the strength and efficacy of explosively formed bonds that were produced using two different interlayer materials: niobium and titanium. The characterization methods reported here include tensile testing, thermal-shock leak testing, optical microscopy, and advanced scanning electron microscopy. All tensile specimens examined failed in the aluminum interlayer and measured tensile strengths were all slightly greater than the native properties of the aluminum interlayer, while elongation values were all slightly lower. A leak developed in the test vessel with a niobium interlayer joint after repeated thermal-shock cycles, and was attributed to an extensive crack network that formed in a layer of niobium-rich intermetallics located on the bond interfaces of the niobium interlayer; the test vessel with a titanium interlayer did not develop a leak under the conditions tested. Due to the experience gained from these characterizations, the explosively formed bond with a titanium interlayer was selected for the aluminum PBW design at the SNS.

316L Stainless Steel↗

DOE OSTI2014

Assessment of Environmentally Friendly Refrigerants for Window Air Conditioners

This paper presents technical assessment of environmentally friendly refrigerants for window air conditioners that currently use refrigerant R410A for residential and commercial applications. The alternative refrigerants that are studied for its replacement include R32, R600a, R290, R1234yf, R1234ze and a mixture of R32 (90% molar concentration) and R125 (10% molar concentration). Baseline experiments were performed on a window unit charged with R410A. The ORNL Heat Pump Design Model was calibrated with the baseline data and was used to assess the comparative performance of the WAC with alternative refrigerants. The paper discusses the advantages and disadvantages of each refrigerants and their suitability for window air conditioners.

Alternative refrigerants↗

DOE OSTI2012

Measure Guideline: Window Repair, Rehabilitation, and Replacement

This measure guideline provides information and guidance on rehabilitating, retrofitting, and replacing existing window assemblies in residential construction. The intent is to provide information regarding means and methods to improve the energy and comfort performance of existing wood window assemblies in a way that takes into consideration component durability, in-service operation, and longterm performance of the strategies.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗