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At least 199 records · Page 11

Investigation of passive shock wave-boundary layer control for transonic airfoil drag reduction

The passive drag control concept, consisting of a porous surface with a cavity beneath it, was investigated with a 12-percent-thick circular arc and a 14-percent-thick supercritical airfoil mounted on the test section bottom wall. The porous surface was positioned in the shock wave/boundary layer interaction region. The flow circulating through the porous surface, from the downstream to the upstream of the terminating shock wave location, produced a lambda shock wave system and a pressure decrease in the downstream region minimizing the flow separation. The wake impact pressure data show an appreciably drag reduction with the porous surface at transonic speeds. To determine the optimum size of porosity and cavity, tunnel tests were conducted with different airfoil porosities, cavities and flow Mach numbers. A higher drag reduction was obtained by the 2.5 percent porosity and the 1/4-inch deep cavity.

Nagamatsu, H. T.↗

Analysis and calculation of macrosegregation in a casting ingot. MPS solidification model. Volume 1: Formulation and analysis

The physical and numerical formulation of a model for the horizontal solidification of a binary alloy is described. It can be applied in an ingot. The major purpose of the model is to calculate macrosegregation in a casting ingot which results from flow of interdendritic liquid during solidification. The flow, driven by solidification contractions and by gravity acting on density gradients in the interdendritic liquid, was modeled as flow through a porous medium. The symbols used are defined. The physical formulation of the problem leading to a set of equations which can be used to obtain: (1) the pressure field; (2) the velocity field: (3) mass flow and (4) solute flow in the solid plus liquid zone during solidification is presented. With these established, the model calculates macrosegregation after solidification is complete. The numerical techniques used to obtain solution on a computational grid are presented. Results, evaluation of the results, and recommendations for future development of the model are given. The macrosegregation and flow field predictions for tin-lead, aluminum-copper, and tin-bismuth alloys are included as well as comparisons of some of the predictions with published predictions or with empirical data.

Maples, A. L.↗

Conceptual Design of a Condensing Heat Exchanger for Space Systems Using Porous Media

Condensing heat exchangers are used in many space applications in the thermal and humidity control systems. In the International Space Station (ISS), humidity control is achieved by using a water cooled fin surface over which the moist air condenses, followed by "slurper bars" that take in both the condensate and air into a rotary separator and separates the water from air. The use of a cooled porous substrate as the condensing surface provides and attractive alternative that combines both heat removal as well as liquid/gas separation into a single unit. By selecting the pore sizes of the porous substrate a gravity independent operation may also be possible with this concept. Condensation of vapor into and on the porous surface from the flowing air and the removal of condensate from the porous substrate are the critical processes involved in the proposed concept. This paper describes some preliminary results of the proposed condensate withdrawal process and discusses the on-going design and development work of a porous media based condensing heat exchanger at the NASA Glenn Research Center in collaboration with NASA Johnson Space Center.

Hasan, Mohammad M.↗

Radiative Extinction of Gaseous Spherical Diffusion Flames in Microgravity

Radiative extinction of spherical diffusion flames was investigated experimentally and numerically. The experiments involved microgravity spherical diffusion flames burning ethylene and propane at 0.98 bar. Both normal (fuel flowing into oxidizer) and inverse (oxidizer flowing into fuel) flames were studied, with nitrogen supplied to either the fuel or the oxygen. Flame conditions were chosen to ensure that the flames extinguished within the 2.2 s of available test time; thus extinction occurred during unsteady flame conditions. Diagnostics included color video and thin-filament pyrometry. The computations, which simulated flow from a porous sphere into a quiescent environment, included detailed chemistry, transport and radiation, and yielded transient results. Radiative extinction was observed experimentally and simulated numerically. Extinction time, peak temperature, and radiative loss fraction were found to be independent of flow rate except at very low flow rates. Radiative heat loss was dominated by the combustion products downstream of the flame and was found to scale with flame surface area, not volume. For large transient flames the heat release rate also scaled with surface area and thus the radiative loss fraction was largely independent of flow rate. Peak temperatures at extinction onset were about 1100 K, which is significantly lower than for kinetic extinction. One observation of this work is that while radiative heat losses can drive transient extinction, this is not because radiative losses are increasing with time (flame size) but rather because the heat release rate is falling off as the temperature drops.

Santa, K. J.↗

Recent Advancements in the PATO Material Response Code

Introduction: Predicting the complicated multiphysics phenomena during atmospheric entry requires high-fidelity modeling tools to refine estimates of mission risks during entry. To this end, new capabilities are being added to the Porous-material Analysis Toolbox based on OpenFOAM (PATO). PATO is an open-source software for Computational Material Response (CMR) of reactive porous materials submitted to high-temperature environments. The objective of this work is to highlight current efforts to add to and improve upon the modeling capabilities of PATO. These include efforts to loosely couple PATO with other discipline specialized codes including hypersonic Computational Fluid Dynamics (CFD), to assess the interaction effects between pyrolysis gas blowing and the boundary layer, and Computational Solid Mechanics (CSM), to address modeling of mechanical erosion. Other refinements include surface phenomena modeling capabilities to address the effects of silicone-based coatings applied to the TPS during flight preparation, and a unified multiphase solver for a mixed porous-material and plain-fluid domain. Coupling CMR with CFD (CMR/CFD): A loose coupling between PATO and the Data Parallel Line Relaxation (DPLR) CFD code has been achieved by making use of a blowing boundary condition at the heatshield surface available in DPLR. Starting with heat flux estimates with no pyrolysis gas blowing at the surface, blowing gases are computed by the CMR and passed to the CFD such that aerothermal properties of the environment can be recomputed for a new CMR computation. This leads to an iterative process which is supplemented with an estimate of the radiative heat flux using the Nonequilibrium air radiation (NEQAIR) program. The entire iterative process is illustrated in Figure 1. This coupling strategy has been utilized in computing the MSL material response. The goal is to compare the coupled CMR/CFD results with material response results obtained using traditional blowing corrections. Coupling CMS with CMR: A mechanical erosion model is currently being implemented in PATO to account for the additional mass removal induced by high shear conditions. The modeling process at each timestep consists of updating the mechanical properties as a function of temperature and computing the stress tensor and displacement fields of the material. Then, a failure criteria model determines the regions in which the stress exceeds the ultimate strength values resulting in mesh movement to account for mass removal. This model allows the material response simulation to compute the recession due to both oxidation and shear-induced erosion. The model is demonstrated by computing material response of sphere-cone arc jet samples. Surface Modeling Capabilities: NuSil, a silicone-based coating, was sprayed onto the MSL and Mars 2020 heatshields to mitigate shedding of phenolic dust. To better understand the effects of the NuSil coating on the material response, a novel model has been implemented in PATO. In this model, the equilibrium of the charred NuSil surface is modeled as pure silica, and a constant offset, inspired by the classical spallation model, is added to the the char blowing rate and wall enthalpy to reproduce HyMETS experimental results. The model has also been used to estimate the 3D material response of the MSL heatshield. Unified Solver: In addition to the iterative loose coupling approach mentioned above, a multiphase unified solver is being developed to couple the environment (plain-fluid phase) and the porous-material phase. The solver is based on the volume averaged conservation of mass, momentum, and energy for the macroscale with closure models which include microscale effects through effective physicochemical properties. The unified solver has been used to compute flow through a porous plug and solve the Beavers and Joseph problem. Since the strong coupling between phases is inherent to this solver, modeling assumptions present in other coupling methods of material response are mitigated. This strategy also makes it feasible to capture the competition between surface and volume ablation in the same computational domain, which is usually not possible with other coupling approaches.

Material Response↗

Recent Advancements in the PATO Material Response Code

Introduction: Predicting the complicated multiphysics phenomena during atmospheric entry requires high-fidelity modeling tools to refine estimates of mission risks during entry. To this end, new capabilities are being added to the Porous-material Analysis Toolbox based on OpenFOAM (PATO) [1,2,3]. PATO is an open-source software for Computational Material Response (CMR) of reactive porous materials submitted to high-temperature environments. The objective of this work is to highlight current efforts to add to and improve upon the modeling capabilities of PATO. These include efforts to loosely couple PATO with other discipline specialized codes including hypersonic Computational Fluid Dynamics (CFD), to assess the interaction effects between pyrolysis gas blowing and the boundary layer, and Computational Solid Mechanics (CSM), to address modeling of mechanical erosion. Other refinements include surface phenomena modeling capabilities to address the effects of silicone-based coatings applied to the TPS during flight preparation, and a unified multiphase solver for a mixed porous-material and plain-fluid domain. Coupling CMR with CFD (CMR/CFD): A loose coupling between PATO and the Data Parallel Line Relaxation (DPLR) [4] CFD code has been achieved by making use of a blowing boundary condition at the heatshield surface available in DPLR. Starting with heat flux estimates with no pyrolysis gas blowing at the surface, blowing gases are computed by the CMR and passed to the CFD such that aerothermal properties of the environment can be recomputed for a new CMR computation. This leads to an iterative process which is supplemented with an estimate of the radiative heat flux using the Nonequilibrium air radiation (NEQAIR) [5] program. The entire iterative process is illustrated in Figure 1. This coupling strategy has been utilized in computing the MSL material response. The goal is to compare the coupled CMR/CFD results with material response results obtained using traditional blowing corrections. Coupling CMS with CMR: A mechanical erosion model is currently being implemented in PATO to account for the additional mass removal induced by high shear conditions. The modeling process at each timestep consists of updating the mechanical properties as a function of temperature and computing the stress tensor and displacement fields of the material. Then, a failure criteria model determines the regions in which the stress exceeds the ultimate strength values resulting in mesh movement to account for mass removal. This model allows the material response simulation to compute the recession due to both oxidation and shear-induced erosion. The model is demonstrated by computing material response of sphere-cone arc jet samples. Surface Modeling Capabilities: NuSil, a silicone-based coating, was sprayed onto the MSL and Mars 2020 heatshields to mitigate shedding of phenolic dust. To better understand the effects of the NuSil coating on the material response, a novel model has been implemented in PATO. In this model, the equilibrium of the charred NuSil surface is modeled as pure silica, and a constant offset, inspired by the classical spallation model, is added to the the char blowing rate and wall enthalpy to reproduce HyMETS experimental results. The model has also been used to estimate the 3D material response of the MSL heatshield [6]. Unified Solver: In addition to the iterative loose coupling approach mentioned above, a multiphase unified solver is being developed to couple the environment (plain-fluid phase) and the porous-material phase. The solver is based on the volume averaged conservation of mass, momentum, and energy for the macroscale with closure models which include microscale effects through effective physicochemical properties. The unified solver has been used to compute flow through a porous plug and solve the Beavers and Joseph problem [7]. Since the strong coupling between phases is inherent to this solver, modeling assumptions present in other coupling methods of material response are mitigated. This strategy also makes it feasible to capture the competition between surface and volume ablation in the same computational domain, which is usually not possible with other coupling approaches.

Thermal Protection Systems↗

Supersonic turbulent boundary-layer flows with mass injection through slots and/or porous walls

An implicit finite-difference method was used to solve the compressible boundary-layer equations, and to study the effects of mass transfer through porous plates, slots, and a combination of the two. The effects of the external pressure field were also included by using a global pressure interaction scheme. Two different eddy viscosity models were used for the slot and slot-porous combination cases: one was a two-layer model with inner and outer laws, and the other was a multi-layer model with as many as five separate layers. Results of the present method were compared with experimental data at a Mach number of 2.8. Comparisons of the skin friction reduction and Mach number profiles gave good to excellent agreement. Pressure interaction had little effect on the slot injection skin friction but increased the skin friction of the porous and slot-porous combination markedly.

Murray, A. L.↗

A new approach to flow problems past a screen

A new method to simulate flows past a two-dimensional porous plate is proposed. The method is a simple application of a discrete vortex method which has been well established for flows past an inclined flat plate. In this method, a flow past a porous plate is described as superposition of the velocity potential of a uniform flow on that of a flow past a flat plate. The effect of porosity is replaced by that of a mass flow rate of the approaching freestream passing through the plate. Calculated flow features are compared with experiments. It is shown that the present method is effective in the simulation of the flow past a porous plate.

Inoue, O.↗

Two-demensional analysis of heat and mass transfer in porous media using the strongly implicit procedure

Numerical results of the heat and mass transfer in a porous matrix are presented. The coupled, nonlinear partial differential equations describing this physical phenomenon are solved in finite difference form for two dimensions, using a new iterative technique (the strongly implicit procedure). The influence of the external environment conditions (heating and pressure) is shown to produce two-dimensional flow in the porous matrix. Typical fluid and solid temperature distributions in the porous matrix and internal pressure distributions are presented.

Curry, D. M.↗

Capillary Movement in Granular Beds in Microgravity

Understanding the dynamics of capillary flow through unsaturated porous media is very important for the development of an effective water and nutrient delivery system for growing plants in microgravity and chemical engineering applications. Experiments were conducted on the Space Shuttle during the STS-63 mission using three experimental cuvettes called "Capillary Testbed-M." These experiments studied the effect of bead diameter on capillary flow by comparing the capillary flow in three different granular beds. It was observed that the speed of water propagation in the granular bed consisting of 1.5 mm diameter particles was less than that in the bed consisting of 1.0 mm. diameter particles. Such results contradict the existing theory of capillary water propagation in granular beds. It was found also that in microgravity water propagates independently in adjacent layers of a layered granular bed .

Yendler, Boris S.↗

Balanced-force flow-regulator valve

Valve regulates fluid pressure or flow by means of porous barrier and reduces surfaces exposed to liquid or gas flow that cause unbalanced pressure forces. Applications include hand valves, spool valves, and other devices that meter or control gases or liquids.

Huber, W. C.↗

Convection in superposed fluid and porous layers

Thermal convection due to heating from below in a porous layer underlying a fluid layer has been analyzed using the Navier-Stokes equations for the fluid layers and the extended Darcy equation (including Brinkman and Forchheimer terms) for the porous layer. The flow is assumed to be two-dimensional and periodic in the horizontal direction. The numerical scheme used is a combined Galerkin and finite-difference method, and appropriate boundary conditions are applied at the interface. Results have been obtained for depth ratios of 0, 0.1, 0.2, 0.5, and 1.0, where this ratio is defined as the ratio of the thickness of the fluid layer to that of the porous layer. For the depth ratio of 0.1, the convection is dominated by the porous layer, similar to the situation at onset, even though the Rayleigh number for the fluid layer is well into the supercritical regime.

Chen, Falin↗

A method of predicting flow rates required to achieve anti-icing performance with a porous leading edge ice protection system

A proposed method of analytically predicting the minimum fluid flow rate required to provide anti-ice protection with a porous leading edge system on a wing under a given set of flight conditions is presented. Results of the proposed method are compared with the actual results of an icing test of a real wing section in the NASA Lewis Icing Research Tunnel.

Kohlman, D. L.↗

Cooling options for Astromag

A comparison of the various cooling options for the Astromag particle physics experiment is presented. The baseline design for the cryogenic system involves using a natural circulation fountain-effect driven flow loop (Hofmann type). The present paper considers two alternative options for cooling. The first design involves a thermal strap made of a high-conductivity metal, e.g., high-purity aluminum or copper, which connects the coil to the helium reservoir. Venting helium vapor can also be used to minimize the temperature of the magnet and recover from a quench. The second design is based on an He II heat pipe concept where steady state heat transport is by counterflow. Cavitation is prevented by use of a porous plug. Forced flow He II is also available but only during extraordinary operating conditions.

Maytal, B. Z.↗

Initial Calibrations and Wind Tunnel Test Results for an In-Flow Reference Array Using New In-Flow Acoustic Sources in Four Array Mount Configurations

This paper describes efforts to develop a small in-flow phased microphone array as a reference acoustic sensor and quantify its level-measurement accuracy with new in-flow calibration sources. The devices can be applied to a wide variety of in- and out-of-flow measurement applications and test facilities. Recent tests of the array and two calibration sources in the NASA Anechoic Chamber and Army 7- by 10-foot Wind Tunnel at NASA Ames Research Center demonstrated that the array was functional over a frequency range of 2 to 100 kilohertz for emission angles of 92 degrees, 108 degrees, and 120 degrees, and Mach numbers of 0, 0.15, and 0.25. The array and calibration sources were then used to assess the relative effects of array installation on background noise and level measurement accuracy by locating the array in the flow (strut- and wall-mounted) as well as outside the flow behind a porous wall screen and a free shear layer. The wind tunnel array measurements were compared with anechoic chamber measurements using discrete microphones at the same source distance and emission angles. At 92 degrees, the noise floor and attenuation spectra were comparable (within 5 decibels) for each installation from 2 to 30 kilohertz. At higher angles, the array installation behind the Kevlar screen had the lowest noise floor at M = 0.15 and 0.25. The array installation 10 inches (maximum available distance) behind a free shear layer had higher background noise that is typically reduced to a lower level by moving the array back further from the flow. For emission angles greater than 92 degrees, both the Kevlar and free shear layer installations exhibited stronger attenuations in measured level, beginning at lower frequencies than either the wall- or strut-mount configurations. Additional array and calibration source units of the same design are being tested at NASA’s Glenn Research Center and Langley Research Center in their aeroacoustic research facilities in an effort to improve measurement accuracy and repeatability.

Aeroacoustic Wind Tunnel Research↗

Design and test of porous-tungsten mercury vaporizers

Future use of large size Kaufman thrusters and thruster arrays will impose new design requirements for porous plug type vaporizers. Larger flow rate coupled with smaller pores to prevent liquid intrusion will be desired. The results of testing samples of porous tungsten for flow rate, liquid intrusion pressure level, and mechanical strength are presented. Nitrogen gas was used in addition to mercury flow for approximate calibration. Liquid intrusion pressure levels will require that flight thruster systems with long feed lines have some way (a valve) to restrict dynamic line pressures during launch.

Kerslake, W. R.↗