Energy efficiency package for rooftop unit replacement: laboratory testing and validation of energy savings
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Consolidated Nuclear Security, LLC (CNS), the management and operating contractor for the Y-12 National Security Complex (Y-12) for the National Nuclear Security Administration (NNSA), is currently responsible for the regulatory testing of a new Type B fissile material shipping package called the Defense Programs Package (DPP)-1. The DPP-1 is a drum packaging with an inner liner and a removable lid. Both the drum body and the lid are filled with an impact-limiting, thermal-insulating material that protects the inner containment vessel (CV) during normal conditions of transport (NCT) and hypothetical accident conditions (HAC) as defined by 10 US code of Federal Regulations (CFR) 71. In fiscal year 2021, the Oak Ridge National Laboratory (ORNL) Package Testing Program (PTP), located at the National Transportation Research Center (NTRC), conducted Type B performance tests as prescribed in Title 10 Code of Federal Regulations Part 71 (10 CFR 71) on seven DPP-1 prototype units. This test report documents test unit (TU) preparation, pretest condition, conditioning of each TU, NCT and HAC testing, and posttest measurements and observations made of the damage resulting from these tests.
This report describes the vibration tests that were applied to the SuperCam Body Unit (SCBU) Flight Model (FM) at Protoflight levels. These tests were performed November 28 and 29, 2018, at the Los Alamos National Laboratory ISR-5 Shock and Vibration Environmental Test Facility, at TA-3, Building 502 Room E102. The test environments shown below were obtained from the SuperCam FM test plan, which is the overarching document for all testing. The vibration results from all testing are shown below. An anomaly was identified during the FM functional testing at the conclusion of the X-Axis. It was decided to re-test at -6 dB to determine if the anomaly progressed or remained the same. Functional testing did not show any changes after the -6 dB random vibration. It was then decided to re-test at -3 dB. Once again functional testing after the -3 dB vibration did not show any changes. Low-level random vibration signature surveys were performed before and after the -6 dB and -3 dB retests. This test series met the vibration requirements to qualify the SuperCam Body Unit FM for flight without any significant anomalies.
The Central Nevada Test Area was the site of a 0.2- to 1-megaton underground nuclear test in 1968. The surface of the site has been closed, but the subsurface is still in the corrective action process. The corrective action alternative selected for the site was monitoring with institutional controls. Annual sampling and hydraulic head monitoring of the well network are conducted as part of the subsurface corrective action strategy for the site. The monitoring well network was enhanced in 2013 with the installation of a new well MV-6. The site is currently in the fifth year of the 5-year proof-of-concept monitoring period. Analytical results from the 2013 monitoring are consistent with those of previous years indicating no tritium or 14 C concentrations above the required detection limits. Water level data from new wells MV-4 and MV-5 and recompleted well HTH-1RC indicate that hydraulic heads are still recovering from installation and testing. Data from wells MV-4 and MV-5 also indicate that head levels have not yet recovered from the 2011 sampling event during which several thousand gallons of water were purged. Low-flow bladder pumps were installed during the November 2013 sampling event to reduce the well purge volumes and the impact purging has on the water levels during sampling. The new bladder pumps allow the collection of groundwater samples using the low-flow sampling method and will allow head levels to recover to steadystate conditions. Despite the lack of steady-state groundwater conditions, hydraulic head data collected from site continue to support the conceptual model that the southeast-bounding graben fault acts as a barrier to groundwater flow at the site.
The Central Nevada Test Area was the site of a 0.2- to 1-megaton underground nuclear test in 1968. The surface of the site has been closed, but the subsurface is still in the corrective action process. The corrective action alternative selected for the site was monitoring with institutional controls. Annual sampling and hydraulic head monitoring of the well network are conducted as part of the subsurface corrective action strategy for the site. The monitoring well network consists of 12 locations (wells and piezometers) in the alluvium, seven locations (wells and piezometers) in the volcanic section, and one well in the collapse chimney that resulted from the underground nuclear test. The site is currently in the conceptual model evaluation phase of the corrective action strategy.
The National Reactor Innovation Center (NRIC) has conceptualized the design of the Laboratory for Operation and Testing in the United States (LOTUS) test bed to provide the United States Department of Energy (DOE) with the infrastructure necessary to make advanced reactor designs available for commercial developers. LOTUS will provide a test bed to developers with the capabilities of supporting a wide range of experiment design possibilities. Upon completion of the developers’ operations and experiments within the test bed, the irradiated fuel, reactor components, and other experiment materials must be removed. Idaho National Laboratory (INL) possesses significant capabilities for radioactive material handling such as casks, carts, and forklifts. However, given the unique environment presented by the NRIC-LOTUS test bed, located inside the Zero Power Physics Reactor (ZPPR) Perimeter Intrusion Detection and Assessment System (PIDAS) area at the Materials and Fuels Complex (MFC) and the complexity of novel removal activities of recently operated reactor experiments through the new proposed access tunnel. The efficacy was not apparent for existing equipment to provide all the needed capability. To bridge the potential gaps in cask designs, storage, and transportation, NRIC requested the development of trade studies for the transfer, handling, and storage requirements of irradiated fuel salts and other radioactive materials. NRIC directed Boston Government Services, LLC (BGS) to perform the trade studies and develop a report analyzing alternatives. In addition to the BGS reports, the Idaho National Lab’s (INL), provided by the first potential user’s Advanced Reactor Development (ARD) team, prepared a feasibility study for the storage of specific irradiated fuel within the existing ZPPR vault.This summary report is intended to present the trade studies, options, and alternatives that were investigated. The maturity level of LOTUS, the reactor, fuel salt containers, gloveboxes, and reactor testing campaign and concept of operations were not at a level sufficient to base critical decisions on. This report is not intended to present a final recommendation. The final recommendations for fuel storage location, transport, handling equipment, and operations will be made in FY 2024 and will be based on known materials, test campaign requirements, funding, and final analysis of the fuel and equipment to be used.
The purpose of the campaign was to perform a full evaluation of participating vendor’s radiosondes to qualify for potential use in the National Weather Service (NWS) upper air field operations. The NWS has specific requirements that vendors systems were evaluated against to determine if the vendor’s radiosonde performs within specifications. For this evaluation, the NWS was pursuing commercial off-the-shelf (COTS) ground/tracking systems in the 403 MHz frequency band over the previously used Telemetry Receiving System (TRS) and house-built software using the 1680 MHz frequency. The U.S. Department of Energy Atmospheric Radiation Measurement (ARM) user facility’s Southern Great Plains (SGP) observatory served as the warm and dry test region. The radiosondes were assessed for precision of the radiosonde (unit under test versus itself) and accuracy of the radiosonde’s humidity measurements (unit under test versus a cryogenic frostpoint hygrometer [CFH]).
CR loaded to this OSTI record. Just adding new file which includes CR plus new ROTC 1 and update the metadata to the following: This Closure Report (CR) presents information supporting closure of Corrective Action Unit (CAU) 116, Area 25 Test Cell C Facility. This CR complies with the requirements of the Federal Facility Agreement and Consent Order (FFACO) that was agreed to by the State of Nevada; the U.S. Department of Energy (DOE), Environmental Management; the U.S. Department of Defense; and DOE, Legacy Management (FFACO, 1996 [as amended March 2010]). CAU 116 consists of the following two Corrective Action Sites (CASs), located in Area 25 of the Nevada National Security Site: (1) CAS 25-23-20, Nuclear Furnace Piping and (2) CAS 25-41-05, Test Cell C Facility. CAS 25-41-05 consisted of Building 3210 and the attached concrete shield wall. CAS 25-23-20 consisted of the nuclear furnace piping and tanks. Closure activities began in January 2007 and were completed in August 2011. Activities were conducted according to Revision 1 of the Streamlined Approach for Environmental Restoration Plan for CAU 116 (U.S. Department of Energy, National Nuclear Security Administration Nevada Site Office [NNSA/NSO], 2008). This CR provides documentation supporting the completed corrective actions and provides data confirming that closure objectives for CAU 116 were met. Site characterization data and process knowledge indicated that surface areas were radiologically contaminated above release limits and that regulated and/or hazardous wastes were present in the facility. The Record of Technical Change 1 updated the use restriction information.
The SuperCam instrument suite provides the Mars 2020 rover, Perseverance, with a number of versatile remote-sensing techniques that can be used at long distance as well as within the robotic-arm workspace. These include laser-induced breakdown spectroscopy (LIBS), remote time-resolved Raman and luminescence spectroscopies, and visible and infrared (VISIR; separately referred to as VIS and IR) reflectance spectroscopy. A remote micro-imager (RMI) provides high-resolution color context imaging, and a microphone can be used as a stand-alone tool for environmental studies or to determine physical properties of rocks and soils from shock waves of laser-produced plasmas. SuperCam is built in three parts: The mast unit (MU), consisting of the laser, telescope, RMI, IR spectrometer, and associated electronics, is described in a companion paper. The on-board calibration targets are described in another companion paper. Here we describe SuperCam’s body unit (BU) and testing of the integrated instrument. The BU, mounted inside the rover body, receives light from the MU via a 5.8 m optical fiber. The light is split into three wavelength bands by a demultiplexer, and is routed via fiber bundles to three optical spectrometers, two of which (UV and violet; 245–340 and 385–465 nm) are crossed Czerny-Turner reflection spectrometers, nearly identical to their counterparts on ChemCam. The third is a high-efficiency transmission spectrometer containing an optical intensifier capable of gating exposures to 100 ns or longer, with variable delay times relative to the laser pulse. This spectrometer covers 535–853 nm ( $105\text{--}7070~\text{cm}^{-1}$ Raman shift relative to the 532 nm green laser beam) with $12~\text{cm}^{-1}$ full-width at half-maximum peak resolution in the Raman fingerprint region. The BU electronics boards interface with the rover and control the instrument, returning data to the rover. Thermal systems maintain a warm temperature during cruise to Mars to avoid contamination on the optics, and cool the detectors during operations on Mars.Results obtained with the integrated instrument demonstrate its capabilities for LIBS, for which a library of 332 standards was developed. Examples of Raman and VISIR spectroscopy are shown, demonstrating clear mineral identification with both techniques. Luminescence spectra demonstrate the utility of having both spectral and temporal dimensions. Finally, RMI and microphone tests on the rover demonstrate the capabilities of these subsystems as well.
Corrosion tests were performed in the laboratory in order to assess the corrosion resistance of candidate materials used in urea hydrolysis equipment. The materials to be evaluated were exposed at 145 °C for 1000 h. Alloys 316L, 316L Mod., HR3C, Inconel 718, and TC4 were evaluated. Additionally, aluminide and chromate coatings applied to a 316L substrate were examined. After exposure, the mass changes in the test samples were measured by a discontinuous weighing method, and the morphologies, compositions, and phases of the corrosion products were analyzed using scanning electron microscopy, energy-dispersive spectroscopy, and x-ray diffraction. Results indicated that continuous pitting and dissolution corrosion were the main failure modes for 316L stainless steel. 316L Mod. and HR3C alloy showed better corrosion resistance than 316L due to their relatively high Cr contents, but HR3C exhibited a strong tendency toward intergranular corrosion. Inconel 718, TC4, and aluminide and chromate coating samples showed similar corrosion processes: only depositions formed by hydrothermal reactions were observed. Based on these results, a possible corrosion process in the urea hydrolysis environment was discussed for these candidate materials and questions to be clarified were proposed.
The Proton Improvement Project II (PIP II), situated at Fermilab, signifies a critical advancement in the realm of high-energy physics. PIP II, a linear accelerator renovation endeavor, aspires to double the output of the existing proton beam, reinforcing Fermilab’ s position as a vanguard in this field. The proton beam's creation involves a series of high-frequency cryomodules, necessitating environmental temperature arrays of magnets and vacuum pumps henceforth described as ‘Warm Units.’ The Warm Units include design features of : 1. insertion between the cryomodules, 2. multi-stage adjustments in six degrees of freedom to ensure precise beam alignment; 3. Natural frequency modes that avoid specified ranges. In adherence to Fermilab’ s stringent safety standards, comprehensive testing procedures are slated to validate the Warm Units' capacity to simultaneously achieve local alignment adjustments while averting low-frequency oscillation less than 15 Hertz. The testing regimen will scrutinize the Warm Units' alignment adjustment capabilities and their resilience against low-frequency oscillations, with an overarching objective of satisfying the Final Design Review criteria specific to the PIP II initiative. This project works to furnish technicians responsible for the assembly of Warm Units with a comprehensive guide for successful installation, concurrently documenting any requisite design modifications essential for achieving a real-world configuration.
Resonant plate testing is a shock test method that is frequently used to simulate pyroshock events in the laboratory. Recently, it was discovered that if the unit under test is installed at an off-center location, a tri-axial accelerometer would record a shock response in three directions and the resulting shock response spectra implied that the test may have qualified the component in three directions simultaneously. The purpose of this research project was to evaluate this idea of multi-axis shock testing to determine if it was truly a multi-axis shock environment and if such a test could be used as an equivalent component qualification test. A study was conducted using generic, additively manufactured components tested on a resonant plate, along with an investigation of plate motion to evaluate the component response to off- center plate excitation. The data obtained here along with the analytical simulations performed indicate that off-center resonant plate tests are actually not three-axis shock tests, but rather single axis shocks at an arbitrary angle dictated by the location of the unit under test on the plate. This conclusion is supported by the fact that only one vectored shock input is provided to the component in a resonant plate test. Thus, the output response is a coupled response of the transverse plate vibration and the rotational motion of the component on the plate. Additionally, a multi-axis shock test defined by three single axis test environments always results in a significant component over-test in one direction.
This report presents the results of monitoring conducted for water quality, water levels, and institutional controls in calendar year (CY) 2020 by the U.S. Department of Energy (DOE), Environmental Management (EM) Nevada Program’s Underground Test Area (UGTA) Activity at Corrective Action Unit (CAU) 98, Frenchman Flat (FF), at the Nevada National Security Site (NNSS), Nevada (Figure 1-1). This report also presents analytical laboratory results (including results of quality assurance/quality control samples, such as field duplicates [FDs]); and verification of use restrictions (URs), institutional controls, and water use. Groundwater samples were collected; water levels were measured; and well site surveillance was conducted in support of the Underground Test Area (UGTA) Closure Report for Corrective Action Unit 98: Frenchman Flat, Nevada National Security Site, Nevada (NNSA/NFO, 2016) and its ensuing Records of Technical Change (ROTCs).
The Consortium for Advanced Simulation of Light Water Reactors* is developing a collection of methods and software products known as VERA, the Virtual Environment for Reactor Applications. One component of the testing and validation plan for VERA is comparison of neutronics results to a set of continuous energy Monte Carlo solutions for a range of pressurized water reactor geometries using the SCALE component KENO-VI developed by Oak Ridge National Laboratory. Recent improvements in data, methods, and parallelism have enabled KENO, previously utilized predominately as a criticality safety code, to demonstrate excellent capability and performance for reactor physics applications. The highly detailed and rigorous KENO solutions provide a reliable nu-meric reference for VERAneutronics and also demonstrate the most accurate predictions achievable by modeling and simulations tools for comparison to operating plant data. This paper demonstrates the performance of KENO-VI for the Watts Bar Unit 1 Cycle 1 zero power physics tests, including reactor criticality, control rod worths, and isothermal temperature coefficients.
This report documents results from tracer tests in Smith Ranch Mining Unit 4.
The U.S. Department of Energy (DOE) Office of Legacy Management (LM) prepared this Closure Report for the subsurface Corrective Action Unit (CAU) 443 at the Central Nevada Test Area (CNTA), Nevada, Site. CNTA was the site of a 0.2- to 1-megaton underground nuclear test in 1968. Responsibility for the site’s environmental restoration was transferred from the DOE, National Nuclear Security Administration, Nevada Field Office to LM on October 1, 2006. The environmental restoration process and corrective action strategy for CAU 443 are conducted in accordance with the Federal Facility Agreement and Consent Order (FFACO 1996, as amended 2011) and all applicable Nevada Division of Environmental Protection (NDEP) policies and regulations. This Closure Report provides justification for closure of CAU 443 and provides a summary of completed closure activities; describes the selected corrective action alternative; provides an implementation plan for long-term monitoring with well network maintenance and approaches/policies for institutional controls (ICs); and presents the contaminant, compliance, and use-restriction boundaries for the site.
As part of the resumption of transient testing in the United States, multiple test vehicles are currently under design, which are ideally suited for achieving various test environments. Of these, the multi- static environment rodlet transient test apparatus (SERTTA) is the most mature design. The test vehicle is designed for testing up to four isolated specimens under a variety of conditions ranging from gas, steam, water, and liquid sodium. During proposed transient events such as reactivity initiated accidents (RIA) and loss of coolant accidents (LOCA) in reactors, prototypic environments dictate a wide range of thermal-hydraulic boundary conditions. The purpose of the this work is to provide the thermal hydraulic response of the Multi-SERTTA test vehicle subjected to fuel specimen energy depositions representative of pressurized water reactor (PWR) conditions. Calculations are performed for a RIA-type power pulse in a 10 cm long UO2-zircaloy rodlet immersed in a water environment in Multi-SERTTA. The relatively small volume available in the Multi-SERTTA causes the vessel pressure to be very sensitive to total energy deposition. The effects of total energy deposition and free gas volume in the pressure vessel are presented. The design provides additional flexibility of environment conditions through use of the expansion tank volume. The results show the influence of the vehicle geometric and safety constraints and provide indication of the expected thermal-hydraulic conditions relative to typical RIA transient events.