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At least 199 records · Page 11
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Imaging and Analysis of Insoluble Electrorefiner Material

Throughout pyroprocessing efforts at the Hot Fuel Examination Facility (HFEF), insoluble material has accumulated in the Electrorefiner (ER) vessel. The objective of this effort was to analyze the accumulated material to determine its origin. Material was removed from the ER salt bath and distilled to remove excess salt prior to performing analysis. Three samples were sent for chemical and isotopic analysis and underwent an ethyl acetate-bromine dissolution to segregate the oxide fraction from the metal fraction. Actinide concentrations were determined using a quadrupole–inductively coupled plasma–mass spectrometer (Q-ICP-MS). Three additional samples were sent for morphologic and elemental analysis by scanning electron microscopy (SEM) with Energy Dispersive X-ray (EDX) analysis at the Irradiated Materials Characterization Laboratory (IMCL). Analyses suggest that the material is primarily composed of UO2. with a small fraction of metal. This study draws no single conclusion as to the origin of the insoluble material in the ER. The particle sizes and morphologies observed in SEM micrographs indicate that the larger particles observed may be a result of introducing material to the ER that has not been completely reduced in Oxide Reduction (OR) operations, which precede electrorefining. Smaller particles may be due to reactions with oxygen and moisture present in HFEF. This research suggests that microscopic analysis of fuel particles before and after OR operations (including after distillation) as well as the uranium product collected on the cathode in the ER would increase understanding about particle morphology within the pyrochemical process.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2025

Conceptual Design of a Scaled Voloxidation Apparatus for Testing with Used Nuclear Fuel

This report details the conceptual design overview for Department of Energy (DOE) Level 2 milestone M2FT-25IN030101021 titled “Complete conceptual design of a scaled voloxidation apparatus for testing with used nuclear fuel.” Advanced voloxidation uses high temperature nitrogen dioxide (NO2) gas to oxidize uranium dioxide (UO2) material to triuanium octoxide (U3O8) and ultimately to uranium trioxide (UO3). After consideration of multiple available options and inputs, a rotating advanced voloxidation design was determined to be the best fit for the needs of a full-scale apparatus. The system, which will be deployed in hot cell 4 of the Analytical Research Laboratory (ARL), has been designed to meet the space constraints of the facility while still accommodating at least 100g of used nuclear fuel (UNF). The apparatus consists of three main unit operations, including the gas panel, the custom furnace with reaction vessel, and the liquid scrubber.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2026

ZiaCore Critical Experiment Demonstrates Key Technologies for Nuclear Energy Systems

ZiaCore is a LANL Laboratory Directed Research and Development (LDRD) project focused on developing and demonstrating key technologies for future nuclear energy systems. The project itself was split into three tasks: 1) Design of the ZiaCore Reactor, a UO2 fueled, graphite and zirconium-hydride (ZrH) moderated, heat pipe cooled micro-reactor 2) Development of the ZrH and heat pipes components 3) Performance of a critical experiment with a representative portion of the ZiaCore reactor incorporating the ZrH and heat pipes developed and made at LANL.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2026

Hydrated Metal and Metal-Nitrate Complexes in Water: Full Lanthanide(III) Series plus Miscellaneous Metal Ions

This is a dataset of hydrated metal complexes and metal–nitrate hydrated complexes intended for public use, reproducibility, and downstream structural analysis. A key feature is coverage across the full lanthanide(III) series (La–Lu), enabling systematic comparisons of coordination motifs and bonding trends across the entire lanthanide sequence. In addition to the lanthanides, the dataset also includes other metal ions such as UO2(VI), Fe(II), and Fe(III). The dataset provides optimized geometries for hydrated and nitrate-containing hydrated complexes, together with representative ab initio molecular dynamics (AIMD) trajectories saved in standard XYZ formats. The accompanying NWChem input decks enable reproduction of the reported calculations and provide a starting point for extending the simulations to related coordination environments. Computationally, DFT calculations employ the B3LYP functional with DFT-D3BJ dispersion corrections and a COSMO continuum solvent model (dielectric constant 78.4) to represent solvation beyond the explicitly treated first hydration shell. AIMD simulations are performed with the NWChem qmd module at 298 K, integrating nuclear motion with the velocity-Verlet algorithm and controlling temperature using a Nosé–Hoover thermostat. Trajectories are approximately 4.8 ps in length and are used primarily to assess short-time stability of candidate coordination motifs, including (for lanthanides) differences between 8- versus 9-water coordination and comparisons between nitrate-bound and nitrate-free hydrated complexes.

Dinpajooh, Mohammadhasan [Pacific Northwest Nation↗
DOE OSTI2021

Overview of Algorithms for Using Particle Morphology in Pre-Detonation Nuclear Forensics

A major goal in pre-detonation nuclear forensics is to infer the processing conditions and/or facility type that produced radiological material. This review paper focuses on analyses of particle size, shape, texture (“morphology”) signatures that could provide information on the provenance of interdicted materials. For example, uranium ore concentrates (UOC or yellowcake) include ammonium diuranate (ADU), ammonium uranyl carbonate (AUC), sodium diuranate (SDU), magnesium diuranate (MDU), and others, each prepared using different salts to precipitate U from solution. Once precipitated, UOCs are often dried and calcined to remove adsorbed water. The products can be allowed to react further, forming uranium oxides UO3, U3O8, or UO2 powders, whose surface morphology can be indicative of precipitation and/or calcination conditions used in their production. This review paper describes statistical issues and approaches in using quantitative analyses of measurements such as particle size and shape to infer production conditions. Statistical topics include multivariate t tests (Hotelling’s T 2 ), design of experiments, and several machine learning (ML) options including decision trees, learning vector quantization neural networks, mixture discriminant analysis, and approximate Bayesian computation (ABC). ABC is emphasized as an attractive option to include the effects of model uncertainty in the selected and fitted forward model used for inferring processing conditions.

98 NUCLEAR DISARMAMENT, SAFEGUARDS, AND PHYSICAL P↗
DOE OSTI2024

Microstructural and Oxidation Effects of Nb Additions to U3Si2

U3Si2 is a long term, accident-tolerant nuclear fuel candidate for light-water reactors because of its superior thermal conductivity and increased uranium density when compared to traditional uranium dioxide (UO2). While reducing internal thermal stresses and increasing efficiency, U3Si2 exhibits energetic oxidation during certain off-normal and accident scenarios, which include coolant or steam exposure. To mitigate this, Nb is investigated as an alloy constituent to enhance corrosion resistance and increase mechanical strength. The work presented investigates the response of Nb-alloyed U3Si2 to steam atmospheres. A thermogravimetric analysis is conducted in flowing steam to T > 1000 °C to assess oxidation resistance. The phase characterization of as-melted, thermally annealed and post-oxidation compositions with up to 12 vol% Nb by powder X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy is reported.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

Rare Earth Carbide (Nd-C and Ce-C) Synthesis and Characterization to Inform Phase Equilibrium in Advanced Nuclear Fuels

As advances are being made regarding the performance of nuclear fuels, uranium carbides, and composites, such as (U,Zr)C and UO2 + UCx, have recently gained significant interest for deployment in nuclear space propulsion and high temperature gas-cooled reactors, respectively. However, the phase equilibria of several fission products in carbide systems remain unknown and may impact the overall fuel performance, specifically for particle nuclear fuels that are designed for commercial nuclear energy. Furthermore, comprehensive thermodynamic data on Rare Earth (RE) carbides, such as the Nd-C and Ce-C binary systems, remain limited. Presented in this study are the synthesis methods and characterizations of several Nd-C and Ce-C compositions. The findings from this research provide insights on the stability of RE-C binaries that form in irradiated nuclear fuels and address a critical knowledge gap in the current state of thermodynamics for two key RE-C systems.

Cavazos, Steven J. (ORCID:0009000130329363)↗
DOE OSTI2023

Shinkolobweite, from the Shinkolobwe Mine, Democratic Republic of Congo: A New Mineral Containing Uranium in the Rare Pentavalent Oxidation State

ABSTRACT Shinkolobweite, Pb1.333[U5+O(OH)(UO2)5O4.67(OH)5.33](H2O)5, is a new lead uranyl oxide-hydroxide hydrate mineral containing hexavalent and pentavalent uranium from the Shinkolobwe mine, Democratic Republic of Congo. Crystals of shinkolobweite are dark reddish-brown prisms up to 0.5 mm in length, occurring on a matrix of massive uraninite associated with fourmarierite, rutherfordine, soddyite, and sklodowskite. Crystals are translucent with subadamantine luster and light bronze-yellow streak, are flattened on {010}, are elongated on [001], and exhibit the forms {100}, {010}, {101}, and . The mineral is non-fluorescent under both longwave and shortwave ultraviolet illumination. It has a Mohs hardness of ∼2 and exhibits brittle tenacity with perfect cleavage on {010}, imperfect cleavage on {100}, and even fracture. The calculated density is 5.853 g/cm3 based on the empirical formula. Electron probe microanalysis provided the empirical formula Pb1.290U6+4.876U5+1.166O27H16.633 based on 27 O apfu and U5+:U6+ determined by X-ray photoelectron spectroscopy. Shinkolobweite is orthorhombic, superspace group Pnnm(0b0)000, a = 14.4808(4), b = 7.0681(8), c = 11.9423(3) Å, V = 1222.32(15) Å3, modulation wave vector [0 1/3 0], and Z = 2. The structure was refined from 8959 reflections to a final R1 = 0.0736 for all reflections. Uranyl oxide-hydroxide sheets in shinkolobweite adopt the β-U3O8 topology and possess (3 + 1) commensurately modulated ordering that results from the long-range ordering of U5+ and U6+ in the sheet, as well as the position and occupancy of interlayer Pb2+ cations. Observations of a topological transition between α-U3O8 and β-U3O8 type sheets in shinkolobweite supplements our understanding of U5+ mineral oxidation and stability.

Mineralogy↗
DOE OSTI2026

RU Net for Automatic Characterization of TRISO Fuel Cross Sections

TRistructural ISOtropic (TRISO) particle fuel is a type of nuclear fuel known for its high-temperature and high-burnup performance. Each sub-millimeter diameter TRISO particle consists of uranium-oxycarbide (UCO) or UO2 fuel kernel, coated with buffer, inner pyrolytic carbon (IPyC), silicon carbide (SiC), and outer pyrolytic carbon (OPyC) layers. The SiC layer acts as the main containment barrier for the TRISO particle to retain the fission products, while the IPyC and OPyC layers provide additional barriers to the release of fission products, especially fission gases. During irradiation, phenomena like kernel swelling, buffer densification, and IPyC fracture may impact fuel performance. Post-irradiation microscopy on entire compact cross sections or samples of individual particles deconsolidated from compacts is often used to identify these irradiation-induced changes in morphology. However, each fuel compact generally contains thousands of TRISO particles. To get statistical information on these phenomena, it is cumbersome work if done manually. For example, to get information about swelling/densification behaviors of different layers or kernels after irradiation, researchers previously manually measured the perimeter of each TRISO layer in hundreds of particles after four rounds of iterative grinding and polishing encompassing more than 2000 cross-section images for a total of four fuel compacts. To attempt to reduce the subjectivity inherent in that process and accelerate data analysis, we conducted a study on the automatic TRISO layer segmentation on cross-sectional microscopic images using Convolutional Neural Networks (CNNs). CNNs are a class of machine learning algorithms specifically designed for processing structured grid data that have gained popularity in recent years due to their remarkable performance in various computer vision tasks, including image classification, object detection, and image segmentation. In this research, we have generated the large irradiated TRISO layer dataset with more than 2000 cross-section TRISO microscopic images and the corresponding annotated images. Based on these annotated images, we have employed different CNNs for automatic segmentation of different TRISO layers. These include RU-Net (developed in this study), as well as three existing architectures: U-Net, Residual Network (ResNet), and Attention U-Net. The preliminary results show that the model based on RU-Net has the best performance in terms of intersection-over-union (IoU). Through the aid of these CNN models, we can expedite the analysis of TRISO particle cross-sections, significantly reducing the manual labor involved and improving the objectivity of the segmentation results.

Convolutional Neural Networks↗
DOE OSTI2019

Initial Application of TSUNAMI for Validation of Advanced Fuel Systems

A number of advanced reactor concepts and accident-tolerant fuels (ATFs) are under development or in the initial stages of deployment and testing in the nuclear power industry. Many of these concepts incorporate chemical or material forms that have not traditionally been used in the nuclear industry and may present challenges for nuclear criticality safety validation. Sensitivity/uncertainty methods are ideally suited for assessing the applicability of existing critical experiments to these potentially challenging applications. This paper presents two case studies recently completed at Oak Ridge National Laboratory (ORNL) which investigated the use of the TSUNAMI tools within the SCALE code system to perform such assessments.Many advanced reactor concepts include uranium enrichments above 5 wt% 235U but below the 20 wt% limit of low-enriched uranium (LEU). This material, referred to as high assay LEU (HA-LEU), poses difficulties across the entire infrastructure of nuclear power, including enrichment, transportation, fabrication, and storage. A potentially representative transportation package was selected to perform a criticality safety validation assessment for UF6 containing HA-LEU. Sensitivity data were generated using the TSUNAMI-3D sequence, and an assessment of the applicability of a range of critical experiments was performed using the TSUNAMI-IP tool. The critical experiments were drawn from the set of available sensitivity data files distributed with the International Criticality Safety Benchmark Evaluation Project (ICSBEP) Handbook. The results indicate that a sufficient number of available experiments may be available to perform validations for these systems.Many different cladding materials and fuel dopants are included in ATFs to mitigate the consequences of a loss of coolant accident. Some of these systems have already been fabricated and introduced as lead test assemblies in commercial reactors, while others are still being developed. Several concepts were considered for pressurized-water reactors (PWRs) and boiling-water reactors (BWRs) in comparison to the current Zircaloy and UO2 fuel system. In most of these cases, the ATF materials did not significantly impact the number of applicable experiments for validation. Some fuel and cladding materials were identified, however, which may reduce the number of available experiments and which will increase the nuclear data–induced uncertainty in neutron multiplication.

Marshall, William (B.J.)↗
DOE OSTI2019

Reduction-oxidation of actinides extraction process (ROANEX) for used nuclear fuel recycling

The invention relates to the ROANEX method, which extracts actinides from used nuclear fuel in a single purification cycle. The used nuclear fuel contains actinides, U, Am, Pu, Np. and Cm, and fission products, Cs, Sr and Tc. The fission products are separated first from the used nuclear fuel. The actinides are reduced to their lowest oxidation states and then oxidized to their highest oxidations states. Uranium, Pu and Np move to an organic phase solution and Am and Cm move to a nitrate solution. Uranium, Pu, and Np are stripped from the organic phase solution, and then treated with an oxalic acid to form a precipitate. Americium and Cm are treated with a potassium carbonate solution and Am precipitates. Actinides Am, U, Pu, and Np precipitates are heated in an oven and then blended together to form a mixed oxide fuel of UO2, PuO2, NpO2 and AmO2.

Riddle, Catherine Lynn↗
DOE OSTI2019

Post-irradiation Examinations of Accident Tolerant Fuel Candidates with Iron-alloy Cladding

A collaborative effort of the Advanced Fuels Campaign together with industry consortia is focused on the development of enhanced Accident Tolerant Fuels (ATF) for Light Water Reactors (LWRs). The scoping studies, referred to as ATF 1 irradiations, are being performed in the Advanced Test Reactor of Idaho National Laboratory using drop-in style irradiations. The Post Irradiation Examinations (PIEs) of ATF-1 began in 2017 and continued in 2019. This report describes the results of examinations on ATF-1 irradiations designed to test the performance of iron-based cladding. Two rodlets with commercial iron-based cladding and UO2 pellets have been irradiated to low burnup (i.e., < 20 GWd/tHM). The first rodlet had an Alloy33® cladding, while the other had a Kanthal APMT® cladding. The performed PIEs were focused on the determination of fuel microstructure, evaluation of fuel cladding interaction and irradiation-induced variations of cladding mechanical properties. For both rodlets, no significant changes in the cladding hardness were measured, and the cladding hoop strain remained limited. Gamma tomography revealed no Cs axial migration as expected for LWR fuel, but significant cesium radial migration, which was induced by thermal migration consequent to high irradiation temperatures compared to standard LWR irradiation temperatures. Microstructure analyses revealed formation of secondary phases along the pellet rim of samples from both rodlets. No wastage or extensive chemical interaction between the fuel and the internal wall of the cladding was observed, suggesting that the secondary phases accumulated at the pellet rim might be due to formation of Cs-U-O compounds. However, further advanced PIEs are necessary to confirm this hypothesis.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

EFFICIENT SURROGATE FOR LOW ENERGY DAMAGE EFFECTS IN POLYATOMIC MATERIALS

We present an efficient surrogate for binary-collision Monte-Carlo (BCMC) calculations in polyatomic materials for low ion energies based on Parkin and Coulter’s net displacement function. Most of BCMC’s execution time is spent on the low energy tail of cascades when recoils’ residual travel distance is small compared to the desired resolution of the damage calculation. We propose to curtail an ions’ random walk if its energy reduces below a threshold Et and locally deposit an estimate of the expected number of defects it creates; the estimate of the number of defects is obtained from Parkin and Coulter’s net displacement functions. We find that results obtained with the BCMC code MyTRIM with and without truncation of the random walks compare well for large energy thresholds Et > 5 keV. For Et = 5 keV larger discrepancies are observed because of large differences between the net displacement function and MyTRIM for very low energy recoils. Future work will investigate and resolve this discrepancy. The energy threshold should be chosen so that ions’ average distance to next nuclear scattering is small compared to the desired resolution. A reduction of execution time of damage cascades by over 90 % is observed for an energy threshold of Et = 5 keV and a 1 MeV Xe-135 primary impinging on UO2. The desired application of this surrogate model are coupled FEM-BCMC calculations with varying compositions where net displacement functions are tabulated by composition. For reducing the number of required net displacement functions, derivatives of the net displacement function with respect to number fraction are computed.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2019

EFFICIENT SURROGATE FOR LOW ENERGY DAMAGE EFFECTS IN POLYATOMIC MATERIALS

We present an efficient surrogate for binary-collision Monte-Carlo (BCMC) calculations in polyatomic materials for low ion energies based on Parkin and Coulter’s net displace- ment function. Most of BCMC’s execution time is spent on the low energy tail of cascades when recoils’ residual travel distance is small compared to the desired resolution of the damage calculation. We propose to curtail an ions’ random walk if its energy reduces below a threshold Et and locally deposit an estimate of the expected number of defects it creates; the estimate of the number of defects is obtained from Parkin and Coulter’s net displacement functions. We find that results obtained with the BCMC code MyTRIM with and without truncation of the random walks compare well for large energy thresholds Et > 5 keV. For Et = 5 keV larger discrepancies are observed because of large differ- ences between the net displacement function and MyTRIM for very low energy recoils. Future work will investigate and resolve this discrepancy. The energy threshold should be chosen so that ions’ average distance to next nuclear scattering is small compared to the desired resolution. A reduction of execution time of damage cascades by over 90 % is observed for an energy threshold of Et = 5 keV and a 1 MeV Xe-135 primary impinging on UO2. The desired application of this surrogate model are coupled FEM-BCMC cal- culations with varying compositions where net displacement functions are tabulated by composition. For reducing the number of required net displacement functions, derivatives of the net displacement function with respect to number fraction are computed.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2020

Dynamic System Scaling Applied to Zr-4 Cladding under RIA Conditions

The research and development lifecycle for new fuel designs currently has an ideal 20-25 year timeline. Efforts are currrently underway to accelerate fuel design and development using high performance fuel modeling codes and reduced scale experiments with new instrumentation techniques. However current tools available require a full scale prototype to be designed and tested for fuel qualification. The thermal-hydraulics community has leveraged scaling methodologies to use reduced scale integral effect test facilities (Westinghouse AP600/1000, NuScale Power Module) in lieu of building full scale prototypes for reactor design certification. Dynamic System Scaling (DSS) is a recent development to scaling methodologies that enable the tracking and quantification of dynamic scaling distortions experienced throughout a transient. Recent TREAT experiments performed reactivity initiated accident (RIA) pulses on UO2 fuel rodlets in Zr-4 cladding and were accompanied by BISON predictions for the cladding temperature. DSS is applied to pyrometer data of outer cladding temperatures and two BISON predictions after peak cladding temperature has been reached. One BISON case uses a constant gap conductance value between the fuel and cladding and the other using a conventional gap conductance model. Results from the DSS analysis show that there is good agreement between both BISON predictions and the experimental data and that there is not a significant distortion seen between using either gap conductance model.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Advanced Microscopy Report on UCO Fuel Kernels from Selected AGR-1 and AGR-2 Experiments

A variety of neutron irradiation experiments were completed at Idaho National Laboratory (INL) on tristructural isotropic (TRISO) coated particles contained in a graphitic matrix as part of the Advanced Gas Reactor (AGR) fuel development and qualification program. Although the initial advanced microscopy and microanalysis studies on AGR-1 particles focused predominantly on the SiC layer?s role as the main fission-product containment, studies were further expanded to evaluate UCO kernels of selected AGR-1 and AGR-2 coated particles. Fuel kernels tested in the AGR-1 and AGR-2 experiments is composed of a mixture of UO2 and UC, with a nominal as-fabricated stoichiometry of UO1.37 C0.35 and UO1.43 C0.39, respectively. These as-fabricated kernel-stoichiometry values are determined at the completion of kernel fabrication and do not account for any changes that will occur during the subsequent coating and compacting processes.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

AGR-2 TRISO Fuel Post-Irradiation Examination Final Report

An array of post-irradiation exams and experiments were employed to assess the irradiation performance and high-temperature behavior of AGR-2 UCO TRISO fuel produced in an engineering-scale coater. Work was also conducted on UO2 TRISO fuel produced for comparison with the AGR UCO fuel. Emphases we replaced on enumerating the frequency of SiC layer failures (failure of the SiC layer with at least one PyC layer remaining intact) and TRISO failures (failure of all three dense layers) and evaluating the retention of key fission products within the fuel. Examinations of the fuel kernel and coating morphologies were used to understand the features typical of normal intact fuel, degraded or failed fuel, and mechanisms of degradation. Radiochemical analyses were used to determine their retention within the fuel. The results confirm excellent performance of the fuel that exceeds historical HTGR design requirements with significant margin.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗