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At least 199 records · Page 11

Large Eddy Simulation of Heat Transfer Over In-Line Flat-Tube Array in Laminar and Turbulent Flows

This study presents a transient three-dimensional numerical study on fluid flow and heat transfer of flat-tube array using large eddy simulation (LES) covering both laminar and turbulent flow regimes. The simulations were performed in a rectangular region containing only one tube with periodic conditions specified on all boundaries. A staggered flat-plate array was first studied, and an existing solution was used for validation purpose. The numerical models were then applied to an in-line array composed of flat tubes with an aspect ratio of 0.25 and fixed tube spacings. By varying the in-flow velocity, the tube array was studied over a wide range of Reynolds number (600–12000). Temperature, velocity, and turbulent kinetic energy distributions as well as the interactions between them are presented and analyzed. Furthermore, the local heat transfer rate was analyzed along the various parts of the tube (leading edge, flat-top and wake or trailing-edge regions). Heat transfer correlation for each region of the tube and the entire tube array is proposed..

Taghizadeh, Salar↗

SU-F-T-24: Impact of Source Position and Dose Distribution Due to Curvature of HDR Transfer Tubes

Purpose: Brachytherapy is a highly targeted from of radiotherapy. While this may lead to ideal dose distributions on the treatment planning system, a small error in source location can lead to change in the dose distribution. The purpose of this study is to quantify the impact on source position error due to curvature of the transfer tubes and the impact this may have on the dose distribution. Methods: Since the source travels along the midline of the tube, an estimate of the positioning error for various angles of curvature was determined using geometric properties of the tube. Based on the range of values a specific shift was chosen to alter the treatment plans for a number of cervical cancer patients who had undergone HDR brachytherapy boost using tandem and ovoids. Impact of dose to target and organs at risk were determined and checked against guidelines outlined by radiation oncologist. Results: The estimate of the positioning error was 2mm short of the expected position (the curved tube can only cause the source to not reach as far as with a flat tube). Quantitative impact on the dose distribution is still in the process of being analyzed. Conclusion: The accepted positioning tolerance for the source position of a HDR brachytherapy unit is plus or minus 1mm. If there is an additional 2mm discrepancy due to tube curvature, this can result in a source being 1mm to 3mm short of the expected location. While we do always attempt to keep the tubes straight, in some cases such as with tandem and ovoids, the tandem connector does not extend as far out from the patient so the ovoid tubes always contain some degree of curvature. The dose impact of this may be significant.

60 APPLIED LIFE SCIENCES↗

Measurement of Passive Uptake Rates for Volatile Organic Compounds on Commercial Thermal Desorption Tubes and the Effect of Ozone on Sampling

Diffusive or passive sampling methods using commercially filled axial-sampling thermal desorption tubes are widely used for measuring volatile organic compounds (VOCs) in air. The passive sampling method provides a robust, cost effective way to measure air quality with time-averaged concentrations spanning up to a week or more. Sampling rates for VOCs can be calculated using tube geometry and Fick’s Law for ideal diffusion behavior or measured experimentally. There is evidence that uptake rates deviate from ideal and may not be constant over time. Therefore, experimentally measured sampling rates are preferred. In this project, a calibration chamber with a continuous stirred tank reactor design and constant VOC source was combined with active sampling to generate a controlled dynamic calibration environment for passive samplers. The chamber air was augmented with a continuous source of 45 VOCs ranging from pentane to diethyl phthalate representing a variety of chemical classes and physiochemical properties. Both passive and active samples were collected on commercially filled Tenax TA thermal desorption tubes over an 11-day period and used to calculate passive sampling rates. A second experiment was designed to determine the impact of ozone on passive sampling by using the calibration chamber to passively load five terpenes on a set of Tenax tubes and then exposing the tubes to different ozone environments with and without ozone scrubbers attached to the tube inlet. During the sampling rate experiment, the measured diffusive uptake was constant for up to seven days for most of the VOCs tested but deviated from linearity for some of the more volatile compounds between seven and eleven days. In the ozone experiment, both exposed and unexposed tubes showed a similar decline in terpene mass over time indicating back diffusion when uncapped tubes were transferred to a clean environment but there was no indication of significant loss by ozone reaction.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Confined Tube Crimp Using Portable Hand Tools

The Lawrence Radiation Laboratory developed handheld tools that crimp a 1/16 inch OD tube, forming a leak tight seal1 (see Figure 1). The leak tight seal forms by confining the 1/16 inch OD tubing inside a die while applying crimp pressure. Under confined pressure, the tube walls weld at the crimp. The purpose of this study was to determine conditions for fabricating a leak tight tube weld. The equipment was used on a trial-and-error basis, changing the conditions after each attempt until successful welds were fabricated. To better confine the tube, the die faces were polished. Polishing removed a few thousandths of an inch from the die face, resulting in a tighter grip on the tubing wall. Using detergent in an ultrasonic bath, the tubing was cleaned. Also, the time under crimp pressure was increased to 30 seconds. With these modifications, acceptable cold welds were fabricated. After setting the conditions for an acceptable cold weld, the tube was TIG welded across the crimped face.

42 ENGINEERING↗

Determination of He and D permeability of neutron-irradiated SiC tubes to examine the potential for release due to micro-cracking

Driven by the need to enlarge the safety margins of light water reactors in both design-basis and beyond-design-basis accident scenarios, the research and development of accident-tolerant fuel (ATF) has become an importance topic in the nuclear engineering and materials community. Continuous SiC fiber-reinforced SiC matrix ceramic composites are under consideration as a replacement for traditional zirconium alloy cladding owing to their high-temperature stability, chemical inertness, and exceptional irradiation resistance. Among the key technical feasibility issues, potential failure of the fission product containment due to probabilistic penetrating cracking has been identified as one of the two most critical feasibility issues, together with the radiolysisassisted hydrothermal corrosion of SiC. The experimental capability to evaluate the hermeticity of SiC-based claddings is an urgent need. In this report, we present the development of a comprehensive permeation testing station established in the Low Activation Materials Development and Analysis laboratory at Oak Ridge National Laboratory. Preliminary results for the hermeticity evaluation of un-irradiated monolithic SiC tubes, uncoated and coated SiC/SiC composite tubes, and neutron-irradiated monolithic SiC tubes at room temperature are exhibited. The results indicate that this new permeation testing station is capable of evaluating the hermeticity of SiC-based tubes by determining the helium and deuterium permeation flux as a function of gas pressure at a high resolution of 8.07 x 10 -12 atm-cc/s for helium and 2.83 x 10 -12 atm-cc/s for deuterium, respectively. The detection limit of this system is sufficient to evaluate the maximum allowable helium leakage rate of lab-scale tubular samples, which is linearly extrapolated from the evaluation standard used for a commercial as-manufactured light water reactor fuel rod at room temperature. The un-irradiated monolithic SiC tube is hermetic, as is manifested by the un-detectable deuterium permeation flux at various feeding gas pressures. A large helium leakage rate was detected for the uncoated SiC/SiC composite tube exposed to atmosphere, indicating it is inherently not hermetic. The hermeticity of coated SiC/SiC composite tubes is strongly dependent on the coating materials and the preparation of the substrate SiC/SiC composite samples. To simulate the practical application environment, monolithic CVD SiC tubes were exposed to neutron irradiation at the High Flux Isotope Reactor under high heat flux from the internal surface to the external surface. Although finite element analysis and resonant ultrasound spectroscopy measurement indicated that the combined neutron irradiation and high heat flux gave rise to a high probability of cracking within the sample, the hermeticity evaluation of the tested sample still exhibited gas tightness, emphasizing that SiC cracking is inherently a statistical phenomenon. The developed permeation testing station is capable of measuring the gas permeation flux in the range of interest with full confidence based on the presented results. It is considered a critical pre- /post-irradiation examination technique to characterize SiC-based cladding materials in asreceived and irradiated states to aid the research and development of ATF.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Coiled Tube Gas Heaters For Nuclear Gas-Brayton Power Conversion

This project developed an alternative design for heat exchangers for application to heating supercritical carbon dioxide (S-CO 2 ) or air for power conversion. We have identified an annular coiled tube bundle configuration–where hot sodium enters tubes from multiple vertical inlet manifold pipes, flows in a spiral pattern radially inward and downward, and then exits into an equal number of vertical outlet manifold pipes–as a potentially attractive option. The S-CO 2 gas or air flows radially outward through the tube bundle. Coiled tube gas heaters (CTGHs) are expected to have excellent thermal shock, long-term thermal creep, in-service inspection, and reparability characteristics, compared to alternative options. CTGHs have significant commonality with modern nuclear steam generators. Extensive experience exists with the design, manufacture, operation, in-service inspection and maintenance of nuclear steam generators. The U.S. Nuclear Regulatory Commission also has extensive experience with regulatory guidance documented in NUREG 0800. CTGHs leverage this experience and manufacturing capability. The most important difference between steam generators and gas-Brayton cycles such as the S-CO 2 cycle is that the heat exchangers must operate with counter flow with high effectiveness to minimize the pinch-point temperature difference between the hot liquid coolant and the heated gas. S-CO 2 -cycle gas heaters also operate at sufficiently elevated temperatures that time dependent creep is important and allowable stresses are relatively low. Designing heat exchangers to operate in this regime requires configurations that minimize stresses and stress concentrations. The cylindrical tubes and cylindrical manifold pipes used in CTGHs are particularly effective geometries. The first major goal of this research project was to develop and experimentally validate a detailed, 3-D multi-phase (gas-solid-liquid) heat transport model for CTGHs, using methods similar to earlier UCB multi-scale models for PCHEs, which will enable optimization of CTGH designs with respect to the number of manifold pipes, S-CO 2 and sodium circulating power, and other design parameters. CTGHs are relatively novel because the tubes loaded in compression as well as the manifold pipes which form the tube sheets. The second major goal of the experimental and modeling effort was to optimize the assembly and heat treatment of the tube-to-tubesheet joints, using a novel tapered joint configuration, and to develop diffusion-bonded joints with high shear strength and creep resistance, as has been done in other applications for tapered plugs. The project would also conduct creep testing of these tubesheet joints in pressurized furnaces under prototypical conditions of stress and temperature, however this was not feasible due to numerous hinderances. Detailed microstructural investigations was conducted on the diffusion bond interface, while the bond strength was evaluated by tensile testing. The mechanical testing quantified the overall strength of the bond and measured the pull out force as well as long term behavior, which complemented the microstructural analysis and gave a complete understanding of the diffusion bond.

30 DIRECT ENERGY CONVERSION↗

Tensile Strength and Steam Oxidation Resistance of ODS FeCrAl Sheet and Tubes

ORNL is developing advanced low-Cr oxide dispersion strengthened (ODS) FeCrAlY alloys for accident tolerant fuel cladding, and this report describes the fabrication and characterization of a new ODS FeCrAlYZr (CrAZY) tube. This CrAZY tube was produced by successive steps of pilgering and annealing, in collaboration with a Japanese tube manufacturer. Very fine, elongated sub-grain structure in the as-received tube was consistent with the fine sub-grain structure observed for CrAZY foils fabricated by cold rolling at ORNL and led to very high tensile strength at room temperature. The elongated grain structure along the pilgering direction resulted in lower ductility in the hoop direction compared to the ductility along the tube. Similar anisotropic tensile behavior was also observed for the CrAZY foil with very limited ductility perpendicular to the rolling direction. The foil and tube were heat treated in the 850- 1100ºC range to reduce the residual stress. Recrystallization was observed at temperature as low as 900ºC, with an increasing number of recrystallized grains with increasing temperature. Exposure for 1h at 900ºC resulted in a significant improvement of the foil and tube, with a moderate decrease of strength. Atom probe tomographic analysis revealed the presence of many nano oxide precipitates but also areas with fewer precipitates due to the relatively high extrusion temperature (1100ºC). Finally, the CrAZY tube showed good oxidation resistance in steam at temperature up to 1400ºC.

36 MATERIALS SCIENCE↗

A Lizard-inspired Tube Inspector (LTI) Robot

This final report summarizes the research findings of the current project. This project is a collaboration between New Mexico State University (NMSU) as a lead (Recipient) and Arizona State University (ASU) as a Co-Recipient. Tubular structures are common components of boilers and heat exchangers in power plants. Over time, these components may suffer corrosion, cracks, and stress-corrosion cracks in either the body or the welded connections. A single tube leakage can cause an outage of several weeks. Regular inspection is a key safety factor when ensuring that power plants are maintained in reliable, operational condition. This inspection, however, is challenging, time-consuming, and in many cases impossible due to accessibility issues and safety concerns. Recent developments in robotic-based inspection can offer a great solution. Hard-to-reach places can be inspected without overhauling the unit, saving time and cost. Although several robots have been designed and implemented successfully for inspecting power plant components, in particular tubular structures, their mobility and flexibility are limited. Most of these robots use wheels for mobility which reduces their maneuverability of these robots. Moreover, they usually use magnets to attach to tubes which will not work on tubes with non-ferromagnetic materials. These robots usually carry measurement tools for a particular non-destructive testing (NDT) method such as ultrasound testing (UT) that requires a couplant to perform a point-by-point (scanning) inspection of the tubular structure. In this project, we developed a versatile lizard-inspired tube inspector (LTI) robot with embedded inspection sensing components for tube inspection which removes the need for point-by-point scanning of tube surface for crack and corrosion detection. Inspired by a “lizard”, the novelty of the current project is the integration of couplant-free ultrasound sensing and transmission, advanced data-driven defect detection and imaging, and friction-based mechanical mobility components in a single robot to eliminate a need for smooth surfaces and simple geometry for mobility and scanning. The LTI robot could replace the wheel-based approach with friction-based mobility to significantly increase the flexibility and maneuverability of the robot. The LTI robot can get into a power plant unit, such as a boiler, from a small area allowing it to access a component of interest for inspection (e.g., move on OD, curved and flat surfaces, non-ferromagnetic or ferromagnetic materials, and tubes with rough surfaces and complex geometries). Additionally, an advanced data-driven method using ultrasound data was pioneered to allow the robot to detect defects in the entire area between the robot’s multi-functional mobility system (grippers). Integrating a couplant-free ultrasound sensing in the robot’s grippers as well as using advanced data-driven methods allowed the LTI to detect defects in the entire cross-section of a tube using its grippers when stationary and when mobile.

20 FOSSIL-FUELED POWER PLANTS↗

Quality Optimization of Commercial FeCrAl Tube Production

The objectives of this report are to summarize the various process parameters and conditions that trigger premature failures during the production steps for Generation II ATF FeCrAl seamless tubes in commercially available manufacturing processes, and to suggest optimized processing routes and parameters to improve the quality and the material yield of commercial tube production. The production process steps include (1) the heat production process, (2) the master bar production process, and (3) the tube reduction process. For heat production, not only chemical composition control but also elimination of solidification defects in the vacuum induction–melted ingot are key. A hot-isostatic press helped in reducing and eliminating the internal, preexisting cracks in the ingot, which could be a source of premature failure (e.g., crack initiation from oxide particles) in the latter part of the tube production process. The master bars were produced by a hot-extrusion process. The area reduction ratio and the extrusion temperature are key to controlling the quality of the master bars and the grain structure. Because of the limited deformation ability of FeCrAl alloys, especially at ambient temperatures, a controlled, uniform grain structure with relatively small grains (<100 µm) is required at the beginning of the tube reduction process. Furthermore, a relatively small amount of area reduction per pass, combined with controlled inter-pass annealing, is important to achieve a reduction in failure events, a highly uniform wall thickness, concentricity, and a high-quality surface finish. Based on the knowledge obtained regarding process conditions, FeCrAl tube production with optimized process parameters is currently in progress. A portion of the final tube inventory was delivered in late June 2017. Cross-sectional microstructural characterization was completed for screening the quality of as-received tubes.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Measurements of delays of gas-phase compounds in a wide variety of tubing materials due to gas–wall interactions

Abstract. Losses of gas-phase compounds or delays on their transfer through tubing are important for atmospheric measurements and also provide a method to characterize and quantify gas–surface interactions. Here we expand recent results by comparing different types of Teflon and other polymer tubing, as well as glass, uncoated and coated stainless steel and aluminum, and other tubing materials by measuring the response to step increases and decreases in organic compound concentrations. All polymeric tubings showed absorptive partitioning behavior with no dependence on humidity or concentration, with PFA Teflon tubing performing best in our tests. Glass and uncoated and coated metal tubing showed very different phenomenology due to adsorptive partitioning to a finite number of surface sites. Strong dependencies on compound concentration, mixture composition, functional groups, humidity, and memory effects were observed for glass and uncoated and coated metals, which (except for Silonite-coated stainless steel) also always caused longer delays than Teflon for the compounds and concentrations tested. Delays for glass and uncoated and coated metal tubing were exacerbated at low relative humidity but reduced for RH >20 %. We find that conductive PFA and Silonite tubing perform best among the materials tested for gas-plus-particle sampling lines, combining reduced gas-phase delays with good particle transmission.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Environmental test report for the WX-32335 SEC camera tube

The environmental testing activity on the WX-32335 was carried out to determine if this tube type could withstand the environmental requirements established for the International Ultraviolet Explorer (IUE) camera tube (WX-32224). The results of the tests led to the following conclusions: (1) The WX-32335 as processed with a CsTe photocathode surface can withstand the temperature extremes established for the IUE camera tube without damage to the photocathode surface or without introducing background signal in the tube after one hour of dark integration. (2) The WX-32335 built with a WX-32224 type target support structure can withstand the sinusoidal vibration requirements established for the IUE camera tube. (3) Although the vibration test of the WX-32335 type tubes built with the flat target ring structure could not be completed, there was no indication that these tubes could not withstand the sinusoidal vibration requirements established for the IUE camera tube.

Malanoski, R. J.↗

Wave propagation in intense flux tubes

The nature of nonadiabatic wave propagation in a slender magnetic flux tube is explored. The results of the theory are compared with the observations of Giovanelli et al. (1978), and found to be in general agreement. Those observations, of tubes in the photosphere-chromosphere, show outwardly propagating waves, with periods of 300 s, which take some 19 s to propagate from one level of line formation to another level higher in the atmosphere. In sharp contrast to this, is the time of 7 s for a similar disturbance outside the tube to propagate between the same two levels of line formation, estimated to be some 600 km apart in the field-free atmosphere. It is argued that the sharply contrasting propagation times for the tube and its environment is principally due to the elasticity of the tube and its subsequent propensity for propagation. A nonadiabatic disturbance may be essentially propagating within the tube but essentially nonpropagating outside, with considerably slower phase speeds thus arising inside the tube. The theory suggests that the observed disturbances are nonadiabatic, acoustic-gravity waves channelled along a magnetic flux tube and modulated by external pressure variations.

Roberts, B.↗

Alining Heat-Exchanger Tubes for Assembly

Simple support method makes costly jigs and fixtures unnecessary. "Dummy" tubes installed at regular intervals to support "real" tubes before real tubes installed, filled with Cerrobend (or equivalent) material, metallic substance with low melting point, makes dummy tubes rigid so they brace real tubes as installed. When all available spaces for real tubes filled, dummy tubes removed and replaced with real tubes.

Benson, K. A.↗

Analytical study of graphite-epoxy tube response to thermal loads

The thermally-induced stresses and deformations in graphite-epoxy tubes with aluminum foil bonded to both inner and outer surfaces, and to the outer surface only are computed. Tubes fabricated from three material systems, T300/934, P75s/934, and P75s/BP907, and having a 1 inch inner radius and a lamination sequence of (+15/0 + or - 10/0)sub s are studied. Radial, axial, and circumferential stresses in the various layers of the tube, in the foil, and in the adhesive bonding the foil to the tubes are computed using an elasticity solution. The results indicate that the coatings have no detrimental effect on the stress state in the tube, particularly those stresses that lead to microcracking. The addition of the aluminum foil does, however, significantly influence the axial expansion of the T300/934 tube, the tube with the softer graphite fibers. The addition of foil can change the sign of the axial coefficient of thermal expansion. Twist tendencies of the tubes are only slightly affected by the addition of the coatings, but are of second order compared to the axial response.

Knott, Tamara W.↗

Finding and utilizing lunar lava tubes

Horz describes the evidence for lava tubes associated with rills in lunar photoimaging. These tubes have terrestrial counterparts as described by Billings, et al., and Gillet. The widths of these tubes range from 10s to 100s of meters. Their roof thickness are at least 0.125 to 0.25 times their widths and stand unsupported on the Moon. To confine one atmosphere of internal pressure, static roof thickness must be at least 16 m. Favorable locations of lava tubes may be surveyed using roving gravity meters on Doodle Bugs, which consist of platforms containing equipment for communication with Earth-based control stations. The stable -20 C temperature of the lava tubes should provide a workable habitat environment. The greater than 16 m of basalt in the roof should give adequate radiation and impact protection. Typically, after clearing entries and grading ramps, habitats might be placed in tubes and inflated. Later, larger habitats might be built by enclosing tube sections with compacted-regolith dams. The interior can then be sealed to hold an atmosphere. The huge lava tubes inferred from the photographs are capable of providing habitats hundreds of meters wide, in lengths of kilometers.

Kuck, David L.↗

The influence of gas velocity on surface heat pumping for the orifice pulse tube refrigerator

The basic pulse tube refrigerator produces cooling by a mechanism known as surface heat pumping. Cyclical compression and expansion of a gas within an enclosed tube produces large temperature gradients. The purpose of the tube is to act as 'nodal regenerator'. Heat is stored at node positions along the tube wall and is transported between nodes by moving gas parcels. This process gives rise to refrigeration, with hot temperatures at the closed end and cold temperatures at the open end. Unfortunately, much of the available refrigeration is not realized because the closed end of the basic pulse tube restricts gas movement - gas at the extreme temperatures does not come in contact with the heat exchangers. The orifice pulse tube overcomes this limitation by using a valve and surge volume assembly at the warm, closed end. This allows for a residual gas velocity to remain present during the heat transfer process, thereby permitting more gas to exchange heat at the heat exchangers. This paper describes the pulse tube as a nodal regenerator and the effect residual gas velocity has on the heat transfer mechanism of the orifice pulse tube.

Lee, J. M.↗

Dynamics of flux tubes in accretion disks

The study of magnetized plasmas in astrophysics is complicated by a number of factors, not the least of which is that in considering magnetic fields in stars or accretion disks, we are considering plasmas with densities well above those we can study in the laboratory. In particular, whereas laboratory plasmas are dominated by the confining magnetic field pressure, stars, and probably accretion disks, have magnetic fields whose beta (ratio of gas pressure to magnetic field pressure) is much greater than 1. Observations of the Sun suggest that under such circumstances the magnetic field breaks apart into discrete flux tubes with a small filling factor. On the other hand, theoretical treatments of MHD turbulence in high-beta plasmas tend to assume that the field is more or less homogeneously distributed throughout the plasma. Here we consider a simple model for the distribution of magnetic flux tubes in a turbulent medium. We discuss the mechanism by which small inhomogeneities evolve into discrete flux tubes and the size and distribution of such flux tubes. We then apply the model to accretion disks. We find that the fibrilation of the magnetic field does not enhance magnetic buoyancy. We also note that the evolution of an initially diffuse field in a turbulent medium, e.g., any uniform field in a shearing flow, will initially show exponential growth as the flux tubes form. This growth saturates when the flux tube formation is complete and cannot be used as the basis for a self-sustaining dynamo effect. Since the typical state of the magnetic field is a collection of intense flux tubes, this effect is of limited interest. However, it may be important early in the evolution of the galactic magnetic field, and it will play a large role in numerical simulations. Finally, we note that the formation of flux tubes is an essential ingredient in any successful dynamo model for stars or accretion disks.

Vishniac, E. T.↗

Modeling of Multi-Tube Pulse Detonation Engine Operation

The present paper explores some preliminary issues concerning the operational characteristics of multiple-tube pulsed detonation engines (PDEs). The study is based on a two-dimensional analysis of the first-pulse operation of two detonation tubes exhausting through a common nozzle. Computations are first performed to assess isolated tube behavior followed by results for multi-tube flow phenomena. The computations are based on an eight-species, finite-rate transient flow-field model. The results serve as an important precursor to understanding appropriate propellant fill procedures and shock wave propagation in multi-tube, multi-dimensional simulations. Differences in behavior between single and multi-tube PDE models are discussed, The influence of multi-tube geometry and the preferred times for injecting the fresh propellant mixture during multi-tube PDE operation are studied.

Ebrahimi, Houshang B.↗